Stokehole transfer trolley for receiving molten iron
By designing a front furnace transfer truck equipped with the first and second moving mechanisms and roller transmission mechanisms, the problem that existing molten iron transfer trucks cannot achieve flexible movement in complex factory layouts is solved, and more efficient and safe molten iron receiving and handling is achieved.
Patent Information
- Application Number
- CN202420878455.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-25
AI Technical Summary
Existing molten iron transfer vehicles cannot achieve flexible horizontal and vertical movement in complex factory layouts, resulting in low reception efficiency, complex operation and safety risks.
A front furnace transport trolley is designed, equipped with a first moving mechanism and a second moving mechanism, allowing the trolley to move in the x and y directions, and combined with the roller transmission mechanism, the forward, backward and stable rotation of the iron bag is realized.
It realizes more flexible mobility in complex factory layout, improves the efficiency and safety of molten iron reception, reduces physical labor and heat losses, and improves handling efficiency.
Smart Images

Figure CN222608001U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of industrial smelting, and in particular to a furnace front transfer trolley for receiving molten iron. Background Art
[0002] In the steel manufacturing process, the effective and efficient transfer of molten iron is crucial to the optimization of the entire production process. Molten iron, that is, molten iron extracted from a blast furnace, needs to be quickly transferred from the furnace to a refining or casting facility at high temperature. Existing molten iron transfer systems usually include a furnace transfer vehicle that receives and transports molten iron to a designated location.
[0003] However, the existing technology faces many limitations in practical application. In particular, in existing factory environments with complex equipment layout or limited space, traditional molten iron transfer vehicles can only move vertically, but cannot perform necessary horizontal approach operations, making them unable to effectively approach the electric furnace to receive molten iron in some cases. This limitation not only affects the efficiency of molten iron reception, but also increases the complexity of operation and potential safety risks.
[0004] In plant renovation or expansion projects, the existing configuration of on-site equipment may not support the installation or optimization of traditional hot metal transfer systems. For example, the furnace area may be occupied by other important equipment, or the installation requirements of the hot metal transfer system were not considered in the initial design, thus limiting the access path and location of the transfer vehicle. Summary of the invention
[0005] The purpose of the present application is to provide a furnace front transfer trolley for receiving molten iron, which can achieve more flexible mobility in a complex factory layout, and includes horizontal and vertical adjustment capabilities to facilitate safer and more efficient processing of molten iron.
[0006] The present application discloses a furnace front transfer trolley for receiving molten iron, comprising: a first moving mechanism 1, a second moving mechanism 2, a roller 301 transmission mechanism 3 and a molten iron ladle 4;
[0007] The first moving mechanism 1 is disposed at the bottom of the furnace front transfer trolley, and the first moving mechanism 1 is configured to move the furnace front transfer trolley in the x direction;
[0008] The second moving mechanism 2 is arranged above the first moving mechanism 1, and the roller 301 transmission mechanism 3 is arranged above the second moving mechanism 2. The second moving mechanism 2 is configured to translate in the y direction and drive the roller 301 transmission mechanism 3 to translate in the y direction. The molten iron ladle 4 is placed on the roller 301 transmission mechanism 3, and the roller 301 transmission mechanism 3 is configured to drive the roller 301 to rotate so that the molten iron ladle 4 moves forward or backward on the roller 301 transmission mechanism 3.
[0009] In a preferred example, the first moving mechanism 1 includes: a plurality of first traveling wheels 101, a first bearing seat 102, a first driving motor 103, a first coupling 104, a first transmission shaft 105, a positioning laser sensor 106 and a guide wheel group 107;
[0010] The first couplings 104 are respectively provided at both ends of the first transmission shaft 105, each of the first couplings 104 is connected to the first bearing seat 102, the first bearing seat 102 is connected to the first running wheel 101, and the first driving motor 103 is configured to drive the first transmission shaft 105 to rotate so as to drive the first running wheel 101 to roll forward or backward;
[0011] The positioning laser sensor 106 is disposed at the upper end of the first moving mechanism 1, and the positioning laser sensor 106 is configured to detect the distance moved by the furnace front transfer trolley in the x direction;
[0012] The guide wheel group 107 is provided on the front side wall and the rear side wall of the first moving mechanism 1, and the guide wheel group 107 is configured to enable the furnace front transfer trolley to move along a track route.
