Equipment for screening mixed ore raw materials

By setting up an electromagnet and a PLC controller in the ore screening equipment, and using a servo motor to control the energization and rotation of the electromagnet, the problem of difficulty in distinguishing between magnetic and non-magnetic ores in existing equipment is solved, and efficient classification and separation of ore raw materials is achieved.

CN222607132UActive Publication Date: 2025-03-14AUSTRUCT IND PTY LTD
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Patent Information

Application Number
CN202420836555.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-03-14
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

Existing ore screening equipment is difficult to effectively distinguish between magnetic and non-magnetic metal ores, resulting in the mixing of different types of ore raw materials, affecting subsequent classification and use.

Method used

A equipment for screening of mixed ore raw materials is designed. By setting up an electromagnet and a PLC controller in the screening box, the electromagnet is controlled by using a servo motor to control the energization and rotation of the electromagnet, the adsorption and separation of magnetic ores is realized, and particle size distinction and classification are carried out.

Benefits of technology

Effectively distinguish and separate magnetic and non-magnetic ores, improve the classification accuracy of ore raw materials, and facilitate the subsequent classification and use of ores of the same particle size and different types.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses equipment for screening mixed ore raw materials, which comprises a screening box, a magnetic separation component is connected outside the screening box, and the key points of the technical scheme are as follows: an electromagnet is arranged, and whether a power line is electrified or not is controlled by a PLC (Programmable Logic Controller), so that the electrification of the electromagnet is controlled; the electromagnets attract magnetic ore contained in unscreened ore in the screening box to the electromagnets, then the first servo motor is used for finally driving the two electromagnets to rotate towards the outer side, then the electromagnets are powered off, and then the magnetic ore on the electromagnets can be taken down. The non-magnetic ore is firstly subjected to granularity distinguishing and screening, and then the magnetic ore is subjected to granularity screening, so that different types of ore with the same granularity can be conveniently classified in the later stage; the screening device is used for solving the problem that ore raw materials with different granularities are difficult to screen after magnetic metal and non-magnetic metal are distinguished by a screening device in a comparative patent.
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Description

Technical Field

[0001] The utility model relates to the field of ore screening equipment, in particular to equipment for screening mixed ore raw materials. Background Art

[0002] Ore screening equipment is a kind of equipment used to screen and grade ore according to different particle sizes. It is widely used in mining, metallurgy, building materials and other industries to screen out ore particles that meet the requirements to meet the needs of different processes and products.

[0003] Application number: CN202321204167.0, discloses an ore screening device for mines, which can fully clean the ore during the screening process by setting the corresponding mechanism of the ore screening device, making it difficult for the soil to cause blockage, and can improve the ore screening efficiency and reduce the mining cost;

[0004] However, some ores have strong magnetism. Compared with the screening device in the patent, it is difficult to distinguish between magnetic and non-magnetic metals and then screen ore raw materials of different particle sizes. Therefore, more types of ore raw materials may be mixed together, which is not conducive to the subsequent classification of ore raw materials. For this reason, we propose a device for screening mixed ore raw materials. Utility Model Content

[0005] In order to overcome the shortcomings of the prior art, the purpose of the utility model is to provide a device for screening mixed ore raw materials. By setting an electromagnet and using a PLC controller to control whether the power line is energized, the energization of the electromagnet is controlled. When the electromagnet is energized, the electromagnet will adsorb the magnetic ore contained in the ore that has not been screened in the screening box to the electromagnet, and then use a servo motor to finally drive both electromagnets to rotate outward, and then the electromagnet is powered off, so that the magnetic ore on the electromagnet can be removed, which is convenient for first distinguishing and screening the particle size of non-magnetic ore, and then screening the magnetic ore by particle size, which is convenient for the later classification of ores of the same particle size and different types.

[0006] The above technical objectives of the utility model are achieved through the following technical solutions:

[0007] A device for screening mixed ore raw materials, comprising a screening box, the outside of which is connected to a magnetic separation component, the inside of which is connected to a stirring component, and the inside of which is connected to a screening component;

[0008] The magnetic separation assembly includes a pair of electromagnets, both of which are movably connected to the screening box and extend into the interior of the screening box. The outside of the electromagnets is fixedly connected to a power line, the front and rear ends of the electromagnets are fixedly connected to a limit plate, and the left end of the screening box is fixedly connected to a PLC controller.

