Automatic reaction kettle

Abstract

The utility model discloses an automatic reaction kettle, which relates to the field of reaction kettles, and comprises a supporting tank body, the bottom surface of the supporting tank body is uniformly and fixedly connected with supporting vertical rods in a threaded manner, the side edge of the supporting tank body is fixedly connected with a control panel in a clamping manner, and the outer side edge of the supporting tank body is fixedly provided with a humidity valve. A humidity valve is fixedly arranged on the top surface of the supporting tank body, a vacuum valve is fixedly arranged on the outer side edge of the supporting tank body, connecting pipes are horizontally and fixedly connected to the side edges of the humidity valve and the vacuum valve, a top fixing box is fixedly arranged on the top surface of the supporting tank body, an additive box is fixedly arranged on the top surface of the supporting tank body, and a main raw material box is fixedly arranged on the top surface of the supporting tank body; a discharging valve is fixedly arranged on the bottom surface of the supporting tank body, a treatment inner layer is fixedly arranged on the inner side edge of the supporting tank body, an integrated intelligent control structure is adopted, so that material adding is more accurate and efficient, and meanwhile, various environment requirement structures are combined, so that the reaction is faster and more comprehensive.

Description

Technical Field

[0001] The utility model relates to the technical field of reaction kettles, in particular to an automatic reaction kettle. Background Art

[0002] Reactors are broadly understood as containers for physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. Reactors are widely used in the fields of petroleum, chemical industry, rubber, pesticides, dyes, medicine and food. They are pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization, condensation, etc.

[0003] When the current reactor is in use, the raw materials are weighed externally before being put into the reactor, and additives also need to be continuously measured before being put into operation, which makes the operation more complicated and affects the reaction efficiency. The single tank structure does not have other environmental control functions, making it impossible to meet the requirements of reacting multiple materials. Utility Model Content

[0004] The utility model aims to provide an automated reactor to solve the problem raised in the above background technology that, when the existing reactor is in use, the raw materials are weighed externally before being put into operation, and additives also need to be continuously measured before being put into operation, which makes the operation more complicated and affects the reaction efficiency, and the single tank structure does not have other environmental control functions, making it impossible to meet the requirements for the reaction of multiple materials.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An automated reactor comprises a supporting tank body, the bottom surface of which is evenly threadedly fixedly connected with a supporting upright, the side edge of which is fixedly connected with a control panel, the outer side edge of which is fixedly provided with a humidity valve, the outer side edge of which is fixedly provided with a vacuum valve, the sides of which are both horizontally fixedly connected with connecting pipes, the top surface of which is fixedly provided with a top fixing box, the top surface of which is fixedly provided with an additive box, the top surface of which is fixedly provided with a main raw material box, the bottom surface of which is fixedly provided with a discharge valve, and the inner side edge of which is fixedly provided with a A processing inner layer is arranged, and the inner wall of the processing inner layer is inlaid with a heating tube, a main shaft rod is vertically inserted into the inner top surface of the support tank body, a stirring support rod is evenly welded on the outer side edge of the main shaft rod, a scraper rod is symmetrically welded on the outer side edge of the main shaft rod, a feed groove is opened on the top surface of the support tank body, an annular tube is horizontally inlaid on the inner top surface of the support tank body, a spray head is evenly fixedly arranged on the bottom surface of the annular tube, a feed hole is evenly opened on the top surface of the support tank body, a stirring motor is fixedly arranged on the inner side edge of the top fixed box, a raw material valve is fixedly arranged on the bottom surface of the main raw material box, and an additive valve is evenly fixedly clamped on the bottom surface of the additive box.

[0007] As a preferred embodiment of the utility model: there are three supporting poles, and the three supporting poles are arranged parallel to each other, the bottom end screws of the three supporting poles are threadedly fixedly connected to the screw holes on the bottom edge of the supporting tank body, the humidity valve is fixed on the outside of the supporting tank body near the top, and the output end of the humidity valve is connected to the inside of the annular tube through a pipeline.

[0008] As a preferred embodiment of the utility model: the vacuum valve is connected to the interior of the processed inner layer, the top fixing box is fixedly arranged at the center position of the top surface of the supporting tank body, the additive box is horizontally fixedly arranged at the top opening end position of the feed hole, and the bottom surface of the main raw material box is horizontally docked at the top opening end of the feed trough.

