Heating system of reaction kettle
By designing cleaning components and stirring systems in the reactor, the problems of heating rod adhesion and uneven stirring are solved, more efficient heating and more uniform heating of reactants are achieved, and product quality is improved.
Patent Information
- Application Number
- CN202420193409.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-26
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-01-26
AI Technical Summary
After a long time of use of the existing reactor, the heating rod is prone to stick to the reactants, resulting in poor heating effect and uneven stirring affects product quality.
A heating system for a reactor is designed, including cleaning components and a stirring system. The cleaning assembly drives the moving sleeve on the electric heating rod through the threaded rod and the mounting frame to clean up the adhesion of the reactants; the stirring system stirs the reactants evenly by rotating the column and the stirring sheet.
Effectively prevent the reactants from sticking together, maintain the heating effect, ensure that the reactants are heated evenly, and improve the heating efficiency and product quality.
Smart Images
Figure CN222606331U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anti-fog coating processing and production, in particular to a heating system for a reaction kettle. Background Art
[0002] Glass and transparent plastic are indispensable materials in people's daily life. When using these materials, they often encounter the problem of surface fogging, which brings inconvenience to people's work and life. In recent years, anti-fog processing technology has gradually attracted people's attention. The current anti-fog methods mainly include electric heating method and anti-fog coating. The former has good effect but high cost, so the current research is mainly focused on anti-fog coating. In the production process of anti-fog coating, a reactor is required, and the reactor often needs to be heated during operation.
[0003] After long-term use, the heating rod of the existing reactor will be adhered to the reactants, which will affect the heating effect. In addition, during the heating process, there are fewer stirring paddles or no stirring, resulting in uneven heating of the reactants, which will further affect the quality of the product. Therefore, the utility model proposes a heating system for a reactor to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a heating system for a reaction kettle to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a heating system for a reaction kettle, comprising a base plate, a support column is fixedly installed on the upper end of the base plate, a mounting plate is fixedly installed on the upper end of the support column, a kettle body is fixedly installed on the mounting plate, a drive motor is fixedly installed on the middle part of the upper end of the base plate, a drive assembly is arranged on the drive motor, a mounting plate is fixedly installed on the top of the kettle body, a plurality of electric heating rods are fixedly installed on the lower end of the mounting plate, a cleaning assembly for cleaning the electric heating rods is arranged inside the kettle body, three rotating columns are rotatably connected to the bottom of the kettle body, and a plurality of stirring blades are fixedly installed on the three rotating columns.
[0006] Preferably, the driving assembly includes a first gear and a second gear, the first gear is fixedly connected to the output end of the driving motor, and the number of the second gears is three, the three second gears are arranged in an array around the first gear, and all are meshed with the first gear.
[0007] Preferably, the lower ends of the three rotating columns are fixedly connected to the upper ends of the three second gears respectively, the upper end of the kettle body is provided with a feed port, and the lower end of the kettle body is provided with a discharge port.
[0008] Preferably, the cleaning assembly comprises a mounting frame, a movable sleeve and a threaded rod, and the upper end of the threaded rod is rotatably connected to the lower end of the mounting plate.
[0009] Preferably, the lower end of the threaded rod passes through the bottom of the kettle body and is fixedly connected to the upper end of the first gear, the threaded rod is rotatably connected to the bottom of the kettle body, and the mounting bracket is threadedly connected to the threaded rod.
[0010] Preferably, there are multiple movable sleeves, and the multiple movable sleeves are respectively sleeved on multiple electric heating rods, and the sides of the multiple movable sleeves close to each other are fixedly connected to the mounting frame.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] By providing a cleaning component, the threaded rod is threadedly connected to the mounting frame, and the threaded rod rotates to drive the mounting frame and the movable sleeve to move on the electric heating rod. The surface of the electric heating rod is cleaned by the movable sleeve to prevent the reactants from sticking to the electric heating rod and affecting the heating effect; by providing multiple rotating columns and multiple stirring blades, the second gear drives the rotating columns and the stirring blades to rotate, and the rotating columns and the stirring blades can stir the reactants in the kettle, so that the reactants are heated evenly, the heating efficiency is improved, and the practicality is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 It is a schematic diagram of the internal structure of the utility model;
[0015] Figure 3 This is a schematic diagram of the structure of the stirring piece of the utility model;
[0016] Figure 4 It is a schematic diagram of the bottom structure of the utility model.
