Rapping device of electrostatic dust collector

By designing a clamping mechanism and lifting mechanism in the electrostatic dust collector, the mechanical clamping and precise control of the hammer is achieved, and the problems of poor stability and anti-interference of existing electromagnetic vibration devices are solved, and the dust removal effect and operation stability are improved.

CN222606702UActive Publication Date: 2025-03-14WUHAN LONGKING ENVIRONMENTAL PROTECTION TECH
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Patent Information

Application Number
CN202421236948.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-14
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

In electrostatic dust collectors, the existing electromagnetic vibration shock devices are prone to drifting circuit control parameter signals and component breakdown, affecting the dust removal effect.

Method used

An electrostatic dust collector vibration and punching device is designed, using a clamping mechanism and a lifting mechanism, clamping the hammer through mechanical clamping force and increasing its height, and using gravity to make the hammer fall and beat the pole plate, reducing dependence on the electric field, improving stability and anti-interference ability.

Benefits of technology

Through the combination of mechanical clamping and lifting mechanisms, stable clamping and precise control of the vibrating hammer is achieved, the impact on the high-voltage electric field is reduced, and the dust removal effect and operation stability of the dust collector are improved.

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Abstract

The utility model relates to a rapping device of an electrostatic dust collector, which comprises a rapping hammer arranged above a polar plate of the electrostatic dust collector and capable of vertically ascending and descending; the clamping mechanism is arranged above the rapping hammer and comprises a fixed clamping part and a clamping jaw, the clamping jaw is rotatably connected to the clamping part, a rotating shaft is vertical, the fixed clamping part and the clamping jaw are connected through a driving part, and the driving part is used for driving the clamping jaw to rotate and is suitable for driving the clamping jaw to rotate to be matched with the fixed clamping part to clamp or loosen the rapping hammer through the driving part; the clamping mechanism is used for being connected to the electrostatic dust collector and can ascend and descend. And the lifting mechanism is connected with the clamping mechanism and used for being connected with the electrostatic dust collector, and the lifting mechanism is used for driving the clamping mechanism to ascend and descend. The rapping hammer is clamped through the clamping mechanism, the rapping hammer is lifted to the set height through the lifting mechanism and then loosened, so that the rapping hammer falls to rap the polar plate, the rapping hammer is clamped through mechanical clamping force, the height of the rapping hammer is increased, the influence of an electric field is small, and the operation stability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrostatic dust removal, in particular to a vibration device for an electrostatic dust collector. Background Art

[0002] Electrostatic precipitator is a kind of high-efficiency dust removal equipment widely used in industrial production processes. Its working principle is to use a high-voltage electric field to charge the dust particles in the dust-laden gas, and adsorb the charged dust particles onto the dust collecting plate through the action of the electric field force, thereby achieving the purpose of purifying the gas.

[0003] In order to remove dust accumulation on the plates to ensure the normal operation of the dust collector, an electromagnetic vibrating device is usually installed on the top of the electrostatic precipitator. The electromagnetic force is used to lift the vibrating rod to a certain height, and then the vibrating rod is released to fall freely and hit the vibrating point on the plate, causing the plate to vibrate to release the adsorbed dust.

[0004] Electromagnetic vibration usually uses electronic components for the output of vibration power supply and vibration control. Due to the poor stability and anti-interference performance of electronic components, as well as the large high-voltage electric field induced voltage of tens of kilovolts in the electrostatic precipitator body, it is very easy to cause problems such as circuit control parameter voltage / current signal drift and component breakdown. Utility Model Content

[0005] Based on the above description, the utility model provides an electrostatic precipitator rapping device to solve the problem that the current electromagnetic rapping device usually uses electronic components for the output of the rapping power supply and the rapping control. Due to the poor stability and anti-interference performance of the electronic components, and the large high-voltage electric field induced voltage of tens of kilovolts in the electrostatic precipitator body, it is very easy to cause the circuit control parameter voltage / current signal drift and component breakdown.