[0009] As a preferred embodiment of the utility model: the discharge valve is fixedly arranged at the central through hole position on the bottom surface of the supporting tank body, and the interior of the discharge valve is connected to the interior of the supporting tank body, the heating tube is spirally fixedly arranged on the inner wall of the processing inner layer, and one end of the heating tube is electrically connected to the interior of the control panel.

[0010] As a preferred embodiment of the utility model: the top end of the main shaft rod is inserted and arranged at the central bearing position of the top surface of the supporting tank body, and the inserted top end is fixedly connected and arranged at the output end of the stirring motor, the scraper rods are arranged parallel to each other, and one side of the scraper rod is docked and arranged on the inner wall of the processed inner layer, and the feed trough is opened through the top surface of the supporting tank body near the edge.

[0011] As a preferred embodiment of the utility model: the spray head is connected to the interior of the annular tube, and multiple spray heads are arranged in a ring shape and equidistantly on the inner top surface of the treated inner layer. There are multiple feed holes, and the output end of the raw material valve is plugged into the inner side of the feed trough, and the output ends of multiple additive valves are correspondingly plugged into the inner side of the feed hole.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model puts raw materials into the interior of a main raw material box, puts a plurality of additives into the designated area of ​​the additive box for storage, then one end of a connecting pipe is connected to a water pipe, and one end of another connecting pipe is connected to a vacuum pump device. After the control panel is set, the opening operation of the raw material valve is controlled, so that the internal raw materials of the main raw material box are quantitatively injected into the interior of a supporting tank body, and after the designated additive valve is notified to open, a quantitative amount of additives is put into the interior of the supporting tank body. Under the rotation of the stirring motor at the top, the output end drives the main shaft rod to rotate, and the stirring support rod is rotated to stir and mix the materials. When a specified temperature reaction treatment is required, , the heating tube can be controlled to heat to a specified temperature, so that the interior of the supporting tank body forms a specified constant temperature state. When a specified humidity is required, the humidity valve can be opened to allow water to enter the interior of the annular tube, and the sprinkler head can be used for humidification during atomization. When a vacuum state reaction is required, the vacuum valve can be opened to draw air from the interior of the supporting tank body to form a vacuum effect. The scraper rod can be rotated to scrape and mix the attached materials, and finally the materials can be discharged and collected through the discharge valve at the bottom. The integrated intelligent control structure makes the addition of materials more accurate and efficient, and the combination of multiple environmental requirements allows for faster and more comprehensive reactions. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of an automated reactor;

[0016] Figure 2 It is a structural schematic diagram of the front view cross-section connection details of a supporting tank body of an automated reactor;

[0017] Figure 3 It is a structural schematic diagram of the top view cross-sectional connection details of a supporting tank body of an automated reactor;

[0018] Figure 4It is a structural schematic diagram of the front view cross-section connection details of a main raw material box of an automated reactor;

[0019] Figure 5 The present invention is a structural schematic diagram showing the front view and cross-sectional connection details of an additive box of an automated reactor.

[0020] In the figure: 1. Support tank body; 2. Support pole; 3. Control panel; 4. Humidity valve; 5. Vacuum valve; 6. Connecting pipe; 7. Top fixing box; 8. Additive box; 9. Main raw material box; 10. Discharge valve; 11. Processing inner layer; 12. Heating pipe; 13. Main shaft rod; 14. Stirring support rod; 15. Scraper rod; 16. Feed trough; 17. Annular pipe; 18. Spray head; 19. Feed hole; 20. Stirring motor; 21. Raw material valve; 22. Additive valve. DETAILED DESCRIPTION