[0009] By setting up the electromagnet and using the PLC controller to control whether the power cord is energized or not, the electromagnet is controlled. When the electromagnet is energized, the electromagnet will adsorb the magnetic ore contained in the ore that has not been screened in the screening box to the electromagnet, and then use servo motor 1 to finally drive both electromagnets to rotate outwards. Then the electromagnet is powered off to remove the magnetic ore from the electromagnet, which is convenient for first distinguishing and screening the particle size of non-magnetic ore, and then screening the particle size of magnetic ore, which is convenient for the later classification of ores of the same particle size and different types.

[0010] Furthermore, the magnetic separation component also includes a transmission box, which is fixedly connected to the front end of the screening box, the front end of the transmission box is fixedly connected to a servo motor 1, and the rear end of the output end of the servo motor 1 is fixedly connected to a transmission shaft 1.

[0011] By setting up the magnetic separation component, the servo motor can eventually drive the left and right electromagnets to rotate in opposite directions under the action of the internal parts of the transmission box, which is convenient for controlling the direction of the electromagnets and facilitating the magnetic separation of magnetic ores.

[0012] Furthermore, the outside of the transmission shaft 1 is fixedly connected to a pulley 1, the inside of the transmission box is rotatably connected to a driven shaft, the outside of the driven shaft is fixedly connected to a pulley 2, and the outsides of the pulleys 1 and 2 are rotatably connected to a transmission belt.

[0013] Furthermore, the outside of the driven shaft is fixedly connected to a driving gear, the right end of the driving gear is meshingly connected to a driven gear, the inside of the transmission box is rotatably connected to a rotating shaft, the driven gear is fixedly connected to the rotating shaft, and the rear ends of the transmission shaft and the rotating shaft are fixedly connected to a limit plate.

[0014] Furthermore, the stirring assembly includes a feed hopper, which is fixedly connected to the upper end of the screening box, the rear end of the screening box is fixedly connected to servo motor 2, the front end of the output end of servo motor 2 is fixedly connected to a stirring shaft, and the outside of the stirring shaft is fixedly connected to a stirring blade.

[0015] Furthermore, the right end of the screening box is fixedly connected to a servo motor three, the left end of the output end of the servo motor three is fixedly connected to a transmission shaft two, the left end of the transmission shaft two is fixedly connected to a receiving plate, and the receiving plate is rotatably connected to the screening box.

[0016] Furthermore, the screening component includes screening net 1, the screening net 1 is fixedly connected to the inside of the screening box, the screening net 2 is fixedly connected to the inside of the screening box, and the screening net 3 is fixedly connected to the inside of the screening box.

[0017] Furthermore, the front end of the screening box is fixedly connected to a discharge pipe, the bottom of the screening box is fixedly connected to a discharge pipe, and both left and right ends of the screening box are fixedly connected to vibrators.

[0018] In summary, the utility model has the following beneficial effects:

[0019] 1. By setting up the electromagnet, the PLC controller is used to control whether the power cord is powered on, thereby controlling the power on of the electromagnet. When the electromagnet is powered on, the electromagnet will adsorb the magnetic ore contained in the ore that has not been screened in the screening box to the electromagnet, and then use the servo motor 1 to finally drive both electromagnets to rotate outwards. Then the electromagnet is powered off to remove the magnetic ore from the electromagnet, which is convenient for first distinguishing and screening the particle size of non-magnetic ore, and then screening the particle size of magnetic ore, which is convenient for the later classification of ores of the same particle size and different types;

[0020] 2. By setting up the magnetic separation component, the servo motor can eventually drive the left and right electromagnets to rotate in opposite directions under the action of the internal parts of the transmission box, which is convenient for controlling the direction of the electromagnets and facilitating the magnetic separation of magnetic ores. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of this embodiment;

[0022] Figure 2 Schematic diagram of the plane structure in this embodiment;

[0023] Figure 3 is a schematic diagram of the three-dimensional structure of the transmission box in this embodiment;

[0024] Figure 4 It is a three-dimensional structural diagram of the driving gear and the driven gear in this embodiment;

[0025] Figure 5 It is a schematic diagram of the three-dimensional structure of the receiving plate in this embodiment.