[0006] The technical solution of the utility model to solve the above technical problems is as follows:

[0007] The present application provides an electrostatic precipitator rapping device, and the technical solution adopted is as follows:

[0008] An electrostatic precipitator rapping device, comprising:

[0009] A rapping hammer, which is arranged above the plate of the electrostatic precipitator and can be vertically raised and lowered;

[0010] A clamping mechanism, which is arranged above the rapping hammer, comprises a fixed clamping part and a clamping claw, wherein the clamping claw is rotatably connected to the fixed clamping part and the rotating shaft is vertical, the fixed clamping part and the clamping claw are connected via a driving member, the driving member is used to drive the clamping claw to rotate, and is suitable for driving the clamping claw to rotate to cooperate with the fixed clamping part to clamp or release the rapping hammer through the driving member, and the clamping mechanism is used to be connected to the electrostatic precipitator and can be raised and lowered;

[0011] A lifting mechanism is connected to the clamping mechanism and is used to be connected to the electrostatic precipitator, and the lifting mechanism is used to drive the clamping mechanism to lift and lower.

[0012] Preferably, the clamping jaw includes a connecting end and a movable end, the connecting end is rotatably connected to the fixed clamping portion, the movable end is connected to the fixed clamping portion via the driving member, and a slot for clamping the rapping hammer is formed between the clamping jaw and the fixed clamping portion.

[0013] Preferably, the rapping hammer comprises a hammer body and a clamping block, wherein the clamping block is located above the hammer body and connected to the hammer body via a connecting rod, and the clamping block is used for being clamped by the clamping mechanism.

[0014] Preferably, the driving member comprises a driving cylinder, the axis of the driving cylinder is horizontal, the driving cylinder body is rotatably connected to the fixed clamping part with a vertical rotation axis, and the driving cylinder piston rod is rotatably connected to the clamping claw with a vertical rotation axis.

[0015] Preferably, it further comprises two first guide rails, wherein the first guide rails are vertically arranged and used to be connected to the electrostatic precipitator, and the fixed clamping part is connected to the two first guide rails and can move along the length direction of the guide rails.

[0016] Preferably, the lifting mechanism comprises:

[0017] a rack which is arranged vertically and is used to be connected to the electrostatic precipitator;

[0018] A motor connected to the fixed clamping portion with its axis horizontal;

[0019] A gear is coaxially fixedly connected to the motor output shaft, and the gear is meshed with the rack.

[0020] Preferably, it also includes two second guide rails, which are vertically arranged and used to be connected to the pole plate, the rapping hammer is arranged between the two second guide rails and connected to the two second guide rails, and the rapping hammer can move along the length direction of the second guide rail.

[0021] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:

[0022] 1. The present application sets a clamping mechanism and a lifting mechanism. The fixed clamping part and the clamping claw of the clamping mechanism cooperate to clamp the rapping hammer. The driving member drives the clamping claw to rotate to control the clamping or releasing of the rapping hammer. When the clamping mechanism clamps the rapping hammer, the lifting mechanism drives the clamping mechanism to rise, driving the rapping hammer to rise. After rising to a certain height, the driving member drives the clamping claw to rotate to release the rapping hammer. The rapping hammer falls on the electrode plate under the action of gravity, thereby vibrating the electrode plate to separate the dust adsorbed on the electrode plate. Then the lifting mechanism drives the clamping mechanism to descend, clamps the rapping hammer again, lifts the rapping hammer to a set height and then releases it. The above process is repeated to intermittently vibrate the electrode plate to ensure the dust removal effect of the dust collector. The present application clamps the rapping hammer by the clamping mechanism, lifts the rapping hammer to a set height by the lifting mechanism and then releases it to make the rapping hammer fall and vibrate the electrode plate. The mechanical clamping force is used to clamp the rapping hammer and raise its height. The influence of the electric field is small and the operation stability is high.

[0023] 2. The present application realizes the function of clamping or releasing the rapping hammer by driving the clamping jaws to rotate through a cylinder. The operation of the cylinder is not affected by the electric field and has high stability. The clamping mechanism is driven to rise and fall through a combination of a motor and a gear rack. The motor controls the lifting height of the clamping mechanism, and has high stability and accuracy, and strong anti-interference ability. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A schematic diagram of the structure of the electrostatic precipitator rapping device provided in an embodiment of the utility model;

[0025] Figure 2 A schematic diagram of the structure of a rapping hammer in a rapping device for an electrostatic precipitator provided in an embodiment of the utility model.

