Insulator cleaning device

By designing an insulator cleaning device including components such as rotating motors, gears, chains and U-frames, the problem of incomplete cleaning of insulators in the prior art is solved, and comprehensive cleaning and efficient cleaning of single-piece insulators are achieved.

CN222607303UActive Publication Date: 2025-03-14SHANGHAI SHENJIE ENVIRONMENTAL PROTECTION TECH DEV

Patent Information

Application Number
CN202421282647.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-14
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

Existing insulator cleaning devices are difficult to effectively clean the entire surface of a single piece of insulator, resulting in blind spots and inefficient cleaning.

Method used

An insulator cleaning device is designed including components such as housing body, rotating motor, standard gear, chain, cleaning motor and U-frame. By rotating the motor, the gears and chains can be rotated to achieve the rotation of the insulator; the combination of the U-frame and the fixed ring ensures that the cleaning shaft can be fit accurately and rotated in synchronization with the insulator, avoiding cleaning blind spots.

Benefits of technology

A comprehensive cleaning of the insulator surface is achieved, cleaning blind spots are avoided, cleaning efficiency is improved, and the effective use of cleaning liquid and drying of insulators is ensured through the cooperation of the drying motor and the pump.

✦ Generated by Eureka AI based on patent content.

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Abstract

The insulator cleaning device comprises a shell body, a triangular fixing clamp and a fixing rod, a working cabin and a water storage cabin are sequentially formed in the shell body from left to right, a rotating motor is fixed to the inner wall of the working cabin through bolts, and a standard gear is arranged on an output shaft of the rotating motor; a rotating gear is rotationally connected to the inner wall of the working cabin through a rotating shaft, the rotating gear is engaged with the exterior of the standard gear and sleeved with a chain, and a cleaning motor is fixed to the outer wall of the top of the fixing rod through a bolt. The rotating motor drives the standard gear to rotate, the standard gear drives the chain to rotate, the chain drives the rotating gear to rotate, and the rotating gear drives the rotating box to rotate, so that the function of rotating an insulator is realized, the fixed rod drives the U-shaped frame to slide on the sliding rod, the U-shaped frame moves in the sliding groove, and the U-shaped frame drives the fixed circular ring to move. The fixing ring stretches the limiting spring, and the cleaning motor drives the cleaning rotating shaft to rotate.
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Description

Technical Field

[0001] The utility model relates to the technical field of insulators, in particular to an insulator cleaning device. Background Art

[0002] Insulators are devices installed between conductors of different potentials or between conductors and ground potential components, which can withstand voltage and mechanical stress. Insulators are a special type of insulating control that can play an important role in overhead transmission lines. They are composed of two major parts: insulating parts and connecting fittings. In the early years, insulators were mostly used on electric poles, and gradually developed into high-type high-voltage electric wires. Many disc-shaped insulators are hung on one end of the tower to increase the creepage distance. They are usually made of glass or ceramics, which are called insulators. Insulators can be divided into suspension insulators and pillar insulators according to different installation methods. According to the different insulating materials used, they can be divided into porcelain insulators, glass insulators and composite insulators. According to the different voltage levels used, they can be divided into low-voltage insulators and high-voltage insulators. Insulators should not fail due to various electromechanical stresses caused by changes in environmental and electrical load conditions, otherwise the insulators will not have a significant effect and will damage the use and operation life of the entire line.

[0003] For example, an insulator cleaning device with authorization announcement number CN212442286U and announcement date 2021.02.02 relates to the technical field of cleaning technology for power-related equipment, which includes a cleaning box and a drainage structure, wherein the cleaning box and the drainage structure are connected, and the cleaning box includes a first box body and a second box body.

[0004] When cleaning a monolithic insulator, the monolithic insulator is fixed in the cleaning device. When the cleaning brush rotates for cleaning, it is not possible to clean a circle of the monolithic insulator surface, resulting in a cleaning dead angle, so that the monolithic insulator cannot be cleaned properly. Therefore, it is urgent to design an insulator cleaning device to solve the above problems. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes an insulator cleaning device.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] The invention relates to an insulator cleaning device, comprising an outer shell body, a triangular fixing clamp and a fixing rod, wherein a working cabin and a water storage cabin are sequentially provided inside the outer shell body from left to right, and a rotating motor is fixed to the inner wall of the working cabin by bolts, a standard gear is arranged on the output shaft of the rotating motor, a rotating gear is rotatably connected to the inner wall of the working cabin by a rotating shaft, and a chain is engaged with the outer part of the rotating gear and the standard gear, a cleaning motor is fixed to the outer wall at the top of the fixing rod by bolts, and a cleaning rotating shaft is arranged on the output shaft of the cleaning motor, a sliding groove is provided on the outer wall of one side of the outer shell body, and a sliding rod is provided on the inner wall of the sliding groove, a U-shaped frame is slidably connected to the outer wall of the top of the sliding rod, and a fixing ring is provided on the outer wall of one side of the U-shaped frame, the interior of the fixing ring is rotatably connected to the rotating rod by a rotating shaft, and the outer wall of the rotating rod and the inner wall of the sliding groove are connected to a limiting spring, and one end of the fixing rod is connected to the U-shaped frame.