[0021] See also Figure 1 In an embodiment of the utility model, an automated reactor comprises a supporting tank body 1, the bottom surface of the supporting tank body 1 is evenly threadedly fixedly connected with a supporting upright pole 2, the side of the supporting tank body 1 is fixedly connected with a control panel 3, the outer side of the supporting tank body 1 is fixedly provided with a humidity valve 4, the number of the supporting upright poles 2 is three, and the three supporting upright poles 2 are arranged parallel to each other, the bottom end screws of the three supporting upright poles 2 are all threadedly fixedly connected to the screw holes at the edge of the bottom surface of the supporting tank body 1, the humidity valve 4 is fixedly provided at the outer side of the supporting tank body 1 near the top, and the output end of the humidity valve 4 is connected to the annular pipe 1 through a pipeline. 7 is kept in communication, a vacuum valve 5 is fixedly arranged on the outer side of the supporting tank body 1, the sides of the humidity valve 4 and the vacuum valve 5 are both horizontally fixedly connected with a connecting pipe 6, a top fixing box 7 is fixedly arranged on the top surface of the supporting tank body 1, an additive box 8 is fixedly arranged on the top surface of the supporting tank body 1, a main raw material box 9 is fixedly arranged on the top surface of the supporting tank body 1, the vacuum valve 5 is kept in communication with the inside of the treated inner layer 11, the top fixing box 7 is fixedly arranged at the center position of the top surface of the supporting tank body 1, the additive box 8 is horizontally fixedly arranged at the top opening end position of the feed hole 19, and the bottom surface of the main raw material box 9 is horizontally docked at the top opening end of the feed slot 16;

[0022] See also Figure 2-5In the embodiment of the utility model, an automated reactor is provided, wherein a discharge valve 10 is fixedly provided on the bottom surface of a supporting tank body 1, a processing inner layer 11 is fixedly provided on the inner side edge of the supporting tank body 1, a heating tube 12 is inlaid on the inner side wall of the processing inner layer 11, the discharge valve 10 is fixedly provided at the central through hole position of the bottom surface of the supporting tank body 1, and the interior of the discharge valve 10 is connected to the interior of the supporting tank body 1, the heating tube 12 is fixedly provided on the inner side wall of the processing inner layer 11 in a spiral shape, and one end of the heating tube 12 is electrically connected to the interior of a control panel 3, a main shaft rod 13 is vertically inserted into the inner top surface of the supporting tank body 1, a stirring support rod 14 is evenly welded on the outer side edge of the main shaft rod 13, a scraping rod 15 is symmetrically welded on the outer side edge of the main shaft rod 13, a feeding groove 16 is provided on the top surface of the supporting tank body 1, and the top end of the main shaft rod 13 is inserted into the central bearing position of the top surface of the supporting tank body 1, and the insertion top end is fixedly connected to the input end of the stirring motor 20. At the outlet end, the scraper rods 15 are arranged in parallel with each other, and one side of the scraper rods 15 is butt-jointed with the inner wall of the processing inner layer 11, the feed groove 16 is through-opened on the top surface of the supporting tank body 1 near the edge, the inner top surface of the supporting tank body 1 is horizontally inlaid with an annular tube 17, the bottom surface of the annular tube 17 is evenly fixed with a spray head 18, the top surface of the supporting tank body 1 is evenly opened with a feed hole 19, the inner side edge of the top fixing box 7 is fixed with a stirring motor 20, the main original A raw material valve 21 is fixedly provided on the bottom surface of the material box 9, and an additive valve 22 is evenly fixedly clamped on the bottom surface of the additive box 8. The spray head 18 is connected to the inside of the annular tube 17, and multiple spray heads 18 are arranged in a ring shape and equidistantly on the inner top surface of the treated inner layer 11. There are multiple feed holes 19, and the output end of the raw material valve 21 is plugged into the inner side edge of the feed groove 16, and the output ends of multiple additive valves 22 are correspondingly plugged into the inner side edge of the feed hole 19.

[0023] The working principle of the utility model is:

[0024] The raw materials are put into the main raw material box 9, and a plurality of additives are put into the designated area of ​​the additive box 8 for storage. Then, one end of a connecting pipe 6 is connected to a water pipe, and one end of another connecting pipe 6 is connected to a vacuum pump device. After the control panel 3 is set, the raw material valve 21 is controlled to open, so that the raw materials in the main raw material box 9 are quantitatively injected into the support tank body 1. After the designated additive valve 22 is notified to open, a quantitative amount of additives is put into the support tank body 1. Under the rotation of the stirring motor 20 at the top, the output end drives the main shaft rod 13 to rotate, so that the stirring support rod 1 4 is rotated to stir and mix the materials. When a specified temperature reaction treatment is required, the heating tube 12 can be controlled to heat to the specified temperature so that the interior of the supporting tank body 1 forms a specified constant temperature state. When a specified humidity is required, the humidity valve 4 can be opened to allow water to enter the interior of the annular tube 17, and the spray head 18 can be used for atomization and humidification. When a vacuum state reaction is required, the vacuum valve 5 can be opened to extract the interior of the supporting tank body 1 to form a vacuum effect. The scraper rod 15 rotates to scrape and mix the attached materials, and finally the materials can be discharged and collected through the discharge valve 10 at the bottom.