[0026] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0027] 1. Vibrating hammer; 11. Hammer body; 12. Clamping block; 13. Connecting rod; 2. Clamping mechanism; 21. Fixed clamping part; 22. Clamping claw; 23. Slot; 24. Driving cylinder; 3. First guide rail; 4. Second guide rail; 5. Motor; 6. Rack; 7. Gear. DETAILED DESCRIPTION

[0028] In order to facilitate understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. Embodiments of the present application are provided in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application.

[0030] It will be appreciated that spatial relationship terms such as "under," "beneath," "below," "under," "above," "above," etc., may be used herein to describe the relationship of an element or feature shown in the figures to other elements or features. It will be appreciated that, in addition to the orientations shown in the figures, spatial relationship terms also include different orientations of the device in use and operation. For example, if the device in the accompanying drawings is flipped, an element or feature described as "under other elements" or "under it" or "under it" will be oriented as being "above" the other elements or features. Thus, the exemplary terms "under" and "under" may include both upper and lower orientations. In addition, the device may also include additional orientations (e.g., rotated 90 degrees or other orientations), and the spatial descriptors used herein are interpreted accordingly.

[0031] It should be noted that when an element is considered to be "connected" to another element, it can be directly connected to the other element, or connected to the other element through an intermediate element. The "connection" in the following embodiments should be understood as "electrical connection", "communication connection", etc. if the connected circuits, modules, units, etc. have electrical signals or data transmission between each other.

[0032] When used herein, the singular forms "a", "an", and "said / the" may also include plural forms, unless the context clearly indicates otherwise. It should also be understood that the terms "include / comprise" or "have" etc. specify the presence of stated features, wholes, steps, operations, components, parts or combinations thereof, but do not exclude the possibility of the presence or addition of one or more other features, wholes, steps, operations, components, parts or combinations thereof.

[0033] Reference Figure 1-2As shown, an embodiment of the present application provides an electrostatic precipitator rapping device, which includes a rapping hammer 1, a clamping mechanism 2 and a lifting mechanism. The rapping hammer 1 is used to be arranged above the electrostatic precipitator plate and can be vertically lifted and lowered. The clamping mechanism 2 is arranged above the rapping hammer 1, and includes a fixed clamping part 21 and a clamping claw 22. The clamping claw 22 is rotatably connected to the fixed clamping part 21 and the rotating axis is vertical. The fixed clamping part 21 and the clamping claw 22 are connected by a driving member. The driving member is used to drive the clamping claw 22 to rotate, and is suitable for driving the clamping claw 22 to rotate through the driving member to cooperate with the fixed clamping part 21 to clamp or release the rapping hammer 1. The clamping mechanism 2 is used to be connected to the electrostatic precipitator and can be lifted and lowered. The lifting mechanism is connected to the clamping mechanism 2 and is used to be connected to the electrostatic precipitator. The lifting mechanism is used to drive the clamping mechanism 2 to lift and lower.

[0034] Through the above arrangement, during operation, the lifting mechanism drives the clamping mechanism 2 to descend to the height of the rapping hammer 1, and drives the clamping claw 22 to rotate through the driving member, and the clamping claw 22 and the fixed clamping part 21 cooperate to clamp the rapping hammer 1, and then the lifting mechanism drives the clamping mechanism 2 to rise, driving the rapping hammer 1 to rise, and after rising to a certain height, the driving member drives the clamping claw 22 to rotate to release the rapping hammer 1, and the rapping hammer 1 falls on the pole plate under the action of gravity, thereby vibrating the pole plate to separate the dust adsorbed on the pole plate, and then the lifting mechanism drives the clamping mechanism 2 to descend, clamps the rapping hammer 1 again, and releases the rapping hammer 1 after lifting it to the set height, and repeats the above process to intermittently vibrate the pole plate to ensure the dust removal effect of the dust collector.

