Smoke guiding device for smoke pipe welding
By designing a smoke lead device for flue pipe welding, the smoke lead cylinder and the pumping assembly are used to drain the flue gas, the impact of flue gas overflow on maintenance workers is solved, and the quality of rewelding and health and safety are improved.
Patent Information
- Application Number
- CN202420836367.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-22
AI Technical Summary
During the flue pipe rewelding process, flue gas overflow affects the health and safety of maintenance workers and the working environment, resulting in unstable welding quality.
A smoke-induced device for welding smoke pipes is designed, including a smoke-induced tube, a fixing fixture, a pumping assembly and a wire. The smoke-induced tube is drained through the smoke-induced tube. The pumping assembly uses a micro motor to drive the fan blade to rotate to form a negative pressure to realize the drainage of smoke.
It effectively avoids the stimulation of flue gas on maintenance workers, ensures the good working environment, improves the quality of welding, and ensures the health and safety of maintenance workers.
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Figure CN222608465U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of smoke pipe maintenance, and in particular to a smoke induction device for smoke pipe welding. Background Art
[0002] During the smelting process, due to factors such as thermal expansion and contraction, chemical corrosion, etc., the flue gas pipeline (also called the smoke pipe) often leaks, causing pollution to the production environment of the factory area and affecting the health and safety of the workers. When the smoke pipe leaks, the workers have to perform repair welding on the leaking point in the leaking smoke environment. Since the smoke will continue to overflow during the welding process, it is not only easy to cause damage to the health of the maintenance workers, but also because of the irritation of the smoke, it is difficult to concentrate when working in the smoke environment, which is easy to affect the quality of the smoke pipe repair. Utility Model Content
[0003] In order to solve or partially solve the problems existing in the related technology, the present application provides a smoke entrainment device for smoke pipe welding, which can drain the smoke when repairing the leaking point of the smoke pipe, avoid the smoke from affecting the maintenance workers, and ensure the health and safety of the maintenance workers.
[0004] The present application provides a smoke entrainment device for smoke pipe welding, comprising a smoke entrainment tube, a fixing clamp, an exhaust assembly, and an iron wire. One end of the smoke entrainment tube is connected to a sealing nut via a fixing clamp, and the sealing nut is fixed to a smoke leakage location of the smoke pipe via an iron wire. The other end of the smoke entrainment tube is equipped with an exhaust assembly for exhausting smoke via a fixing clamp.
[0005] Optionally, in some embodiments, the smoke duct is formed by rolling iron sheets.
[0006] Optionally, in some embodiments, a plurality of groups of binding belts are provided on the outer wall of the smoke duct to improve the airtightness of the smoke duct.
[0007] Optionally, in some embodiments, the fixing clamp includes an arc-shaped spring piece, an adjusting bolt, and an adjusting nut. The two arc-shaped spring pieces are symmetrically arranged and connected by an adjusting bolt. The adjusting bolt is also threadedly connected to an adjusting nut, and the distance between the two arc-shaped spring pieces can be adjusted by the adjusting nut.
[0008] Optionally, in some embodiments, the exhaust assembly includes an outer frame, a bracket, a micro motor, and fan blades. The outer frame is installed at the end of the smoke duct via a fixing clamp, the micro motor is fixedly installed in the outer frame via the bracket, and the fan blades are fixedly connected to the output shaft of the micro motor.
[0009] The technical solution provided by this application may have the following beneficial effects:
[0010] The present application can drain the smoke at the leaking point of the smoke pipe through the smoke duct, thereby ensuring that the maintenance workers are in a good working environment when repairing the welding, avoiding the smoke from irritating the maintenance workers, ensuring the stability of the maintenance workers' working state, thereby ensuring the quality of the repair welding, and at the same time, preventing the maintenance workers from being in a delayed environment for a long time, ensuring their health and safety.
[0011] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of exemplary embodiments of the present application in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present application.
[0013] Figure 1 It is a schematic diagram of the overall structure of this application;
[0014] Figure 2 It is a partial structural cross-sectional view of the present application;
[0015] Figure 3 It is a schematic diagram of the fixing fixture structure of the present application;
[0016] Figure 4 This is a schematic diagram of the structure after the application is completed.
[0017] Reference numerals:
[0018] 1-smoke duct, 2-fixing fixture, 21-arc spring piece, 22-adjusting bolt, 23-adjusting nut, 3-exhaust assembly, 31-outer frame, 32-bracket, 33-micro motor, 34-fan blade, 4-binding belt, 5-iron wire, 6-sealing nut, 7-sealing bolt, 8-smoke pipe. DETAILED DESCRIPTION
[0019] The embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although the embodiments of the present application are shown in the accompanying drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present application more thorough and complete, and to fully convey the scope of the present application to those skilled in the art.
