Plate processing device
By designing a detachable plate processing device, the problems of high processing costs and deviation of the plate in the prior art are solved, and the effect of flexible replacement of processing molds and ensuring accurate movement of the plates is achieved, reducing processing costs and improving production efficiency.
Patent Information
- Application Number
- CN202420725710.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-09
AI Technical Summary
The processing position structure of the existing plate processing device is fixed, resulting in different processing molds requiring different processing molds, resulting in high processing costs, and the boards are prone to deviating when entering the processing mold, resulting in material loss and reduced production efficiency.
A detachable plate processing device is designed, including a processing frame, mounting plate, press plate, slide chute and slide rod. The slide rod can be detached and connected to the processing mold. The power device drives the slide rod to move along the slide groove, making it easier to replace and install the processing mold.
The processing molds are replaced according to different processing needs, which reduces processing costs, and through the coordination of limiting components and power devices, it ensures that the plates move accurately during the processing process, reduces material loss and improves production efficiency.
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Figure CN222607669U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of production and processing of plate materials, and in particular to a plate processing device. Background Art
[0002] During the production and processing of the sheet metal, a feeder is required to transport the material belt to the processing area. However, depending on the product requirements, the required sheet metal size is also different. A guide component needs to be set on the feeder, and the material belt enters the processing machine through the guide component. Ordinary feeders do not have too many limiters, which causes the sheet metal to deviate during the process of entering the processing mold, and then causes the processing to deviate. In severe cases, some finished products will be missing and eventually become scrapped, which not only wastes materials but also reduces production efficiency.
[0003] Related prior art such as Chinese patent application "A Metal Sheet Processing Device", application number: CN202221931743.7; discloses a processing table, including a processing table, a feeding trough is opened on the left side of the top wall of the processing table, a bending groove is opened on the right side of the top of the processing table, and a plurality of groups of mounting bearings are equidistantly inlaid inside the feed trough, a movable shaft is fixedly installed between each group of mounting bearings, a feeding shaft is fixedly sleeved on the movable shaft, the feeding shaft is a hollow cylindrical structure, an adjustment groove is opened on the feeding shaft, a group of guide rings are movably sleeved on the feeding shaft through the adjustment groove, a limit block is movably installed inside the guide ring corresponding to the position of the adjustment groove, a transmission groove is opened on the top wall of the limit block, a transmission shaft is movably installed inside the transmission groove, the transmission shaft is threadedly connected to the transmission groove, and a knob is fixedly installed on the top of the transmission shaft.
[0004] The structure of the plate processing device in the prior art is fixed at the processing position, which results in the processing of different processing lines being single. However, for plate processing, different products require different processing molds. Then the processing party has to rebuild different processing lines to produce different products, resulting in high processing costs. This application further optimizes this. Utility Model Content
[0005] The technical problem to be solved by the present application is to provide a plate processing device, optimize the structural setting of the processing frame, and design the processing frame and the processing mold to be detachable, so that the processing party can replace the processing mold according to different processing requirements.
[0006] The technical solution adopted in the present application is: a plate processing device, including a processing frame, on which a mounting table and a pressure plate are arranged, the pressure plate is located directly above the mounting table and is connected to the stamping cylinder, a plurality of slide grooves penetrating the front and rear sides are opened on the mounting table, a slide rod is installed in the slide groove, the slide rod is detachably connected to a processing mold, the slide rod is connected to a power device, and the power device drives the slide rod to move along the slide groove.
[0007] Compared with the prior art, the advantage of the present application is that, first of all, a processing frame is set up. In the field of plate production and processing, there is no big difference in the processing frame, and it can be used as a universal structure, especially for processing molds of stamping. Secondly, the processing frame of the present application provides a mounting plate for installing the processing mold, and also provides the power required for the stamping of the processing mold, that is, the pressing plate connected to the stamping cylinder, and the stamping cylinder drives the pressing plate to press down to provide the power for stamping for the processing mold. Thirdly, in order to facilitate the replacement of the processing mold, the present application adopts the installation of a slide bar on the mounting plate, and the slide bar is detachably connected to the processing mold. When the power device is working, it will drive the slide bar to move along the slide groove, thereby pushing the processing mold out of the position of the processing frame, further facilitating the processing party to disassemble, replace, and install the processing mold. After the replacement and installation are completed, the power device works to drive the slide bar to return to its original position, and the processing mold moves to the mounting plate. The present application realizes that the processing party can replace the processing mold according to different processing requirements, and there is no need to rebuild the processing assembly line to produce different products, thereby reducing the processing cost.