[0035] Reference Figure 2 As shown, specifically, in order to prevent the position of the rapping hammer 1 from shifting, two second guide rails 4 are provided, the second guide rails 4 are vertically arranged and used to be connected to the pole plate, the rapping hammer 1 is arranged between the two second guide rails 4 and connected to the two second guide rails 4, and the rapping hammer 1 can move along the length direction of the second guide rails 4; during installation, the two second guide rails 4 are fixed to the pole plate, and the second guide rails 4 can adopt T-shaped guide rails, and the corresponding rapping hammer 1 is adapted and connected to the guide rails.

[0036] Reference Figure 1-2 As shown, further, in order to facilitate the clamping mechanism 2 to clamp the rapping hammer 1, the rapping hammer 1 includes a hammer body 11 and a clamping block 12, the clamping block 12 is located above the hammer body 11 and is fixedly connected to the hammer body 11 through a connecting rod 13, and the clamping block 12 is clamped by the clamping mechanism 2; specifically, the hammer body 11 is connected to the guide rail, the connecting rod 13 is vertically arranged and the two ends are respectively fixed to the hammer body 11 and the clamping block 12, and when the hammer body 11 falls on the pole plate, the clamping block 12 is located above the two second guide rails 4, and the clamping block 12 is arranged so that the projection area on the vertical plane is larger than the projection area of ​​the connecting rod 13 in the vertical plane, so as to facilitate the clamping of the clamping block 12 by the clamping mechanism 2.

[0037] Reference Figure 1As shown, further, in the clamping mechanism 2, the clamping jaw 22 includes a connecting end and a movable end, the connecting end is rotatably connected to the fixed clamping portion 21, the movable end is connected to the fixed clamping portion 21 through a driving member, and a slot 23 for clamping the rapping hammer 1 is formed between the clamping jaw 22 and the fixed clamping portion 21; specifically, the shapes of the fixed clamping portion 21 and the clamping jaw 22 are designed according to actual needs, so that the slot 23 formed by the fixed clamping portion 21 and the clamping jaw 22 is adapted to the shape of the clamping block 12, thereby more stably clamping the clamping block 12.

[0038] Reference Figure 1 As shown, further, in order to prevent the relative positions of the fixed clamping part 21 and the clamping block 12 from shifting in the horizontal plane, two first guide rails 3 are provided. The first guide rails 3 are vertically arranged and used to be connected to the electrostatic precipitator. The fixed clamping part 21 is connected to the two first guide rails 3 and can move along the length direction of the guide rails; specifically, during installation, the first guide rails 3 are fixed to the electrostatic precipitator, and the fixed clamping part 21 is sleeved on the two first guide rails 3, so that the first guide rails 3 can guide and limit the fixed clamping part 21, so that when the fixed clamping part 21 is lifted or lowered, the partial slots 23 thereon always correspond to the position of the clamping block 12, so that when the rapping hammer 1 falls on the pole plate and the fixed clamping part 21 moves to the height of the clamping block 12, the clamping block 12 is embedded in the partial slot 23 on the fixed clamping part 21 and fits the side wall of the slot 23, and then the driving member drives the clamping jaws 22 to rotate and clamp the clamping block 12, so as to ensure that the clamping mechanism 2 stably clamps the clamping block 12.

[0039] Reference Figure 1 As shown, further, in this embodiment, the driving member includes a driving cylinder 24, the axis of the driving cylinder 24 is horizontal, the driving cylinder 24 body is rotatably connected to the fixed clamping part 21 and the rotation axis is vertical, and the driving cylinder 24 piston rod is rotatably connected to the clamping claw 22 and the rotation axis is vertical. The clamping claw 22 is driven to rotate by the extension and contraction of the driving cylinder 24, and the operation of the cylinder is not affected by the electric field, and the stability is high.