[0013] In a preferred example, the second moving mechanism 2 includes: a second driving motor 201, a second walking wheel 202, a structural platform 203, a positioning displacement sensor 204, a gear transmission mechanism 205 and a second transmission shaft 206;
[0014] The second drive motor 201 is configured to drive the second transmission shaft 206 to rotate and drive the gear transmission mechanism 205 to operate so that the second walking wheel 202 moves and supports the structural platform 203 to translate in the y direction, wherein the gear transmission mechanism 205 includes a gear and a rack, and the positioning displacement sensor 204 is configured to be triggered and send an electrical signal to stop the second drive motor 201 when the second moving mechanism 2 moves to a specified position.
[0015] In a preferred example, the roller 301 transmission mechanism 3 includes: a plurality of rollers 301, a roller bearing seat 302, a sprocket 303, a chain 304, a ladle positioning sensor 305, a third drive motor 306 and a weighing sensor 307;
[0016] The plurality of rollers 301 are arranged in parallel, both ends of the rollers 301 are connected to the roller bearing seats 302, the third driving motor 306 is configured to drive the sprocket 303 to rotate and drive all the rollers 301 to rotate through the chain 304, and the rollers 301 are configured to support and transfer the ladle 4 in the y direction;
[0017] The ladle positioning sensor 305 is configured to position the ladle 4;
[0018] The weighing sensor 307 is disposed at the bottom of the roller 301 transmission mechanism 3 , and the weighing sensor 307 is configured to obtain and feed back a real-time weight electrical signal of the molten iron in the ladle 4 .
[0019] In a preferred embodiment, it also includes a ladle heat preservation and dust removal mechanism, which includes: a ladle cover 501, a connecting pipe 502, a telescopic pipe 503, a dust collector 504, a lift 505, a lifting shaft 506 and a ladle cover positioning sensor 507;
[0020] The shape of the ladle cover 501 matches the opening shape of the ladle 4, the ladle cover 501 covers the top of the ladle 4, the first end of the connecting pipe 502 is connected to the ladle cover 501, the ladle cover 501 is provided with an opening for communicating with the inner cavity of the connecting pipe 502, the second end of the connecting pipe 502 is connected to the pipe wall of the telescopic pipe 503, the first end of the telescopic pipe 503 is connected to the dust collector 504, the connecting pipe 502, the telescopic pipe 503 and the inner cavity of the dust collector 504 are connected, and the dust collector 504 is configured to collect dust from the ladle 4 through the connecting pipe 502 and the telescopic pipe 503;
[0021] The second end of the telescopic pipe 503 is connected to the lifting shaft 506, and the lifter 505 is configured to adjust the height and rotation angle of the package cover 501 by controlling the lifting and rotation of the lifting shaft 506;
[0022] The cover positioning sensor 507 is configured to detect the position of the cover 501 and send an electrical signal.
[0023] In a preferred embodiment, a baffle 601 mechanism is further included, and the baffle 601 mechanism includes: a baffle 601, a baffle driving motor 602, a baffle transmission shaft 603 and a baffle positioning sensor 604;
[0024] The baffle 601 is disposed on the front side wall and / or the rear side wall of the roller 301 transmission mechanism 3, and the baffle 601 is configured to prevent the ladle 4 from falling from the roller 301 transmission mechanism 3;
[0025] The baffle drive motor 602 is disposed at one end of the baffle drive shaft 603, and the center of the baffle drive shaft 603 is also connected to the baffle 601. The baffle drive motor 602 is configured to drive the baffle drive shaft 603 to rotate so that the baffle 601 moves to a position that blocks the iron ladle 4 from falling, or to drive the baffle drive shaft 603 to rotate so that the baffle 601 returns to an initial position;
[0026] The baffle positioning sensor 604 is configured to detect the position of the baffle 601 and send an electrical signal.
[0027] In a preferred embodiment, an anti-dumping bracket 108 is also included;
[0028] The anti-dumping bracket 108 is arranged on the front side wall and the rear side wall of the first moving mechanism 1, and the lower end of the anti-dumping bracket 108 exceeds the lower surface of the first moving mechanism 1. The anti-dumping bracket 108 is configured to prevent the furnace transfer trolley from tipping over.