[0008] In some embodiments of the present application, the slide bar or mounting plate is connected to an ejector cylinder, which drives the processing mold to move upward by a predetermined distance. The present application further provides an ejector cylinder to better assist operators in disassembling and installing the processing mold.
[0009] In some embodiments of the present application, the longitudinal section of the slide groove is an inverted T-shaped structure, the slide rod is adapted to the structure of the slide groove, and the slide rod is embedded in the slide groove. By setting the structure of the slide groove and the slide rod, the slide rod can be stably and reliably installed in the slide groove, and the slide rod moves along a predetermined moving track when subjected to force.
[0010] In some embodiments of the present application, the present application further includes a feeder, which is arranged on one side of the processing frame, and the plate reaches the processing frame through the feeder.
[0011] In some embodiments of the present application, the feeder is provided with a material channel for the plate to pass through, and a vertical limit assembly is also provided at the material channel. The present application drives the plate to move through the vertical limit assembly and transports it to the processing frame for processing.
[0012] In some embodiments of the present application, the vertical limit assembly includes a transmission roller group and a pressure roller group, the pressure roller group is arranged directly above the transmission roller group, a gap is left between the transmission roller group and the pressure roller group for the plate to pass through, the pressure roller group is connected to a power cylinder, and the power cylinder drives the pressure roller group to move up and down. In the present application, the vertical limit assembly provides the power for the plate transportation, and the pressure roller group presses the plate to drive the plate to move.
[0013] In some embodiments of the present application, both ends of the pressure roller group are installed on the side plates, the transmission shaft of the power cylinder passes through the limit plate and is connected to the side plate, and the power cylinder drives the pressure roller group to move up and down through the side plate.
[0014] In some embodiments of the present application, a limit plate is provided on the pressure roller group, the power cylinder is installed on the base, a limit bolt is installed on the base, the bottom of the limit bolt acts on the limit plate to limit the upward displacement of the limit plate, and the rotation of the limit bolt produces an up and down displacement relative to the base.
[0015] In this application, the power cylinder provides an elastic power to the roller group. When the rigidity of the plate is large, there is a possibility that the pressure is too high and the transmission shaft of the cylinder will bounce up, causing the plate to lose the force to transport. Therefore, this application adds a limit plate and a limit bolt, and the limit plate limits the upward displacement of the roller group to ensure the power output of the vertical limit assembly. Moreover, the height of the limit plate can be achieved by the operator rotating the limit bolt.
[0016] In some embodiments of the present application, a rotating motor is also included, and the rotating motor is connected to a driving wheel through a reducer, and each pressure roller in the pressure roller group is axially connected to a gear, and each transmission roller in the transmission roller group is axially connected to a gear, and the gears are meshed with each other, and the driving wheel is meshed with at least one of the gears. That is, the present application realizes that each transmission roller and each pressure roller are connected with power, and are all driving wheels, which can well drive the plate to move.
[0017] In some embodiments of the present application, the pressure roller group includes two pressure rollers, the transmission roller group includes two transmission rollers, the gears of the two transmission rollers are respectively meshed with the driving wheel, and the gear of the pressure roller is meshed with the gear of the transmission roller located directly below. The above structure is set as the preferred structure of the present application to ensure the reliability and stability of the transmission.
[0018] The above-mentioned implementation modes can be combined arbitrarily based on the common knowledge in the art. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present application will be further described in detail below in conjunction with the accompanying drawings and preferred embodiments, but those skilled in the art will appreciate that these drawings are drawn only for the purpose of explaining the preferred embodiments and therefore should not be used as a limitation on the scope of the present application. In addition, unless otherwise specified, the drawings are only schematically representing the composition or structure of the described objects and may contain exaggerated displays, and the drawings are not necessarily drawn to scale.
[0020] Figure 1 This is a schematic diagram of the structure of this application Figure 1 ;
[0021] Figure 2 This is a schematic diagram of the structure of this application Figure 2 .
[0022] Among them, the specific descriptions of the accompanying drawings are as follows: 1. Processing frame; 2. Mounting table; 3. Pressure plate; 4. Slide groove; 5. Slide rod; 6. Power unit; 8. Transmission roller group; 9. Pressure roller group; 10. Power cylinder; 11. Side plate; 12. Limit plate; 13. Base; 14. Limit bolt; 15. Rotating motor; 16. Driving wheel; 17. Gear. DETAILED DESCRIPTION
[0023] The present application is described in detail below in conjunction with the accompanying drawings.
