Multi-wedge interactive flanging die

By designing a multi-oblique wedge interactive flange mold, using the interconnection and oblique wedge mechanism of multiple arc lower mold seats, the problem of difficulty in fine processing of local arc wheel covers in existing molds is solved, and the segmented fine flange processing of the wheel covers is realized, and the processing efficiency is improved.

CN222607746UActive Publication Date: 2025-03-14DONGGUAN P C T TOOL MFR CO LTD
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Patent Information

Application Number
CN202323565850.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-26
Publication Date
2025-03-14
Estimated Expiration
2033-12-26

AI Technical Summary

Technical Problem

The existing wheel cover flip molds are difficult to finely process and rework for local curved wheel covers, resulting in poor flip effect and require multiple rework.

Method used

A multi-oblique wedge interactive flange mold is designed, and a mold base of different sizes is constructed through the interconnection of multiple arc-shaped lower mold seats. The oblique wedge mechanism and magnetic suction mechanism are used to realize the fine flange processing of the wheel cover in segments.

Benefits of technology

The fine flip processing of the wheel cover is realized, which avoids the problem of poor flip effect, reduces the number of rework times, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of dies, and particularly relates to a multi-wedge interactive flanging die which comprises a plurality of lower die bases. Each lower die holder is provided with a die cavity and a wedge mechanism; the tapered wedge mechanism is mounted in the die cavity; the lower die holder is provided with at least one connecting inclined plane; the inclination angles of the connecting inclined planes of the lower die holder are different from one another; and the lower die holders are connected in sequence through the connection of the connecting inclined surfaces, so that an arc-shaped die base is defined. According to the utility model, the different lower die holders are mutually connected to form the die bases with different sizes, the perimeter of the die bases is related to the number of the lower die holders participating in combination, and the die bases can be used for carrying out segmented fine flanging processing or flanging repair on the wheel cover with different lengths, so that the production efficiency is improved. The wheel cover is divided into the multi-end arc parts, all the arc sections are sequentially placed into the arc-shaped die, flanging machining is carried out on the wheel cover section in a stamping mode, and therefore the problem that the flanging machining effect is poor is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of molds, and in particular relates to a multi-wedge interactive flanging mold. Background Art

[0002] At present, the inclined wedge slider is widely used in the stamping die of wheel cover, especially in the die of wheel cover flanging process, where there are quite a lot of inclined wedge sliders. The main function of the inclined wedge slider is to convert the vertical downward movement and force of the punching machine into movement in various directions and angles to meet the needs of sheet metal lateral trimming, punching, negative angle flanging shaping, etc.

[0003] However, the existing wheel cover flanging process is not very mature. During a flanging stamping process, a certain section of the arc wheel cover may not have a flanging or the flanging effect is not good. Therefore, during the flanging process of the wheel cover, the wheel cover often needs to be repaired several times. Since the existing wheel cover flanging mold is designed for the purpose of processing an entire wheel cover, it is difficult to perform fine processing on a local arc wheel cover. Utility Model Content

[0004] The utility model aims to provide a multi-wedge interactive flanging die, aiming to solve the technical problem in the prior art that the wheel cover flanging die is difficult to perform fine processing and rework on the local arc-shaped wheel cover.

[0005] To achieve the above-mentioned purpose, an embodiment of the utility model provides a multi-wedge interactive flanging mold, including multiple arc-shaped lower mold bases; each of the lower mold bases is provided with a mold cavity and an inclined wedge mechanism; the inclined wedge mechanism is installed inside the mold cavity; the lower mold base is provided with at least one connecting inclined surface; the inclination angles of the connecting inclined surfaces of the lower mold bases are different from each other; the lower mold bases are connected in sequence through the connection of the connecting inclined surfaces, thereby forming an arc-shaped mold base.