[0029] In a preferred example, it also includes a drag chain 207, which is provided with a shell to accommodate the cables of the second mobile mechanism 2 and to bind and fix the cables in the drag chain 207. The drag chain 207 is configured to roll with the displacement of the second mobile mechanism 2. The drag chain 207 is used to prevent multiple cables from being entangled or rubbed when the second mobile mechanism 2 is displaced.
[0030] In a preferred example, the second moving mechanism 2 includes an initial state, in which the ladle cover 501 covers the opening of the molten iron ladle 4 .
[0031] In a preferred example, the second moving mechanism 2 includes a working state, in which the second moving mechanism 2 moves on the x-axis and gradually extends from the upper surface of the first moving mechanism 1, and at the same time, the roller 301 transmission mechanism 3 moves the ladle 4 forward on the x-axis, and the elevator 505 and the lifting shaft 506 are configured to lift the ladle cover 501 upward and rotate it away from the top of the opening of the ladle 4.
[0032] In the implementation manner of the present application, the furnace transfer trolley is equipped with a first moving mechanism and a second moving mechanism, allowing the trolley to move in two perpendicular planes (x direction and y direction). The first moving mechanism is responsible for the movement in the x direction, while the second moving mechanism controls the movement in the y direction. This hierarchical moving mechanism enables the trolley to flexibly adjust its position according to operational requirements, avoiding the limitation of being able to move in a single direction, and is particularly suitable for narrow or crowded production areas. The design of the roller transmission mechanism enables the molten iron ladle to move forward or backward on the roller. Through the rotation of the roller, the molten iron ladle can remain stable during the receiving, dumping or transferring process, reducing the splashing of molten iron and heat loss. The roller transmission mechanism is located above the second moving mechanism. Such a vertical layout not only saves horizontal space, but also optimizes the handling of the molten iron ladle through the rotation of the roller, thereby reducing physical labor and improving handling efficiency.
[0033] Furthermore, the first moving mechanism includes a plurality of first traveling wheels and a first driving motor, which provide smooth and reliable movement, the configuration of the first transmission shaft and the first coupling enhances the efficiency and stability of power transmission, the positioning laser sensor can ensure accurate position control, and the guide wheel group can maintain the trolley to move correctly along the predetermined track;
[0034] Furthermore, the second moving mechanism realizes the precise y-direction movement of the structural platform through the gear transmission structure, providing reliable support for the precise positioning of the ladle. The use of gears and racks improves the accuracy and response speed of the transmission, and the positioning displacement sensor can automatically stop the motor to prevent excessive movement;
[0035] Furthermore, the design of the roller transmission mechanism allows the ladle to move easily on the rollers, improving loading and unloading efficiency. The use of sprockets and chains ensures the synchronous rotation of multiple rollers, thereby smoothly supporting and transferring the ladle. The combination of the ladle positioning sensor and the weighing sensor not only ensures the precise position control of the ladle, but also realizes real-time weight monitoring, which is helpful for quality control and safety management.
[0036] Furthermore, the design of the heat preservation and dust removal mechanism reduces the heat loss and dust emission of the molten iron during the transfer process. The shape matching of the cover and the use of the elevator realize flexible opening and closing operations, and the use of the telescopic pipe allows the relative position of the dust collector and the transfer vehicle to change, increasing the flexibility of operation.
[0037] A large number of technical features are recorded in the specification of this application, which are distributed in various technical solutions. If all possible combinations of technical features of this application (i.e., technical solutions) are to be listed, the specification will be too long. In order to avoid this problem, the various technical features disclosed in the above-mentioned invention content of this application, the various technical features disclosed in the various embodiments and examples below, and the various technical features disclosed in the accompanying drawings can be freely combined with each other to form various new technical solutions (these technical solutions are all deemed to have been recorded in this specification), unless the combination of such technical features is technically infeasible. For example, in one example, feature A+B+C is disclosed, and in another example, feature A+B+D+E is disclosed, and features C and D are equivalent technical means that play the same role. Technically, only one can be used, and it is impossible to use them at the same time. Feature E can be combined with feature C technically. Then, the solution of A+B+C+D should not be deemed to have been recorded because it is technically infeasible, and the solution of A+B+C+E should be deemed to have been recorded. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 It is a structural schematic diagram of a furnace front transfer trolley for receiving molten iron according to one embodiment of the present application;
[0039] Figure 2 It is a structural schematic diagram of a furnace front transfer trolley for receiving molten iron according to one embodiment of the present application;
[0040] Figure 3 It is a structural schematic diagram of a first moving mechanism of a furnace front transfer trolley for receiving molten iron according to one embodiment of the present application;
[0041] Figure 4 It is a structural schematic diagram of a second moving mechanism and a roller transmission mechanism of a furnace front transfer trolley for receiving molten iron according to an embodiment of the present application;
[0042] Figure 5A-Figure 5B It is a schematic diagram of the initial state of a furnace front transfer trolley for receiving molten iron according to an embodiment of the present application;
[0043] Figure 6A-6B It is a schematic diagram of the working status of a furnace front transfer trolley for receiving molten iron according to an embodiment of the present application.