[0026] In the figure, 1. screening box; 2. magnetic separation component; 201. electromagnet; 202. power cord; 203. limit plate; 204. PLC controller; 205. transmission box; 206. servo motor one; 207. transmission shaft one; 208. pulley one; 209. driven shaft; 210. pulley two; 211. transmission belt; 212. driving gear; 213. driven gear; 214. rotating shaft; 3. stirring component; 301. feed hopper; 302. servo motor two; 303. stirring shaft; 304. stirring blade; 305. servo motor three; 306. transmission shaft two; 307. receiving plate; 4. screening component; 401. screening net one; 402. screening net two; 403. screening net three; 404. discharge pipe; 405. discharge pipe; 406. vibrating machine. DETAILED DESCRIPTION

[0027] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0028] The same parts are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings, and the words "bottom" and "top", "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.

[0029] Reference Figure 1 As shown, a mixed ore raw material screening device in a preferred embodiment of the utility model comprises a screening box 1, a magnetic separation component 2 is connected to the outside of the screening box 1, a stirring component 3 is connected to the inside of the screening box 1, and a screening component 4 is connected to the inside of the screening box 1;

[0030] Reference Figure 1-Figure 4 As shown, the magnetic separation component 2 includes a pair of electromagnets 201, which are both movably connected to the screening box 1, and the pair of electromagnets 201 extend to the interior of the screening box 1. The outside of the electromagnet 201 is fixedly connected to a power cord 202, the front and rear ends of the electromagnet 201 are fixedly connected to a limit plate 203, and the left end of the screening box 1 is fixedly connected to a PLC controller 204.

[0031] By setting the electromagnet 201, the PLC controller 204 is used to control whether the power line 202 is energized, thereby controlling the energization of the electromagnet 201. When the electromagnet 201 is energized, the electromagnet 201 will adsorb the magnetic ore contained in the ore that has not been screened in the screening box 1 onto the electromagnet 201, and then use the servo motor 206 to finally drive the two electromagnets 201 to rotate outward, and then the electromagnet 201 is powered off, so that the magnetic ore on the electromagnet 201 can be removed, which is convenient for first distinguishing and screening the particle size of non-magnetic ore, and then screening the particle size of magnetic ore, so as to facilitate the classification of ores of the same particle size and different types in the later stage.

[0032] Reference Figure 1-Figure 4 As shown, the magnetic separation component 2 also includes a transmission box 205, which is fixedly connected to the front end of the screening box 1. The front end of the transmission box 205 is fixedly connected to a servo motor 206, and the rear end of the output end of the servo motor 206 is fixedly connected to a transmission shaft 207.

[0033] By setting up the magnetic separation component 2, the servo motor 206 can eventually drive the left and right electromagnets 201 to rotate in opposite directions under the action of the internal parts of the transmission box 205, which is convenient for controlling the direction of the electromagnet 201 and facilitating the magnetic separation of magnetic ores.

[0034] Reference Figure 1-Figure 4 As shown, the outside of the transmission shaft 207 is fixedly connected to a pulley 208, the inside of the transmission box 205 is rotatably connected to a driven shaft 209, the outside of the driven shaft 209 is fixedly connected to a pulley 210, and the outsides of the pulleys 1 208 and 210 are rotatably connected to a transmission belt 211.

[0035] Reference Figure 1 As shown, the outside of the driven shaft 209 is fixedly connected to a driving gear 212, the right end of the driving gear 212 is meshedly connected to a driven gear 213, the inside of the transmission box 205 is rotatably connected to a rotating shaft 214, the driven gear 213 is fixedly connected to the rotating shaft 214, and the rear ends of the transmission shaft 207 and the rotating shaft 214 are fixedly connected to the limit plate 203.

[0036] The servo motor 1 206 drives the transmission shaft 1 207 to rotate, thereby driving the pulley 1 208, the transmission belt 211, and the pulley 210 to rotate, and then drives the driven shaft 209, the driving gear 212 and the driven gear 213, and the rotating shaft 214 to rotate. Since the two pulleys have the same direction of rotation, the driving gear 212 and the driven gear 213 have opposite directions of rotation, so the transmission shaft 1 207 and the rotating shaft 214 have opposite directions, so that the left and right electromagnets 201 have opposite directions of rotation.