[0017] In the figure: 1. bottom plate; 2. support column; 3. mounting plate; 4. kettle body; 5. drive motor; 6. drive assembly; 7. rotating column; 8. cleaning assembly; 9. stirring blade; 10. mounting plate; 11. electric heating rod; 12. feed port; 13. discharge port; 61. first gear; 62. second gear; 81. mounting frame; 82. movable sleeve; 83. threaded rod. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figures 1 to 4 The utility model provides a technical solution: a heating system for a reactor, comprising a bottom plate 1, a support column 2 is fixedly installed on the upper end of the bottom plate 1, a mounting plate 3 is fixedly installed on the upper end of the support column 2, a reactor body 4 is fixedly installed on the mounting plate 3, a driving motor 5 is fixedly installed on the middle part of the upper end of the bottom plate 1, a driving assembly 6 is arranged on the driving motor 5, a mounting plate 10 is fixedly installed on the top of the reactor body 4, a plurality of electric heating rods 11 are fixedly installed on the lower end of the mounting plate 10, a cleaning assembly 8 for cleaning the electric heating rods 11 is arranged inside the reactor body 4, three rotating columns 7 are rotatably connected to the bottom of the reactor body 4, and the three rotating columns 7 are fixedly installed There are multiple stirring blades 9. By providing a cleaning component 8, a threaded rod 83 is threadedly connected to the mounting frame 81. The threaded rod 83 rotates to drive the mounting frame 81 and the movable sleeve 82 to move on the electric heating rod 11. The surface of the electric heating rod 11 is cleaned by the movable sleeve 82 to prevent the reactants from sticking to the electric heating rod 11 and affecting the heating effect. By providing multiple rotating columns 7 and multiple stirring blades 9, the second gear 62 drives the rotating column 7 and the stirring blades 9 to rotate. The rotating column 7 and the stirring blades 9 can stir the reactants in the kettle body 4, so that the reactants are heated evenly, the heating efficiency is improved, and the practicality is improved.
[0020] The driving assembly 6 includes a first gear 61 and a second gear 62. The first gear 61 is fixedly connected to the output end of the driving motor 5. There are three second gears 62. The three second gears 62 are arranged in an array around the first gear 61 and are all meshed with the first gear 61. The lower ends of the three rotating columns 7 are respectively fixedly connected to the upper ends of the three second gears 62. The upper end of the kettle body 4 is provided with a feed port 12, and the lower end of the kettle body 4 is provided with a discharge port 13. The first gear 61 is meshed with the second gear 62. The first gear 61 rotates to drive the second gear 62 to rotate. The second gear 62 drives the rotating column 7 and the stirring blade 9 to rotate. The rotating column 7 and the stirring blade 9 can stir the reactants in the kettle body 4 so that the reactants are heated evenly.
[0021] The cleaning assembly 8 includes a mounting frame 81, a movable sleeve 82 and a threaded rod 83. The upper end of the threaded rod 83 is rotatably connected to the lower end of the mounting plate 10, and the lower end of the threaded rod 83 passes through the bottom of the kettle body 4 and is fixedly connected to the upper end of the first gear 61. The threaded rod 83 is rotatably connected to the bottom of the kettle body 4, and the mounting frame 81 is threadedly connected to the threaded rod 83. There are multiple movable sleeves 82, and the multiple movable sleeves 82 are respectively sleeved on the multiple electric heating rods 11. The sides of the multiple movable sleeves 82 close to each other are all fixedly connected to the mounting frame 81. The driving motor 5 is started to rotate forward and reverse, and the driving motor 5 drives the first gear 61 to rotate. The first gear 61 can drive the threaded rod 83 to rotate. The threaded rod 83 is threadedly connected to the mounting frame 81. The threaded rod 83 rotates, driving the mounting frame 81 and the movable sleeve 82 to move up and down on the outer surface of the electric heating rod 11. The surface of the electric heating rod 11 is cleaned by the movable sleeve 82 to prevent the reactant from adhering to the electric heating rod 11 and affecting the heating effect.