[0008] Furthermore, a rotating knob is rotatably connected to the outer wall of the top of the rotating box through a bearing, and an active bevel gear is arranged at the bottom end of the rotating knob, an H-shaped groove is opened inside the rotating knob, and a limit block is slidably connected inside the H-shaped groove, a pull plate is arranged on the outer wall of the top of the limit block, and a pull ring is arranged on the top of the pull plate, and a fixing spring is connected to the inner wall of the H-shaped groove and the outer wall of the limit block.

[0009] Furthermore, a sealing box is arranged on the inner wall of the rotating box, and a driven bevel gear is rotatably connected to the inner wall of the sealing box via a bearing.

[0010] Furthermore, the driven bevel gear is meshed with the outside of the driving bevel gear, and an adjusting gear is provided at one end of the driven bevel gear.

[0011] Furthermore, a fixed disk and a rotating disk are sequentially arranged on the inner wall of the rotating box from left to right, and a plurality of fixing grooves are opened on the outer wall of the fixed disk.

[0012] Furthermore, a plurality of rotating grooves are provided on the outer wall of the rotating disk, and an inner meshing gear is provided on the outer wall of one side of the rotating disk, and a rotating rod is slidably connected between the rotating groove and the interior of the fixed groove.

[0013] Furthermore, the outer wall of the triangular fixing clamp is connected to one end of the rotating rod, and a fixing rubber sleeve is provided on the outer wall of one side of the triangular fixing clamp, a water inlet pipe is provided on the outer wall of the top of the outer shell body, a water pump is provided on the inner wall of the water storage tank, and a soft water pipe is connected to the output end of the water pump, a drying motor is fixed to the outer wall of the top of the outer shell body by bolts, and drying fan blades are provided on the output shaft of the drying motor.

[0014] The beneficial effects of the utility model are:

[0015] 1. Through the setting of the rotating motor, standard gear, chain, rotating gear, rotating box, fixed rod, cleaning motor, cleaning shaft, sliding groove, U-shaped frame, sliding rod, fixed ring, rotating rod and limit spring, the rotating motor drives the standard gear to rotate, the standard gear drives the chain to rotate, the chain drives the rotating gear to rotate, and the rotating gear drives the rotating box to rotate, thereby realizing the function of rotating the insulator, the fixed rod drives the U-shaped frame to slide on the sliding rod, the U-shaped frame moves in the sliding groove, the U-shaped frame drives the fixed ring to move, the fixed ring drives the rotating rod, the rotating rod stretches the limit spring, and the cleaning motor drives the cleaning shaft to rotate, so that the cleaning shaft can precisely fit the insulator, the cleaning shaft rotates and the insulator rotates at the same time, so that the surface of the insulator can be in contact with the cleaning shaft for cleaning, thereby avoiding the problem of cleaning dead corners and reduced cleaning efficiency when the cleaning shaft cleans the insulator.

[0016] 2. Through the arranged turning knob, active bevel gear, driven bevel gear, adjusting gear, internal meshing gear, rotating disk, fixed disk, rotating groove, fixed groove, rotating rod, triangular fixing clamp and rotating rod, the turning knob drives the active bevel gear to rotate, the active bevel gear meshes with the driven bevel gear, the driven bevel gear drives the adjusting gear to rotate, the adjusting gear meshes with the internal meshing gear, the internal meshing gear drives the rotating disk to rotate, the rotating disk drives the rotating groove to rotate, the rotating groove drives the rotating rod to move in the fixed groove, and the rotating rod drives the triangular fixing clamp to move, thereby realizing the function of fixing single-piece insulators of different sizes.