[0037] Reference Figure 1 and Figure 2As shown, the stirring assembly 3 includes a feed hopper 301, which is fixedly connected to the upper end of the screening box 1, and the rear end of the screening box 1 is fixedly connected to a servo motor 2 302, the front end of the output end of the servo motor 2 302 is fixedly connected to a stirring shaft 303, and the outside of the stirring shaft 303 is fixedly connected to a stirring blade 304.

[0038] By setting up the stirring assembly 3, the ore raw materials are added into the screening box 1 through the feed hopper 301, and the servo motor 2 302 drives the stirring shaft 303 and the stirring blades 304 to rotate, so that the ore raw materials can be stirred, so that the magnetic ore can be in contact with the magnetic field of the electromagnet 201 as evenly as possible, so as to facilitate more thorough magnetic separation.

[0039] Reference Figure 1 , Figure 2 and Figure 5 As shown, the right end of the screening box 1 is fixedly connected to a servo motor 305, the left end of the output end of the servo motor 305 is fixedly connected to a transmission shaft 2 306, the left end of the transmission shaft 2 306 is fixedly connected to a receiving plate 307, and the receiving plate 307 is rotatably connected to the screening box 1.

[0040] By setting the receiving plate 307, before the magnetic separation is completed, the receiving plate 307 is in a parallel state with the ground. After the magnetic separation is completed, the servo motor three 305 drives the transmission shaft two 306 and the receiving plate 307 to rotate downward, so that the non-magnetic ore can fall onto the screening net one 401 for screening.

[0041] Reference Figure 1 and Figure 2 As shown, the screening component 4 includes a screening net 1 401, which is fixedly connected to the inside of the screening box 1, a screening net 2 402 is fixedly connected to the inside of the screening box 1, and a screening net 3 403 is fixedly connected to the inside of the screening box 1.

[0042] By setting the screening component 4, the apertures of the screening net 1 401, the screening net 2 402, and the screening net 3 403 decrease in sequence, so that the ore raw materials can be screened in multiple stages.

[0043] Reference Figure 1 and Figure 2 As shown, the front end of the screening box 1 is fixedly connected to a discharge pipe 404, the bottom of the screening box 1 is fixedly connected to a discharge pipe 405, and the left and right ends of the screening box 1 are fixedly connected to vibrators 406.

[0044] The ore raw materials are vibrated and screened by a vibrating machine 406. The materials screened by screen mesh 1 401 are discharged from the upper discharge pipe 404, the materials screened by screen mesh 2 402 are discharged from the lower discharge pipe 404, the materials screened by screen mesh 3 403 are discharged from the lower discharge pipe 404, and the materials with a smaller aperture than screen mesh 3 are discharged from the bottom discharge pipe 405.

[0045] Specific implementation process: PLC controller 204 is used to control whether power line 202 is powered on or not, thereby controlling the power on of electromagnet 201. At the same time, ore raw materials are added to the inside of screening box 1 by feed hopper 301, and servo motor 2 302 drives stirring shaft 303 and stirring blade 304 to rotate, so that ore raw materials can be stirred, so that magnetic ore can be in contact with the magnetic field of electromagnet 201 as evenly as possible.

[0046] When the electromagnet 201 is powered on, the electromagnet 201 will adsorb the magnetic ore contained in the ore that has not been screened in the screening box 1 onto the electromagnet 201, and then use the servo motor 206 to finally drive both electromagnets 201 to rotate outwards, and then the electromagnet 201 is powered off, so that the magnetic ore on the electromagnet 201 can be removed, which is convenient for first distinguishing and screening the particle size of non-magnetic ore, and then screening the particle size of magnetic ore, which is convenient for the later classification of ores of the same particle size and different types;

[0047] After magnetic separation, the servo motor 305 drives the transmission shaft 2 306 and the receiving plate 307 to rotate downward, so that the non-magnetic ore can fall onto the screening net 1 401;

[0048] Then, the ore raw materials are vibrated and screened by a vibrating machine 406. The ore screened by the screen mesh 1 401 is discharged from the upper discharge pipe 404, the ore screened by the screen mesh 2 402 is discharged from the lower discharge pipe 404, the ore screened by the screen mesh 3 403 is discharged from the lower discharge pipe 404, and the ore smaller than the aperture of the screen mesh 3 is discharged from the bottom discharge pipe 405;

[0049] Then the electromagnet 201 is closed and powered off, and the magnetic ore raw material is added from the feed hopper 301 to the screening box 1 again, and the receiving plate 307 does not block it, so that the magnetic ore raw material can be screened step by step using three screens.