[0006] Optionally, the connecting bevel is arranged on the lower side surface of the lower mold base, the connecting bevel is a plane, and the connecting bevel is provided with a magnetic attraction mechanism, and the magnetic attraction mechanism enables the two lower mold bases to attract each other.

[0007] Optionally, the magnetic attraction mechanism is an electromagnet.

[0008] Optionally, the connecting inclined surfaces are all L-shaped.

[0009] Optionally, the inclined wedge mechanism includes a slider; the slider is provided with a horizontal guide surface, a first inclined guide surface, and a vertical guide surface; the first inclined guide surface is arranged at the top of the vertical guide surface, and the first inclined guide surface and the vertical guide surface are respectively arranged at the front end of the horizontal guide surface.

[0010] Optionally, an extension block is provided at the upper end of the lower die base; the extension block is opposite to the vertical guide surface, and a second inclined guide surface is provided on the extension block.

[0011] Optionally, the horizontal guide surface is a horizontal plane; and the vertical guide surface is a vertical plane.

[0012] Optionally, guide sliding grooves are provided on both sides of the mold cavity; sliding blocks are provided on both sides of the sliding block; and the sliding blocks are slidably installed in the guide sliding grooves.

[0013] Optionally, the cavity wall of the mold cavity is provided with a first buffer block; and the vertical guide surface is provided with a second buffer block.

[0014] Optionally, guide grooves are provided on both sides of the sliding block; a guide block is provided at the upper end of the lower die base; and the guide block can be slidably installed in the guide grooves.

[0015] The above one or more technical solutions in a multi-wedge interactive flanging mold provided by an embodiment of the utility model have at least one of the following technical effects: the utility model constructs mold bases of different sizes by connecting different lower mold bases to each other, and the circumference of the mold base is related to the number of the lower mold bases involved in the combination. The more lower mold bases involved in the combination, the longer the circumference of the mold base. By using the mold base, the wheel cover can be subjected to segmented fine flanging processing or flanging repair of different lengths, that is, the wheel cover is divided into multi-end arc parts, each arc section is placed in the arc mold in turn, and the wheel cover section is flanging processed by stamping, thereby avoiding the problem of poor flanging processing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0017] Figure 1 A schematic diagram of the overall structure of a multi-wedge interactive flanging die provided in an embodiment of the utility model;

[0018] Figure 2 A schematic diagram of the structure of the lower die base provided in an embodiment of the utility model;

[0019] Figure 3 A schematic structural diagram of the lower mold base from another perspective provided in an embodiment of the utility model.

[0020] Among them, the reference numerals in the figure are:

[0021] 100, lower die base; 110, protrusion; 120, extension block; 121, second inclined guide surface; 130, guide sliding groove; 140, first buffer block; 150, guide block; 200, die cavity; 300, inclined wedge mechanism; 310, slider; 311, horizontal guide surface; 312, first inclined guide surface; 313, vertical guide surface; 3131, second buffer block; 320, slider; 330, guide groove; 400, connecting inclined surface; 500, magnetic attraction mechanism; 510, electromagnet. DETAILED DESCRIPTION

[0022] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

[0023] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0025] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0026] In some embodiments of the present invention, Figure 1-Figure 3 As shown, a multi-wedge interactive flanging die is provided, comprising a plurality of arc-shaped lower die bases 100. Each of the lower die bases 100 is provided with a die cavity 200 and an angled wedge mechanism 300. The angled wedge mechanism 300 is installed inside the die cavity 200. The lower die base 100 is provided with at least one connecting bevel 400. The inclination angles of the connecting bevels 400 of the lower die base 100 are different from each other. The lower die bases 100 are connected in sequence through the connection of the connecting bevels 400, thereby forming a larger arc-shaped die base.

[0027] Specifically, in some embodiments, the lower portion of the lower die base 100 protrudes outward to form a bump 110 , two sides of the bump 110 approach each other outward from the lower die base 100 , and the side surface of the bump 110 is the connecting slope 400 .