[0044] Description of reference numerals:
[0045] 1-first moving mechanism, 101-first walking wheel, 102-first bearing seat, 103-first driving motor, 104-first coupling, 105-first transmission shaft, 106-positioning laser sensor, 107-guide wheel group, 108-anti-dumping bracket, 2-second moving mechanism, 201-second driving motor, 202-second walking wheel, 203-structural platform, 204-positioning displacement sensor, 205-gear transmission mechanism, 206-second transmission shaft, 207-drag chain, 3-roller transmission Driving mechanism, 301-roller, 302-roller bearing seat, 303-sprocket, 304-chain, 305-iron ladle positioning sensor, 306-third drive motor, 307-weighing sensor, 4-iron ladle, 501-bag cover, 502-connecting pipe, 503-telescopic pipe, 504-dust collector, 505-lifter, 506-lifting shaft, 507-bag cover positioning sensor, 601-baffle, 602-baffle drive motor, 603-baffle drive shaft, 604-baffle positioning sensor DETAILED DESCRIPTION
[0046] In the following description, many technical details are provided to help readers better understand the present application. However, those skilled in the art can understand that the technical solution claimed in the present application can be implemented even without these technical details and various changes and modifications based on the following embodiments.
[0047] In order to make the objectives, technical solutions and advantages of the present application clearer, the implementation methods of the present application will be further described in detail below in conjunction with the accompanying drawings.
[0048] The present application relates to a furnace front transfer trolley for receiving molten iron, and its structure diagram is as follows Figure 1 and Figure 2 As shown, it includes: a first moving mechanism 1, a second moving mechanism 2, a roller transmission mechanism 3 and a molten iron ladle 4;
[0049] The first moving mechanism 1 is arranged at the bottom of the furnace front transfer trolley, and the first moving mechanism 1 is configured to move the furnace front transfer trolley in the x direction. The second moving mechanism 2 is arranged above the first moving mechanism 1, and the roller transmission mechanism 3 is arranged above the second moving mechanism 2, and the second moving mechanism 2 is configured to translate in the y direction and drive the roller transmission mechanism 3 to translate in the y direction. The molten iron ladle 4 is placed on the roller transmission mechanism 3, and the roller transmission mechanism 3 is configured to drive the roller 301 to rotate so that the molten iron ladle 4 moves forward or backward on the roller transmission mechanism 3.
[0050] In an optional embodiment, if Figure 3As shown, the first mobile mechanism 1 may include: a plurality of first running wheels 101, a first bearing seat 102, a first driving motor 103, a first coupling 104, a first transmission shaft 105, a positioning laser sensor 106 and a guide wheel group 107. First couplings 104 are respectively provided at both ends of the first transmission shaft 105, each first coupling 104 is connected to the first bearing seat 102, the first bearing seat 102 is connected to the first running wheel 101, and the first driving motor 103 is configured to drive the first transmission shaft 105 to rotate so as to drive the first running wheel 101 to roll forward or backward. A positioning laser sensor 106 is provided at the upper end of the first mobile mechanism 1, and the positioning laser sensor 106 is configured to detect the distance moved by the furnace front transfer trolley in the x direction. A guide wheel group 107 is provided on the front side wall and the rear side wall of the first mobile mechanism 1, and the guide wheel group 107 is configured to make the furnace front transfer trolley move along the track route.