[0024] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0025] A plate processing device, embodiment 1 Figure 1 , Figure 2 As shown: it includes a processing frame 1, on which a mounting plate 2 and a pressing plate 3 are arranged, and the pressing plate 3 is located directly above the mounting table and connected to the stamping cylinder. The processing frame 1 of the present application provides a mounting plate 2 for mounting a processing mold, and also provides the power required for stamping the processing mold, that is, the pressing plate 3 connected to the stamping cylinder. The stamping cylinder drives the pressing plate 3 to press down to provide power for stamping the processing mold.
[0026] The mounting platen 2 is provided with a plurality of slide grooves 4 penetrating the front and rear sides, wherein a slide rod 5 is installed in the slide groove 4, wherein the slide rod 5 is detachably connected to the processing mold, and the slide rod 5 is connected to the power device 6, and the power device 6 drives the slide rod 5 to move along the slide groove 4. Thus, the processing mold is pushed out of the location of the processing frame 1, and it is further convenient for the processing party to disassemble, replace, and install the processing mold. After the replacement and installation are completed, the power device 6 drives the slide rod 5 to return to its original position, and the processing mold is moved to the mounting platen 2.
[0027] In the field of plate production and processing, the processing frame 1 is not much different and can be used as a universal structure, especially for stamping processing molds. This application enables the processing party to replace the processing mold according to different processing requirements, and there is no need to rebuild the processing line to produce different products, thereby reducing processing costs.
[0028] In the drawings of the present specification, the processing mold is not shown, but those skilled in the art can understand that the processing mold is installed on the slide bar 5.
[0029] The longitudinal section of the slide groove 4 is an inverted T-shaped structure, and the slide rod 5 is adapted to the structure of the slide groove 4, and the slide rod 5 is embedded in the slide groove 4. By setting the structure of the slide groove 4 and the slide rod 5, the slide rod 5 can be stably and reliably installed in the slide groove 4, and the slide rod 5 moves along a predetermined moving track when a force is applied.
[0030] Optionally, the present application may also be provided with a push-out cylinder connected to the slide bar 5 or the mounting plate 2, and the push-out cylinder drives the processing mold to move upward by a predetermined distance. The present application further provides a push-out cylinder to better assist the operator in disassembling and installing the processing mold.
[0031] Embodiment 2, as Figure 1 to Figure 2 As shown, the present application also includes a feeder, which is arranged on one side of the processing frame 1, and the plate reaches the processing frame 1 through the feeder.
[0032] The feeder is provided with a material channel for the plate to pass through, and a vertical limit assembly is also provided at the material channel. The present application drives the plate to move through the vertical limit assembly and transports the plate to the processing frame 1 for processing.
[0033] The vertical limit assembly includes a transmission roller group 8 and a pressure roller group 9. The pressure roller group 9 is arranged directly above the transmission roller group 8. A gap is left between the transmission roller group 8 and the pressure roller group 9 for the plate to pass through. The pressure roller group 9 is connected to a power cylinder 10, which drives the pressure roller group 9 to move up and down. In the present application, the vertical limit assembly provides the power for the plate transportation, and the pressure roller group 9 presses the plate to drive the plate to move.
[0034] Both ends of the pressing roller group 9 are mounted on the side plates 11 , and the transmission shaft of the power cylinder 10 passes through the limit plate 12 and is connected to the side plates 11 . The power cylinder 10 drives the pressing roller group 9 to move up and down through the side plates 11 .
[0035] A limit plate 12 is provided on the pressure roller group 9, the power cylinder 10 is installed on the base 13, and a limit bolt 14 is installed on the base 13. The bottom of the limit bolt 14 acts on the limit plate 12 to limit the upward displacement of the limit plate 12. The rotation of the limit bolt 14 produces an upward displacement relative to the base 13.
[0036] In the present application, the power cylinder 10 provides an elastic power to the pressure roller group 9. When the rigidity of the plate is relatively large, there is a possibility that the transmission shaft of the cylinder will bounce due to excessive pressure, resulting in the plate losing the force to transport. Therefore, the present application adds a limit plate 12 and a limit bolt 14. The limit plate 12 limits the upward displacement of the pressure roller group 9 to ensure the power output of the vertical limit assembly. Moreover, the height of the limit plate 12 can be achieved by the operator rotating the limit bolt 14.