[0017] 3. By setting up a water storage tank, a water pump, a soft water pipe, a drying motor and a drying fan blade, the water pump draws the cleaning liquid in the water storage tank, and the liquid adheres to the surface of the insulator through the soft water pipe, thereby realizing the function of pumping the cleaning liquid into the insulator, avoiding insufficient water pressure of the cleaning liquid to clean the insulator, and the drying motor drives the drying fan blade to rotate, thereby drying the insulator and avoiding dust on the insulator when drying. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a three-dimensional structural schematic diagram of an insulator cleaning device proposed by the utility model;

[0019] Figure 2 This is a side cross-sectional structural schematic diagram of an insulator cleaning device proposed by the utility model;

[0020] Figure 3 This is a schematic diagram of the front view and cross-sectional structure of a U-shaped frame of an insulator cleaning device proposed by the utility model;

[0021] Figure 4 This is a side view and cross-sectional enlarged structural schematic diagram of a U-shaped frame of an insulator cleaning device proposed by the utility model;

[0022] Figure 5This is a schematic diagram of the front view structure of a triangular fixing clamp of an insulator cleaning device proposed by the utility model;

[0023] Figure 6 This is a front view structural diagram of a fixing plate of an insulator cleaning device proposed by the utility model;

[0024] Figure 7 This is a front view structural diagram of a rotating disk of an insulator cleaning device proposed by the utility model;

[0025] Figure 8 The present invention is a schematic diagram of the enlarged structure of a sealing box of an insulator cleaning device proposed by the present invention.

[0026] In the figure: 1. Shell body; 2. Working cabin; 3. Rotating motor; 4. Standard gear; 5. Chain; 6. Rotating gear; 7. Rotating box; 8. Rotating disk; 9. Fixed disk; 10. Triangular fixing clamp; 11. Rotating rod; 12. Fixed rubber sleeve; 13. Fixed groove; 14. Rotating groove; 15. Internal meshing gear; 16. Sealing box; 17. Knob; 18. Active bevel gear; 19. Driven bevel gear; 20. Sliding groove ; 21. Sliding rod; 22. U-shaped frame; 23. Fixed rod; 24. Cleaning motor; 25. Cleaning shaft; 26. Fixed ring; 27. Limit spring; 28. Water inlet pipe; 29. ​​Water storage tank; 30. Water pump; 31. Soft water pipe; 32. Drying motor; 33. Adjusting gear; 34. Drying fan blades; 35. Rotating rod; 36. H-shaped groove; 37. Pull plate; 38. Limit block; 39. Fixed spring; 40. Pull ring. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0030] Reference Figure 1-8 An insulator cleaning device includes a shell body 1, a triangular fixing clamp 10 and a fixing rod 23. A working cabin 2 and a water storage cabin 29 are sequentially provided inside the shell body 1 from left to right. A rotating motor 3 is fixed to the inner wall of the working cabin 2 by bolts. A standard gear 4 is arranged on the output shaft of the rotating motor 3. A rotating gear 6 is rotatably connected to the inner wall of the working cabin 2 by a rotating shaft. A chain 5 is sleeved between the rotating gear 6 and the outer part of the standard gear 4. A cleaning motor 24 is fixed to the outer wall of the top of the fixing rod 23 by bolts. A standard gear 4 is arranged on the output shaft of the cleaning motor 24. Clean the rotating shaft 25, a sliding groove 20 is opened on the outer wall of one side of the shell body 1, and a sliding rod 21 is arranged on the inner wall of the sliding groove 20, a U-shaped frame 22 is slidably connected to the outer wall of the top of the sliding rod 21, and a fixed ring 26 is arranged on the outer wall of one side of the U-shaped frame 22, the interior of the fixed ring 26 is rotatably connected to the rotating rod 35 through the rotating shaft, and the outer wall of the rotating rod 35 and the inner wall of the sliding groove 20 are connected to the limiting spring 27, one end of the fixing rod 23 is connected to the U-shaped frame 22, and the U-shaped frame 22 is slidably connected to the sliding rod 21, thereby realizing the function of limiting the U-shaped frame 22.

[0031] In one embodiment provided by the present utility model, Figure 2 and Figure 8 As shown, a rotating knob 17 is rotatably connected to the outer wall of the top of the rotating box 7 through a bearing, and an active bevel gear 18 is arranged at the bottom end of the rotating knob 17, an H-shaped groove 36 is provided inside the rotating knob 17, and a limit block 38 is slidably connected inside the H-shaped groove 36, a pull plate 37 is provided on the outer wall at the top of the limit block 38, and a pull ring 40 is provided at the top of the pull plate 37, a fixing spring 39 is connected to the inner wall of the H-shaped groove 36 and the outer wall of the limit block 38, and the rotating knob 17 drives the active bevel gear 18 to rotate, so that the active bevel gear 18 can rotate.