[0051] In an optional embodiment, if Figure 4 As shown, the second mobile mechanism 2 may include: a second drive motor 201, a second travel wheel 202, a structural platform 203, a positioning displacement sensor 204, a gear transmission mechanism 205, and a second transmission shaft 206. The second drive motor 201 is configured to drive the second transmission shaft 206 to rotate and drive the gear transmission mechanism 205 to operate so that the second travel wheel 202 moves and supports the structural platform 203 to translate in the y direction, wherein the gear transmission mechanism 205 includes a gear and a rack, and the positioning displacement sensor 204 is configured to be triggered when the second mobile mechanism 2 moves to a specified position and send an electrical signal to stop the second drive motor 201.
[0052] In an optional embodiment, if Figure 4 As shown, the roller transmission mechanism 3 may include: a plurality of rollers 301, a roller bearing seat 302, a sprocket 303, a chain 304, a ladle positioning sensor 305, a third drive motor 306 and a weighing sensor 307. The plurality of rollers 301 are arranged in parallel, and both ends of the rollers 301 are connected to the roller bearing seat 302. The third drive motor 306 is configured to drive the sprocket 303 to rotate and drive all rollers 301 to rotate through the chain 304. The rollers 301 are configured to support and transfer the ladle 4 in the y direction. The ladle positioning sensor 305 is configured to position the ladle 4. The weighing sensor 307 is arranged at the bottom of the roller transmission mechanism 3, and the weighing sensor 307 is configured to obtain and feedback the real-time weight electrical signal of the molten iron in the ladle 4.
[0053] In an optional embodiment, if Figure 1 and Figure 2As shown, a hot metal ladle heat preservation and dust removal mechanism may also be included, and the hot metal ladle heat preservation and dust removal mechanism includes: a ladle cover 501, a connecting pipe 502, a telescopic pipe 503, a dust collector 504, a lifter 505, a lifting shaft 506, and a ladle cover positioning sensor 507. The shape of the ladle cover 501 matches the opening shape of the hot metal ladle 4, the ladle cover 501 covers the top of the hot metal ladle 4, the first end of the connecting pipe 502 is connected to the ladle cover 501, and the ladle cover 501 is provided with an opening for communicating with the inner cavity of the connecting pipe 502, the second end of the connecting pipe 502 is connected to the pipe wall of the telescopic pipe 503, the first end of the telescopic pipe 503 is connected to the dust collector 504, the connecting pipe 502, the telescopic pipe 503 and the inner cavity of the dust collector 504 are connected, and the dust collector 504 is configured to collect dust from the hot metal ladle 4 through the connecting pipe 502 and the telescopic pipe 503. The second end of the telescopic pipe 503 is connected to the lifting shaft 506. The lifter 505 is configured to adjust the height and rotation angle of the bag cover 501 by controlling the lifting and rotation of the lifting shaft 506. The bag cover positioning sensor 507 is configured to detect the position of the bag cover 501 and send an electrical signal.
[0054] In an optional embodiment, if Figure 4 As shown, a baffle 601 mechanism may also be included, and the baffle 601 mechanism includes: a baffle 601, a baffle driving motor 602, a baffle transmission shaft 603, and a baffle positioning sensor 604. The baffle 601 is arranged on the front side wall and / or the rear side wall of the roller transmission mechanism 3, and the baffle 601 is configured to prevent the molten iron ladle 4 from falling from the roller transmission mechanism 3. A baffle driving motor 602 is arranged at one end of the baffle transmission shaft 603, and the center of the baffle transmission shaft 603 is also connected to the baffle 601. The baffle driving motor 602 is configured to drive the baffle transmission shaft 603 to rotate so that the baffle 601 moves to a position that prevents the molten iron ladle 4 from falling, or drives the baffle transmission shaft 603 to rotate so that the baffle 601 returns to an initial position. The baffle positioning sensor 604 is configured to detect the position of the baffle 601 and send an electrical signal.
[0055] In an optional embodiment, if Figure 3 As shown, an anti-dumping bracket 108 may also be included. The anti-dumping bracket 108 is arranged on the front side wall and the rear side wall of the first mobile mechanism 1, and the lower end of the anti-dumping bracket 108 exceeds the lower surface of the first mobile mechanism 1. The anti-dumping bracket 108 is configured to prevent the furnace front transfer trolley from tipping over.