[0025] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automated reactor, comprising a supporting tank (1), characterized in that: The bottom surface of the support tank body (1) is evenly threadedly fixedly connected to a support upright pole (2); the side edge of the support tank body (1) is fixedly connected to a control panel (3); the outer side edge of the support tank body (1) is fixedly provided with a humidity valve (4); the outer side edge of the support tank body (1) is fixedly provided with a vacuum valve (5); the sides of the humidity valve (4) and the vacuum valve (5) are both horizontally fixedly connected to a connecting pipe (6); the top surface of the support tank body (1) is fixedly provided with a top fixing box (7); the top surface of the support tank body (1) is fixedly provided with an additive box (8); the top surface of the support tank body (1) is fixedly provided with a main raw material box (9); the bottom surface of the support tank body (1) is fixedly provided with a discharge valve (10); the inner side edge of the support tank body (1) is fixedly provided with a treatment inner layer (11); the treatment inner layer (11) ) is inlaid with a heating tube (12), a main shaft rod (13) is vertically inserted into the inner top surface of the support tank body (1), a stirring support rod (14) is evenly welded to the outer side edge of the main shaft rod (13), a scraper rod (15) is symmetrically welded to the outer side edge of the main shaft rod (13), a feed trough (16) is provided on the top surface of the support tank body (1), an annular tube (17) is horizontally inlaid on the inner top surface of the support tank body (1), a spray head (18) is evenly fixedly arranged on the bottom surface of the annular tube (17), a feed hole (19) is evenly provided on the top surface of the support tank body (1), a stirring motor (20) is fixedly arranged on the inner side edge of the top fixing box (7), a raw material valve (21) is fixedly arranged on the bottom surface of the main raw material box (9), and an additive valve (22) is evenly fixedly clamped on the bottom surface of the additive box (8).

2. An automated reactor according to claim 1, characterized in that: The number of the supporting uprights (2) is three, and the three supporting uprights (2) are arranged in parallel with each other. The screw rods at the bottom ends of the three supporting uprights (2) are all threadedly fixedly connected to the screw holes at the bottom edge of the supporting tank body (1) in a one-to-one correspondence. The humidity valve (4) is fixedly arranged at the outer side of the supporting tank body (1) near the top end, and the output end of the humidity valve (4) is connected to the inside of the annular tube (17) through a pipeline.

3. An automated reactor according to claim 1, characterized in that: The vacuum valve (5) is connected to the interior of the treated inner layer (11), the top fixing box (7) is fixedly arranged at the center of the top surface of the supporting tank body (1), the additive box (8) is horizontally fixedly arranged at the top opening end of the feed hole (19), and the bottom surface of the main raw material box (9) is horizontally docked at the top opening end of the feed trough (16).

4. The automated reactor according to claim 1, characterized in that: The discharge valve (10) is fixedly arranged at the central through hole position of the bottom surface of the supporting tank body (1), and the interior of the discharge valve (10) is kept in communication with the interior of the supporting tank body (1); the heating pipe (12) is fixedly arranged in a spiral shape on the inner wall of the processing inner layer (11), and one end of the heating pipe (12) is kept electrically connected with the interior of the control panel (3).

5. The automated reactor according to claim 1, characterized in that: The top end of the main shaft rod (13) is inserted and arranged at the central bearing position of the top surface of the supporting tank body (1), and the inserted top end is fixedly connected and arranged at the output end of the stirring motor (20); the scraper rods (15) are arranged in parallel with each other, and one side of the scraper rods (15) is butt-jointed and arranged on the inner wall of the processing inner layer (11); and the feed groove (16) is opened through the top surface of the supporting tank body (1) near the edge.

6. The automated reactor according to claim 1, characterized in that: The spray head (18) is connected to the inside of the annular tube (17), and a plurality of spray heads (18) are arranged in an annular shape and equidistantly on the inner top surface of the treated inner layer (11). There are a plurality of feed holes (19), and the output end of the raw material valve (21) is plugged into the inner side of the feed trough (16), and the output ends of the plurality of additive valves (22) are correspondingly plugged into the inner side of the feed hole (19).

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