[0050] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A device for screening mixed ore raw materials, characterized in that: It comprises a screening box (1), the outside of the screening box (1) is connected to a magnetic separation component (2), the inside of the screening box (1) is connected to a stirring component (3), and the inside of the screening box (1) is connected to a screening component (4); The magnetic separation assembly (2) comprises a pair of electromagnets (201), the pair of electromagnets (201) are both movably connected to the screening box (1), the pair of electromagnets (201) are both extended into the interior of the screening box (1), the exterior of the electromagnets (201) is fixedly connected to a power line (202), the front and rear ends of the electromagnets (201) are fixedly connected to a limit plate (203), and the left end of the screening box (1) is fixedly connected to a PLC controller (204).

2. The device for screening mixed ore raw materials according to claim 1, characterized in that: The magnetic separation component (2) further comprises a transmission box (205), wherein the transmission box (205) is fixedly connected to the front end of the screening box (1), the front end of the transmission box (205) is fixedly connected to a servo motor 1 (206), and the rear end of the output end of the servo motor 1 (206) is fixedly connected to a transmission shaft 1 (207).

3. The device for screening mixed ore raw materials according to claim 2, characterized in that: The outside of the transmission shaft 1 (207) is fixedly connected to a pulley 1 (208), the inside of the transmission box (205) is rotatably connected to a driven shaft (209), the outside of the driven shaft (209) is fixedly connected to a pulley 2 (210), and the outsides of the pulley 1 (208) and the pulley 2 (210) are rotatably connected to a transmission belt (211).

4. The device for screening mixed ore raw materials according to claim 3, characterized in that: The driven shaft (209) is fixedly connected to a driving gear (212) on the outside, the driving gear (212) is meshedly connected to a driven gear (213) on the right end, the transmission box (205) is rotatably connected to a rotating shaft (214) on the inside, the driven gear (213) is fixedly connected to the rotating shaft (214), and the rear ends of the transmission shaft (207) and the rotating shaft (214) are fixedly connected to the limit plate (203).

5. The device for screening mixed ore raw materials according to claim 1, characterized in that: The stirring assembly (3) comprises a feed hopper (301), the feed hopper (301) being fixedly connected to the upper end of the screening box (1), the rear end of the screening box (1) being fixedly connected to a servo motor 2 (302), the front end of the output end of the servo motor 2 (302) being fixedly connected to a stirring shaft (303), and the outside of the stirring shaft (303) being fixedly connected to a stirring blade (304).

6. The device for screening mixed ore raw materials according to claim 1, characterized in that: The right end of the screening box (1) is fixedly connected to a servo motor three (305), the left end of the output end of the servo motor three (305) is fixedly connected to a transmission shaft two (306), the left end of the transmission shaft two (306) is fixedly connected to a receiving plate (307), and the receiving plate (307) is rotatably connected to the screening box (1).

7. The device for screening mixed ore raw materials according to claim 1, characterized in that: The screening component (4) comprises a screening net 1 (401), wherein the screening net 1 (401) is fixedly connected to the interior of the screening box (1), a screening net 2 (402) is fixedly connected to the interior of the screening box (1), and a screening net 3 (403) is fixedly connected to the interior of the screening box (1).

8. The device for screening mixed ore raw materials according to claim 1, characterized in that: The front end of the screening box (1) is fixedly connected to a discharge pipe (404), the bottom of the screening box (1) is fixedly connected to a discharge pipe (405), and both left and right ends of the screening box (1) are fixedly connected to a vibrator (406).

Citation Information

Patent Citations

  • Ore screening device for mine

    CN219850704U