[0056] In an optional embodiment, if Figure 4 As shown, a drag chain 207 may also be included. The drag chain 207 is provided with a shell to accommodate the cables of the second mobile mechanism 2 and to bind and fix the cables in the drag chain 207. The drag chain 207 is configured to roll with the displacement of the second mobile mechanism 2. The drag chain 207 is used to prevent multiple cables from being entangled or rubbed when the second mobile mechanism 2 is displaced.
[0057] In an optional embodiment, the second moving mechanism 2 includes an initial state, such as Figure 5A and Figure 5B As shown, in the initial state, the ladle cover 501 covers the opening of the molten iron ladle 4.
[0058] In an optional embodiment, the second moving mechanism 2 includes a working state, such as Fig. 6A and Figure 6B As shown, in the working state, the second moving mechanism 2 moves on the y-axis and gradually extends from the upper surface of the first moving mechanism 1, and at the same time the roller transmission mechanism 3 moves the ladle 4 forward on the y-axis, and the elevator 505 and the lifting shaft 506 are configured to lift the ladle cover 501 upward and rotate it away from the opening of the ladle 4.
[0059] In order to better understand the technical solution of the present application, a specific example is provided below for illustration. The details listed in the example are mainly for ease of understanding and are not intended to limit the scope of protection of the present application.
[0060] The furnace transfer trolley of the present application comprises a first moving mechanism 1 and a second moving mechanism 2, which are used to ensure the safe transfer and precise positioning of molten iron. The first moving mechanism 1 is controlled by a first driving motor 103, which drives the first running wheel 101 through a first coupling 104 and a first transmission shaft 105, so that the trolley moves longitudinally along the set track. The guide wheel group 107 is close to both sides of the track, which can effectively prevent the trolley from running off during movement. The positioning laser sensor 106 provides real-time feedback on the specific position of the trolley on the track to ensure that the trolley accurately reaches the predetermined position.
[0061] A second moving mechanism 2 is stacked on the first moving mechanism 1 of the trolley. The second moving mechanism 2 is provided with a gear transmission mechanism 205 controlled by a second drive motor 201, which drives the entire layer to perform precise horizontal movement through a rack. This design allows the ladle 4 to be adjusted laterally when necessary to match the position of other equipment or storage facilities above or beside it. When the trolley reaches the specified position, the second drive motor 201 of the second moving mechanism 2 is started, and the gear is driven to rotate through the second transmission shaft 206, so that the gear engages with the rack, driving the structural platform 203 and the roller transmission mechanism 3 thereon to translate in the y direction. The positioning displacement sensor 204 is triggered when the second moving mechanism 2 reaches the specified position, and the drive motor is instructed to stop running, thereby avoiding excessive movement.
[0062] The molten iron ladle 4 is placed on the roller transmission mechanism 3, and the third driving motor 306 controls the rotation of the roller 301 through the sprocket 303 and the chain 304. The molten iron ladle 4 can move forward or backward to the required position. The molten iron ladle positioning sensor 305 and the weighing sensor 307 respectively provide real-time data of the position and load of the molten iron ladle 4 to monitor and adjust the quality and position of the molten iron during the transportation process, ensuring that the molten iron ladle 4 is correctly in place and safely loaded with molten iron and loaded with the required weight of molten iron.
[0063] After the ladle 4 receives the molten iron, it returns to its original position, the ladle heat preservation and dust removal mechanism of the trolley starts to operate, and the elevator 505 starts to control the cover 501 located above the ladle 4, and the cover 501 is adjusted in height and angle through the lifting shaft 506. The ladle heat preservation and dust removal mechanism includes an initial state and a working state. In the initial state, the cover 501 covers the opening of the ladle 4; when the molten iron needs to be received, the elevator 505 is started, the cover 501 rises upward and moves away from the top of the opening of the ladle 4 as the lifting shaft 506 rotates, and the roller 301 rotates to move the ladle 4 forward; after the molten iron is received, the roller 301 rotates to return the ladle 4 to its original position, and the cover 501 covers the opening of the ladle 4 again, and the dust is sucked into the connecting pipe 502 and enters the dust collector 504 through the telescopic pipe 503 connected to the connecting pipe 502, thereby reducing air pollution in the working environment.
[0064] After the ladle 4 receives the molten iron and returns to its original position, the trolley restarts and moves to the docking position of the next process. If the ladle 4 needs to be transferred, the second moving mechanism 2 and the roller transmission mechanism 3 can be started again to drive the ladle 4 to move to a new position on the roller 301.