[0032] In another embodiment provided by the present utility model, Figure 2 and Figure 8 As shown, a sealing box 16 is provided on the inner wall of the rotating box 7, and a driven bevel gear 19 is rotatably connected to the inner wall of the sealing box 16 through a bearing. The driven bevel gear 19 is provided in the sealing box 16, so that the driven bevel gear 19 is prevented from being corroded during cleaning.

[0033] In another embodiment provided by the present utility model, Figure 2 and Figure 8 As shown, the driven bevel gear 19 is meshed with the outside of the driving bevel gear 18, and an adjusting gear 33 is provided at one end of the driven bevel gear 19. The driven bevel gear 19 drives the adjusting gear 33 to rotate, thereby providing power for the rotation of the rotating disk 8.

[0034] In one embodiment provided by the present utility model, Figure 2 , Figure 5 and Figure 6 As shown, a fixed disk 9 and a rotating disk 8 are sequentially arranged on the inner wall of the rotating box 7 from left to right, and a plurality of fixed grooves 13 are opened on the outer wall of the fixed disk 9. The fixed disk 9 is provided with a fixed groove 13 so that the rotating rod 11 moves in the fixed groove 13.

[0035] In another embodiment provided by the present utility model, Figure 7 and Figure 8 As shown, a plurality of rotating grooves 14 are opened on the outer wall of the rotating disk 8, and an internal meshing gear 15 is arranged on the outer wall of one side of the rotating disk 8. The rotating groove 14 is slidably connected to the inside of the fixed groove 13 by a rotating rod 11. The rotating rod 11 slides in the rotating groove 14, so that the rotating groove 14 can drive the rotating rod 11 to move in the fixed groove 13.

[0036] In another embodiment provided by the present utility model, Figure 1 and Figure 2 As shown, the outer wall of the triangular fixing clamp 10 is connected to one end of the rotating rod 11, and a fixing rubber sleeve 12 is provided on the outer wall of one side of the triangular fixing clamp 10, a water inlet pipe 28 is provided on the outer wall of the top of the outer shell body 1, a water pump 30 is provided on the inner wall of the water storage tank 29, and a soft water pipe 31 is sleeved on the output end of the water pump 30, a drying motor 32 is fixed to the outer wall of the top of the outer shell body 1 by bolts, and a drying fan blade 34 is provided on the output shaft of the drying motor 32, and the drying motor 32 drives the drying fan blade 34 to rotate, thereby realizing the function of drying the insulator.

[0037] Working principle: When in use, according to the size of the insulator, pull the pull ring 40, the pull ring 40 drives the pull plate 37 to move in the H-shaped groove 36, the limit block 38 squeezes the fixing spring 39, the limit block 38 releases the limit function of the rotation button 17, the rotation button 17 is turned, the rotation button 17 drives the active bevel gear 18 to rotate, the active bevel gear 18 and the driven bevel gear 19 are meshed for transmission, the driven bevel gear 19 drives the adjusting gear 33 to rotate, the adjusting gear 33 drives the internal gear 15 to rotate, the internal gear 15 The rotating disk 8 is driven to rotate, the rotating disk 8 drives the rotating groove 14 to rotate, the rotating groove 14 drives the rotating rod 11 to move in the fixed groove 13, the rotating rod 11 drives the triangular fixing clamp 10 to move, the triangular fixing clamp 10 drives the fixed rubber sleeve 12 to move, the triangular fixing clamp 10 fixes the insulator, and realizes the fixing function of insulators of different sizes, the fixing rod 23 drives the U-shaped frame 22 to move on the sliding rod 21, the U-shaped frame 22 drives the fixed ring 26 to move, and the fixed ring 26 drives the rotating rod 3 5 moves, the rotating rod 35 stretches the limit spring 27, and the limit spring 27 provides a pulling force, so that the insulators of different sizes can be closely fitted. The rotating motor 3 is started, and the rotating motor 3 drives the standard gear 4 to rotate, and the standard gear 4 drives the chain 5 to rotate, and the chain 5 drives the rotating gear 6 to rotate, and the rotating gear 6 drives the rotating box 7 to rotate, so that the insulator can be rotated. The surface of the insulator can be in contact with the cleaning shaft 25 in a circle, avoiding the problem of cleaning dead corners. The cleaning motor 24 is started, and the cleaning motor 24 drives the cleaning shaft 25 to rotate. The water pump 30 is started, and water flows from the water storage tank 29 into the water pump 30, and enters the soft water pipe 31 from the output end of the water pump 30, and finally drips on the surface of the insulator, so as to realize the cleaning function of the insulator. The drying motor 32 is started, and the drying motor 32 drives the drying fan blades 34 to rotate, so as to realize the function of drying the insulator after cleaning, so as to avoid the surface water stains and dust when the insulator is aired.