[0040] Reference Figure 1As shown, further, the lifting mechanism includes a motor 5, a rack 6 and a gear 7, the motor 5 is connected to the fixed clamping part 21 and the axis is horizontal, the rack 6 is vertically arranged and used to be fixed on the electrostatic precipitator, and the gear 7 is coaxially fixedly connected with the output shaft of the motor 5 and meshed with the rack 6. Specifically, in this embodiment, the motor 5 body is spaced apart from the fixed clamping part 21 and fixedly connected through a connecting plate, and the output shaft of the motor 5 is rotatably connected to the fixed clamping part 21 through a bearing. When the motor 5 is running, the output shaft rotates to drive the gear 7 to rotate, the gear 7 meshes with the rack 6, the rack 6 is fixed on the electrostatic precipitator, and the gear 7 moves along the length direction of the rack 6 to realize the function of driving the clamping mechanism 2 to lift and lower. The motor 5 adopts a stepping motor 5, and the lifting distance of the lifting mechanism is controlled by controlling the operation of the motor 5. When the vibrating hammer 1 needs to be clamped, the clamping mechanism 2 is controlled to accurately descend to the height of the clamping block 12 to clamp the clamping block 12, and the operation of the motor 5 is less affected by the electric field, and the stability and accuracy are high.

[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An electrostatic precipitator rapping device, characterized in that: include: A rapping hammer (1), which is arranged above the electrode plate of the electrostatic precipitator and can be vertically raised and lowered; A clamping mechanism (2) is arranged above the rapping hammer (1), comprising a fixed clamping portion (21) and a clamping claw (22); the clamping claw (22) is rotatably connected to the fixed clamping portion (21) and has a vertical rotation axis; the fixed clamping portion (21) and the clamping claw (22) are connected via a driving member, the driving member is used to drive the clamping claw (22) to rotate, and is suitable for driving the clamping claw (22) to rotate to cooperate with the fixed clamping portion (21) to clamp or release the rapping hammer (1); the clamping mechanism (2) is used to be connected to an electrostatic precipitator and can be raised and lowered; A lifting mechanism is connected to the clamping mechanism (2) and is used to be connected to the electrostatic precipitator, and the lifting mechanism is used to drive the clamping mechanism (2) to lift and lower.

2. The electrostatic precipitator rapping device according to claim 1, characterized in that: The clamping jaw (22) comprises a connecting end and a movable end, the connecting end is rotatably connected to the fixed clamping portion (21), the movable end is connected to the fixed clamping portion (21) via the driving member, and a clamping groove (23) for clamping the rapping hammer (1) is formed between the clamping jaw (22) and the fixed clamping portion (21).

3. The electrostatic precipitator rapping device according to claim 2, characterized in that: The rapping hammer (1) comprises a hammer body (11) and a clamping block (12); the clamping block (12) is located above the hammer body (11) and is connected to the hammer body (11) via a connecting rod; the clamping block (12) is used for being clamped by the clamping mechanism (2).

4. The electrostatic precipitator rapping device according to claim 1, characterized in that: The driving member comprises a driving cylinder (24), the axis of the driving cylinder (24) is horizontal, the driving cylinder (24) body is rotatably connected to the fixed clamping portion (21) and the rotation axis is vertical, and the driving cylinder (24) piston rod is rotatably connected to the clamping claw (22) and the rotation axis is vertical.

5. The electrostatic precipitator rapping device according to claim 1, characterized in that: It also comprises two first guide rails (3), wherein the first guide rails (3) are arranged vertically and are used to be connected to the electrostatic precipitator, and the fixed clamping portion (21) is connected to the two first guide rails (3) and can move along the length direction of the guide rails.

6. The electrostatic precipitator rapping device according to claim 5, characterized in that: The lifting mechanism comprises: A rack (6) which is arranged vertically and is used to be connected to the electrostatic precipitator; A motor (5) connected to the fixed clamping portion (21) with its axis horizontal; A gear (7) is coaxially fixedly connected to the output shaft of the motor (5), and the gear (7) is meshed with the rack (6).

7. The electrostatic precipitator rapping device according to claim 1, characterized in that: It also comprises two second guide rails (4), which are arranged vertically and are used to be connected to the pole plate; the rapping hammer (1) is arranged between the two second guide rails (4) and is connected to the two second guide rails (4); the rapping hammer (1) can move along the length direction of the second guide rail (4).