[0065] Through the above structural design and functional configuration, the furnace transfer trolley of the present application not only improves the efficiency and safety of the molten iron treatment process, but also significantly improves the stability and reliability of the operation through its high degree of automation and precise control. This design is suitable for changing industrial production environments, especially in steel production lines that require precise handling and positioning of high-temperature liquid metal.
[0066] It should be noted that in the application documents of this patent, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one" do not exclude the existence of other identical elements in the process, method, article or device including the elements. In the application documents of this patent, if it is mentioned that an action is performed according to an element, it means that the action is performed at least according to the element, which includes two situations: performing the action only according to the element, and performing the action according to the element and other elements. Expressions such as multiple, multiple, and multiple include 2, 2 times, 2 kinds, and more than 2, more than 2 times, and more than 2 kinds.
[0067] All documents mentioned in this application are considered to be included in the disclosure of this application as a whole, so that they can be used as the basis for modification when necessary. In addition, it should be understood that after reading the above disclosure of this application, those skilled in the art can make various changes or modifications to this application, and these equivalent forms also fall within the scope of protection claimed in this application.
Claims
1. A furnace front transfer trolley for receiving molten iron, characterized in that: include: A first moving mechanism (1), a second moving mechanism (2), a roller transmission mechanism (3) and a molten iron ladle (4); The first moving mechanism (1) is arranged at the bottom of the furnace front transfer trolley, and the first moving mechanism (1) is configured to move the furnace front transfer trolley in the x direction; The second moving mechanism (2) is arranged above the first moving mechanism (1), and the roller transmission mechanism (3) is arranged above the second moving mechanism (2). The second moving mechanism (2) is configured to translate in the y direction and drive the roller transmission mechanism (3) to translate in the y direction. The molten iron ladle (4) is placed on the roller transmission mechanism (3), and the roller transmission mechanism (3) is configured to drive the roller to rotate so that the molten iron ladle (4) moves forward or backward on the roller transmission mechanism (3).
2. The furnace front transfer trolley for receiving molten iron according to claim 1, characterized in that: The first moving mechanism (1) comprises: a plurality of first running wheels (101), a first bearing seat (102), a first driving motor (103), a first coupling (104), a first transmission shaft (105), a positioning laser sensor (106) and a guide wheel group (107); The first couplings (104) are respectively provided at both ends of the first transmission shaft (105), each of the first couplings (104) is connected to the first bearing seat (102), the first bearing seat (102) is connected to the first running wheel (101), and the first driving motor (103) is configured to drive the first transmission shaft (105) to rotate so as to drive the first running wheel (101) to roll forward or backward; The upper end of the first moving mechanism (1) is provided with the positioning laser sensor (106), and the positioning laser sensor (106) is configured to detect the distance moved by the furnace front transfer vehicle in the x direction; The guide wheel group (107) is provided on the front side wall and the rear side wall of the first moving mechanism (1), and the guide wheel group (107) is configured to enable the furnace front transfer trolley to move along a track route.
3. The furnace front transfer trolley for receiving molten iron according to claim 1, characterized in that: The second moving mechanism (2) comprises: a second driving motor (201), a second walking wheel (202), a structural platform (203), a positioning displacement sensor (204), a gear transmission mechanism (205) and a second transmission shaft (206); The second drive motor (201) is configured to drive the second transmission shaft (206) to rotate and drive the gear transmission mechanism (205) to operate so that the second walking wheel (202) moves and supports the structural platform (203) to translate in the y direction, wherein the gear transmission mechanism (205) includes a gear and a rack, and the positioning displacement sensor (204) is configured to be triggered when the second moving mechanism (2) moves to a specified position and send an electrical signal to stop the second drive motor (201).
4. The furnace front transfer trolley for receiving molten iron according to claim 1, characterized in that: The roller transmission mechanism (3) comprises: a plurality of rollers (301), a roller bearing seat (302), a sprocket (303), a chain (304), a ladle positioning sensor (305), a third drive motor (306) and a weighing sensor (307); The plurality of rollers (301) are arranged in parallel, both ends of the rollers (301) are connected to the roller bearing seats (302), the third drive motor (306) is configured to drive the sprocket (303) to rotate and drive all the rollers (301) to rotate through the chain (304), and the rollers (301) are configured to support and transfer the ladle (4) in the y direction; The ladle positioning sensor (305) is configured to position the ladle (4); The weighing sensor (307) is arranged at the bottom of the roller transmission mechanism (3), and the weighing sensor (307) is configured to obtain and feed back a real-time weight electrical signal of the molten iron in the ladle (4).