[0022] Working principle: in actual use, the reactant can be added into the kettle body 4 from the feed port 12, the electric heating rod 11 is energized, the electric heating rod 11 heats the reactant in the kettle body 4, the drive motor 5 is started to rotate forward and reversely, the drive motor 5 drives the first gear 61 to rotate, the first gear 61 can drive the threaded rod 83 to rotate, the threaded rod 83 is threadedly connected to the mounting frame 81, the threaded rod 83 rotates, drives the mounting frame 81 and the movable sleeve 82 to move up and down on the outer surface of the electric heating rod 11, the surface of the electric heating rod 11 is cleaned by the movable sleeve 82 to prevent the reactant from sticking to the electric heating rod 11 and affecting the heating effect, the first gear 61 is meshed with the second gear 62, the first gear 61 rotates, drives the second gear 62 to rotate, the second gear 62 drives the rotating column 7 and the stirring blade 9 to rotate, the rotating column 7 and the stirring blade 9 can stir the reactant in the kettle body 4, so that the reactant is heated evenly, and the heating efficiency is improved.
[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A heating system for a reactor, comprising a bottom plate (1), characterized in that: A support column (2) is fixedly mounted on the upper end of the bottom plate (1), a mounting plate (3) is fixedly mounted on the upper end of the support column (2), a kettle body (4) is fixedly mounted on the mounting plate (3), a driving motor (5) is fixedly mounted on the middle part of the upper end of the bottom plate (1), a driving assembly (6) is arranged on the driving motor (5), a mounting plate (10) is fixedly mounted on the top of the kettle body (4), a plurality of electric heating rods (11) are fixedly mounted on the lower end of the mounting plate (10), a cleaning assembly (8) for cleaning the electric heating rods (11) is arranged inside the kettle body (4), three rotating columns (7) are rotatably connected to the bottom of the kettle body (4), and a plurality of stirring blades (9) are fixedly mounted on each of the three rotating columns (7); The cleaning assembly (8) comprises a mounting frame (81), a movable sleeve (82) and a threaded rod (83), wherein the upper end of the threaded rod (83) is rotatably connected to the lower end of the mounting plate (10); The lower end of the threaded rod (83) passes through the bottom of the kettle body (4) and is fixedly connected to the upper end of the first gear (61); the threaded rod (83) is rotatably connected to the bottom of the kettle body (4); and the mounting frame (81) is threadedly connected to the threaded rod (83); There are a plurality of movable sleeves (82), and the plurality of movable sleeves (82) are respectively sleeved on a plurality of electric heating rods (11), and the sides of the plurality of movable sleeves (82) close to each other are fixedly connected to the mounting frame (81).
2. A heating system for a reactor according to claim 1, characterized in that: The driving assembly (6) comprises a first gear (61) and a second gear (62), wherein the first gear (61) is fixedly connected to the output end of the driving motor (5), and the number of the second gears (62) is three, and the three second gears (62) are arranged in an array around the first gear (61) and are all meshed with the first gear (61).
3. A heating system for a reactor according to claim 2, characterized in that: The lower ends of the three rotating columns (7) are respectively fixedly connected to the upper ends of the three second gears (62); the upper end of the kettle body (4) is provided with a feed port (12); and the lower end of the kettle body (4) is provided with a discharge port (13).