[0037] The present application also includes a rotating motor 15, which is connected to a driving wheel 16 via a speed reducer, and each pressure roller in the pressure roller group 9 is axially connected to a gear 17, and each transmission roller in the transmission roller group 8 is axially connected to a gear 17, and the gears 17 are meshed with each other, and the driving wheel 16 is meshed with at least one of the gears 17. That is, the present application realizes that each transmission roller and each pressure roller are connected with a power source, and are all driving wheels 16, which can well drive the plate to move.
[0038] The pressure roller group 9 includes two pressure rollers, and the transmission roller group 8 includes two transmission rollers. The gears 17 of the two transmission rollers are respectively meshed with the driving wheel 16, and the gears 17 of the pressure roller are meshed with the gears 17 of the transmission roller located directly below. The above structure is set as the preferred structure of the present application to ensure the reliability and stability of the transmission.
[0039] The rest of the content of the second embodiment is the same as that of the first embodiment.
[0040] The present application is described in detail above. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the present application and its core ideas. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present application, several improvements and modifications can be made to the present application, and these improvements and modifications also fall within the scope of protection of the claims of the present application.
Claims
1. A plate processing device, characterized in that:
1. It comprises a processing frame (1), the processing frame (1) is provided with a mounting table (2) and a pressing plate (3), the pressing plate (3) is located directly above the mounting table and is connected to the punching cylinder, the mounting table (2) is provided with a plurality of slide grooves (4) penetrating the front and rear sides, a slide rod (5) is installed in the slide groove (4), the slide rod (5) is detachably connected to a processing mold, the slide rod (5) is connected to a power device (6), and the power device (6) drives the slide rod (5) to move along the slide groove (4) when in operation.
2. A plate processing device according to claim 1, characterized in that: The slide bar (5) or the mounting platen (2) is connected to an ejection cylinder, and the ejection cylinder drives the processing mold to move upward by a predetermined distance.
3. A plate processing device according to claim 1, characterized in that: The longitudinal section of the slide groove (4) is an inverted T-shaped structure, the slide rod (5) is adapted to the structure of the slide groove (4), and the slide rod (5) is embedded in the slide groove (4).
4. A plate processing device according to claim 1, characterized in that: It also comprises a feeder, which is arranged on one side of the processing frame (1), and the plate reaches the processing frame (1) through the feeder.
5. A plate processing device according to claim 4, characterized in that: The feeder is provided with a material channel for the plates to pass through, and a vertical limiting component is also provided at the material channel.
6. A plate processing device according to claim 5, characterized in that: The vertical limit assembly comprises a transmission roller group (8) and a pressure roller group (9); the pressure roller group (9) is arranged directly above the transmission roller group (8); a gap is left between the transmission roller group (8) and the pressure roller group (9) for the plate to pass through; the pressure roller group (9) is connected to a power cylinder (10); and the power cylinder (10) drives the pressure roller group (9) to move up and down.
7. A plate processing device according to claim 6, characterized in that: The two ends of the pressing roller group (9) are mounted on the side plates (11), and the transmission shaft of the power cylinder (10) passes through the limit plate (12) and is connected to the side plates (11). When the power cylinder (10) works, it drives the pressing roller group (9) to move up and down through the side plates (11).
8. A plate processing device according to claim 7, characterized in that: A limit plate (12) is provided on the pressure roller group (9), the power cylinder (10) is mounted on a base (13), a limit bolt (14) is mounted on the base (13), the bottom of the limit bolt (14) acts on the limit plate (12) to limit the upward displacement of the limit plate (12), and the limit bolt (14) rotates to generate an upward displacement relative to the base (13).
9. A plate processing device according to claim 6, characterized in that: The device further comprises a rotating motor (15), wherein the rotating motor (15) is connected to a driving wheel (16) via a speed reducer, wherein each pressing roller in the pressing roller group (9) is axially connected to a gear (17), and each driving roller in the driving roller group (8) is axially connected to a gear (17), wherein the gears (17) are meshed with each other, and the driving wheel (16) is meshed with at least one of the gears (17).
10. A plate processing device according to claim 9, characterized in that: The pressure roller group (9) includes two pressure rollers, and the drive roller group (8) includes two drive rollers. The gears (17) of the two drive rollers are respectively meshed with the driving wheel (16), and the gears (17) of the pressure roller are meshed with the gears (17) of the drive roller located directly below.
Citation Information
Patent Citations
Metal plate processing device
CN218310503U