5. The furnace front transfer trolley for receiving molten iron according to claim 1, characterized in that: It also includes a ladle heat preservation and dust removal mechanism, which includes: a ladle cover (501), a connecting pipe (502), a telescopic pipe (503), a dust collector (504), a lift (505), a lifting shaft (506) and a ladle cover positioning sensor (507); The shape of the ladle cover (501) matches the opening shape of the molten iron ladle (4); the ladle cover (501) covers the top of the molten iron ladle (4); the first end of the connecting pipe (502) is connected to the ladle cover (501); the ladle cover (501) is provided with an opening for communicating with the inner cavity of the connecting pipe (502); the second end of the connecting pipe (502) is connected to the pipe wall of the telescopic pipe (503); the first end of the telescopic pipe (503) is connected to the dust collector (504); the inner cavities of the connecting pipe (502), the telescopic pipe (503) and the dust collector (504) are in communication; the dust collector (504) is configured to collect dust from the molten iron ladle (4) through the connecting pipe (502) and the telescopic pipe (503); The second end of the telescopic pipe (503) is connected to the lifting shaft (506), and the lift (505) is configured to adjust the height and rotation angle of the bag cover (501) by controlling the lifting and rotation of the lifting shaft (506); The package cover positioning sensor (507) is configured to detect the position of the package cover (501) and send an electrical signal.
6. The furnace front transfer trolley for receiving molten iron according to claim 1, characterized in that: It also includes a baffle mechanism, which includes: a baffle (601), a baffle drive motor (602), a baffle transmission shaft (603) and a baffle positioning sensor (604); The baffle (601) is arranged on the front side wall and / or the rear side wall of the roller transmission mechanism (3), and the baffle (601) is configured to prevent the molten iron ladle (4) from falling off the roller transmission mechanism (3); The baffle drive motor (602) is provided at one end of the baffle drive shaft (603), the center of the baffle drive shaft (603) is also connected to the baffle (601), and the baffle drive motor (602) is configured to drive the baffle drive shaft (603) to rotate so that the baffle (601) moves to a position to block the iron ladle (4) from falling, or to drive the baffle drive shaft (603) to rotate so that the baffle (601) returns to an initial position; The baffle positioning sensor (604) is configured to detect the position of the baffle (601) and emit an electrical signal.
7. The furnace front transfer trolley for receiving molten iron according to claim 2, characterized in that: Also included is an anti-dump bracket (108); The anti-dumping bracket (108) is arranged on the front side wall and the rear side wall of the first moving mechanism (1), and the lower end of the anti-dumping bracket (108) exceeds the lower surface of the first moving mechanism (1). The anti-dumping bracket (108) is configured to prevent the furnace transfer trolley from tipping over.
8. The furnace front transfer trolley for receiving molten iron according to claim 3, characterized in that: It also includes a drag chain (207), wherein the drag chain (207) is provided with a shell to accommodate the cables of the second moving mechanism (2) and to restrain and fix the cables in the drag chain (207), and the drag chain (207) is configured to roll with the displacement of the second moving mechanism (2), and the drag chain (207) is used to prevent multiple cables from being entangled or rubbed when the second moving mechanism (2) is displaced.
9. The furnace front transfer trolley for receiving molten iron according to claim 5, characterized in that: The second moving mechanism (2) comprises an initial state, in which the ladle cover (501) covers the opening of the molten iron ladle (4).
10. The furnace front transfer trolley for receiving molten iron according to claim 5, characterized in that: The second moving mechanism (2) includes a working state, in which the second moving mechanism (2) moves on the x-axis and gradually extends from the upper surface of the first moving mechanism (1), while the roller transmission mechanism (3) causes the ladle (4) to move forward on the x-axis, and the elevator (505) and the lifting shaft (506) are configured to lift the ladle cover (501) upward and rotate it away from the top of the opening of the ladle (4).