[0028] It should be noted that the angle between two adjacent lower mold bases 100 is in the range of 0°-30°. Therefore, the gap between two adjacent lower mold bases 100 is in a certain range. The wheel cover placed on the lower mold base 100 separated by a certain angle can still get sufficient support even though part of the wheel cover is not in contact with the lower mold base 100. In some other embodiments, when the angle between the two lower mold bases 100 is greater than 30°, some fillers (such as rubber blocks, etc.) can be placed in the gap between the two adjacent lower mold bases 100 to strengthen the support for the wheel cover.

[0029] The utility model connects different lower mold bases 100 to each other to construct mold bases of different sizes. The circumference of the mold base is related to the number of the lower mold bases 100 participating in the combination. The more the lower mold bases 100 participating in the combination are, the longer the circumference of the mold base is. By using the mold base, the wheel cover can be subjected to segmented fine flanging processing, that is, the wheel cover is divided into multi-end arc parts, each arc section is sequentially placed in the mold base, and the wheel cover section is subjected to flanging processing or flanging repair of different lengths by stamping, thereby avoiding the problem of poor flanging processing effect.

[0030] In other embodiments of the present invention, the connecting slope 400 is disposed on the lower side of the lower die base 100, the connecting slope 400 is a plane, and the connecting slope 400 is provided with a magnetic attraction mechanism 500, and the magnetic attraction mechanism 500 enables the two lower die bases 100 to attract each other. Through the magnetic attraction mechanism 500, each lower die base 100 can be quickly connected.

[0031] In other embodiments of the utility model, an alignment structure (not shown) is provided on the connecting inclined surface 400. In some preferred embodiments, the alignment structure is a positioning column and a positioning hole. By inserting the positioning column into the positioning hole, the two lower mold bases 100 can be quickly aligned. With the attraction of the magnetic suction mechanism 500, the connection between the lower mold bases 100 can be made more convenient, and the connection efficiency between the lower mold bases 100 can be improved.

[0032] In other embodiments of the present invention, Figure 1-Figure 2 As shown, the magnetic attraction mechanism 500 is an electromagnet 510. Specifically, when the lower mold base 100 needs to be connected, the electromagnet 510 is energized to generate magnetism. After the lower mold bases 100 are brought close to each other, the electromagnets 510 attract each other and the lower mold bases 100 are automatically connected together.

[0033] In other embodiments of the present invention, Figure 1-Figure 3 As shown, the connecting bevels 400 are all L-shaped. Specifically, the connecting bevels 400 are set to be L-shaped, and when the lower mold bases 100 are connected to each other, the bottom and the top of the lower mold base 100 can be effectively fixed, so that the connection between the lower mold bases 100 is more stable.

[0034] In other embodiments of the present invention, Figure 1-Figure 2 As shown, the wedge mechanism 300 includes a slider 310. The slider 310 is provided with a horizontal guide surface 311, a first oblique guide surface 312, a vertical guide surface 313 and a driving connection inclined surface 400. The first oblique guide surface 312 is arranged at the top of the vertical guide surface 313, and the first oblique guide surface 312 and the vertical guide surface 313 are respectively arranged at the front end of the horizontal guide surface 311. Specifically, when the ram (not shown) of the punching machine moves downward and contacts the slider 310. The slider 310 is squeezed by the ram and slides to one side. The first oblique guide surface 312 can provide a buffer for the ram to prevent the slider 310 from being damaged by the huge impact force of the ram. The first oblique guide surface 312 and the vertical guide surface 313 cooperate with each other, and can guide the ram during the descent of the ram, so that the ram can descend vertically smoothly and fall into the mold cavity 200.

[0035] In other embodiments of the present invention, Figure 1-Figure 2 As shown, an extension block 120 is provided at the upper end of the lower die base 100. The extension block 120 is opposite to the vertical guide surface 313, and a second oblique guide surface 121 is provided on the extension block 120. Specifically, the second oblique guide surface 121 is added to further enhance the guiding and buffering effect on the falling slider 310.