[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An insulator cleaning device, comprising a housing body (1), a triangular fixing clamp (10) and a fixing rod (23), characterized in that: The shell body (1) is provided with a working cabin (2) and a water storage cabin (29) in sequence from left to right, and a rotating motor (3) is fixed to the inner wall of the working cabin (2) by bolts, and a standard gear (4) is arranged on the output shaft of the rotating motor (3), and a rotating gear (6) is rotatably connected to the inner wall of the working cabin (2) by a rotating shaft, and a chain (5) is sleeved between the outer meshing of the rotating gear (6) and the standard gear (4), and a cleaning motor (24) is fixed to the outer wall of the top of the fixing rod (23) by bolts, and a cleaning gear (24) is arranged on the output shaft of the cleaning motor (24). A cleaning shaft (25) is provided, a sliding groove (20) is provided on the outer wall of one side of the shell body (1), and a sliding rod (21) is provided on the inner wall of the sliding groove (20), a U-shaped frame (22) is slidably connected to the outer wall of the top of the sliding rod (21), and a fixed ring (26) is provided on the outer wall of one side of the U-shaped frame (22), the interior of the fixed ring (26) is rotatably connected to a rotating rod (35) through a rotating shaft, and the outer wall of the rotating rod (35) and the inner wall of the sliding groove (20) are connected to a limiting spring (27), and one end of the fixed rod (23) is connected to the U-shaped frame (22).

2. An insulator cleaning device according to claim 1, characterized in that: A rotating knob (17) is rotatably connected to the outer wall of the top of the rotating box (7) via a bearing, and a driving bevel gear (18) is arranged at the bottom end of the rotating knob (17), an H-shaped groove (36) is provided inside the rotating knob (17), and a limit block (38) is slidably connected inside the H-shaped groove (36), a pull plate (37) is arranged on the outer wall of the top of the limit block (38), and a pull ring (40) is arranged at the top of the pull plate (37), and a fixing spring (39) is connected between the inner wall of the H-shaped groove (36) and the outer wall of the limit block (38).

3. An insulator cleaning device according to claim 2, characterized in that: A sealing box (16) is arranged on the inner wall of the rotating box (7), and a driven bevel gear (19) is rotatably connected to the inner wall of the sealing box (16) via a bearing.

4. An insulator cleaning device according to claim 3, characterized in that: The driven bevel gear (19) is meshed with the outside of the driving bevel gear (18), and an adjusting gear (33) is provided at one end of the driven bevel gear (19).

5. An insulator cleaning device according to claim 4, characterized in that: A fixed disk (9) and a rotating disk (8) are arranged on the inner wall of the rotating box (7) from left to right in sequence, and a plurality of fixed grooves (13) are opened on the outer wall of the fixed disk (9).

6. An insulator cleaning device according to claim 5, characterized in that: A plurality of rotating grooves (14) are provided on the outer wall of the rotating disk (8), and an internal meshing gear (15) is provided on the outer wall of one side of the rotating disk (8). A rotating rod (11) is slidably connected inside the rotating groove (14) and the fixed groove (13).

7. An insulator cleaning device according to claim 6, characterized in that: The outer wall of the triangular fixing clamp (10) is connected to one end of the rotating rod (11), and a fixing rubber sleeve (12) is arranged on the outer wall of one side of the triangular fixing clamp (10); a water inlet pipe (28) is arranged on the outer wall of the top of the outer shell body (1); a water pump (30) is arranged on the inner wall of the water storage tank (29), and a soft water pipe (31) is sleeved on the output end of the water pump (30); a drying motor (32) is fixed to the outer wall of the top of the outer shell body (1) by bolts, and a drying fan blade (34) is arranged on the output shaft of the drying motor (32).

Citation Information

Patent Citations

  • Insulator cleaning device

    CN212442286U

Cited By

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    CN120433053A