[0036] In other embodiments of the present invention, Figure 1-Figure 3 As shown, the horizontal guide surface 311 is a horizontal plane, and the vertical guide surface 313 is a vertical plane.

[0037] In other embodiments of the present invention, Figure 1-Figure 3 As shown, guide sliding grooves 130 are provided on both sides of the mold cavity 200. Sliding blocks 320 are provided on both sides of the slider 310. The sliding blocks 320 are slidably installed in the guide sliding grooves 130. Specifically, when the slider 310 is pressed by the pressure head and slides, the sliding blocks 320 slide along the sliding grooves.

[0038] In other embodiments of the present invention, Figure 1-Figure 2 As shown, the cavity wall of the mold cavity 200 is provided with a first buffer block 140. The vertical guide surface is provided with a second buffer block 3131. The first buffer block 140 and the second buffer block 3131 are provided to prevent the slider 310 from rebounding excessively and colliding violently with the wall of the mold cavity 200.

[0039] In other embodiments of the present invention, Figure 1-Figure 3 As shown, guide grooves 330 are provided on both sides of the slider 310. A guide block 150 is provided at the upper end of the lower die base 100. The guide block 150 is slidably installed in the guide groove 330. Specifically, the guide block 150 and the guide groove 330 are provided to further increase the stability of the slider 310 when sliding, and also make the slider 310 slide more smoothly.

[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A multi-wedge interactive flanging die, characterized in that: It comprises a plurality of arc-shaped lower die seats; each of the lower die seats is provided with a die cavity and an inclined wedge mechanism; the inclined wedge mechanism is installed inside the die cavity; the lower die seat is provided with at least one connecting inclined surface; the inclination angles of the connecting inclined surfaces of the lower die seats are different from each other; the lower die seats are sequentially connected into a larger arc-shaped die base through the connection of the connecting inclined surfaces.

2. The multi-wedge interactive flanging die according to claim 1, characterized in that: The connecting bevel is arranged on the lower side of the lower die seat, the connecting bevel is a plane, and the connecting bevel is provided with a magnetic attraction mechanism, and the magnetic attraction mechanism enables the two lower die seats to attract each other.

3. The multi-wedge interactive flanging die according to claim 2, characterized in that: The magnetic attraction mechanism is an electromagnet.

4. A multi-wedge interactive flanging die according to any one of claims 1 to 3, characterized in that: The connecting inclined surfaces are all L-shaped.

5. The multi-wedge interactive flanging die according to claim 4, characterized in that: The inclined wedge mechanism includes a slider; the slider is provided with a horizontal guide surface, a first inclined guide surface, and a vertical guide surface; the first inclined guide surface is arranged on the top of the vertical guide surface, and the first inclined guide surface and the vertical guide surface are respectively arranged at the upper end of the horizontal guide surface.

6. The multi-wedge interactive flanging die according to claim 5, characterized in that: An extension block is arranged at the upper end of the lower die base; the extension block is opposite to the vertical guide surface, and a second inclined guide surface is arranged on the extension block.

7. The multi-wedge interactive flanging die according to claim 6, characterized in that: The horizontal guide surface is a horizontal plane; the vertical guide surface is a vertical plane.

8. The multi-wedge interactive flanging die according to claim 7, characterized in that: Guide sliding grooves are arranged on both sides of the mold cavity; sliding blocks are arranged on both sides of the sliding block; and the sliding blocks are slidably installed in the guide sliding grooves.

9. The multi-wedge interactive flanging die according to claim 8, characterized in that: The cavity wall of the mold cavity is provided with a first buffer block; the vertical guide surface is provided with a second buffer block.

10. The multi-wedge interactive flanging die according to claim 9, characterized in that: Guide grooves are arranged on both sides of the sliding block; a guide block is arranged on the upper end of the lower die seat; and the guide block is slidably installed in the guide grooves.