[0020] It should be understood that although the terms "first", "second", "third", etc. may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of this application, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0021] In the description of the present application, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0022] Unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0023] At present, the specific process of repairing the smoke pipe 8 is as follows: after finding the leak point, select a suitable plugging nut 6 according to the size of the leak point, align the threaded hole of the plugging nut 6 with the leak point, and weld the plugging nut 6 to the smoke pipe 8. Full welding is used to prevent smoke from leaking from the welding gap. After the welding of the plugging nut 6 is completed, the corresponding plugging bolt 7 is installed through the thread, and then the connection between the plugging nut 6 and the plugging bolt 7 is sealed by full welding to complete the repair operation.
[0024] See also Figure 1 The smoke entraining device for smoke pipe welding includes a smoke entraining tube 1, a fixing fixture 2, an exhaust assembly 3, and an iron wire 5. The smoke entraining tube 1 is made of rolled iron sheets. After the iron sheets are rolled into a cylindrical shape, they are fixed with a binding belt 4. Since the iron sheets rebound after being rolled, the binding belt 4 can be adjusted to different diameters to limit the rebound of the iron sheets, thereby achieving adjustment of the diameter of the smoke entraining tube 1, which is convenient for entraining smoke from leakage points of smoke pipes 8 of different sizes.
[0025] A blocking nut 6 is placed at the port at one end of the smoke duct 1, and the smoke duct 1 and the blocking nut 6 are fixedly connected by a fixing clamp 2. When connecting, please note that sufficient margin of the blocking nut 6 is required to facilitate welding and avoid affecting the smoke duct 1 during welding. After the blocking nut 6 is fixed, align the blocking nut 6 with the leakage point on the smoke pipe 8, and use the iron wire 5 to tie the fixing clamp 2 to the smoke pipe 8, so as to fix the blocking nut 6 and facilitate subsequent welding operations.
[0026] See also Figure 2 At the other end of the smoke duct 1, an exhaust assembly 3 is fixed by a fixing fixture 2, comprising an outer frame 31, a bracket 32, a micro motor 33, and a fan blade 34. The outer frame 31 is fixedly installed at the end of the smoke duct 1 by the fixing fixture 2, and a micro motor 33 is fixedly installed in the outer frame 31 by the bracket 32. The fan blade 34 is fixedly connected to the output shaft of the micro motor 33. When smoke is drawn in, the micro motor 33 is started to drive the fan blade 34 to rotate, so that negative pressure is formed in the smoke duct 1, thereby draining the smoke.
[0027] See also Figure 3 The fixing fixture 2 includes an arc-shaped spring piece 21, an adjusting bolt 22, and an adjusting nut 23. The two arc-shaped spring pieces 21 are symmetrically arranged and connected by the adjusting bolt 22. The smoke duct 1 passes through the two arc-shaped spring pieces 21. The adjusting nut 3 is also threadedly connected to the adjusting bolt 22. The distance between the two arc-shaped spring pieces 21 can be adjusted by rotating the adjusting nut 23, thereby pressing the smoke duct 1 to fix it.
[0028] Specific working process:
[0029] After the device is assembled, the plugging nut 6 is aligned with the leaking point of the smoke pipe 8, and the device is fixed with the wire 5. The micro motor 33 is started to drive the fan blades 34 to rotate, thereby draining the smoke. The maintenance personnel weld and fix the plugging nut 6, and then install the plugging bolt 7 into the plugging nut 6. Finally, the joint between the plugging nut 6 and the plugging bolt 7 is welded and sealed to complete the repair welding operation.
[0030] Finally, it should be noted that, in this article, relationships such as first and second, etc. are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms include, include or any other variations are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0031] The embodiments of the present application have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The selection of terms used herein is intended to best explain the principles of the embodiments, practical applications, or improvements to the technology in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein.
Claims
1. A smoke induction device for smoke pipe welding, characterized in that: The smoke entraining device for smoke pipe welding comprises a smoke entraining tube (1), a fixing fixture (2), an exhaust assembly (3), and an iron wire (5); one end of the smoke entraining tube (1) is connected to a sealing nut (6) via the fixing fixture (2); the sealing nut (6) is fixed to a smoke leaking portion of a smoke pipe (8) via the iron wire (5); and the other end of the smoke entraining tube (1) is provided with an exhaust assembly (3) for exhausting smoke via the fixing fixture (2).
2. The smoke induction device for smoke pipe welding according to claim 1, characterized in that: The smoke duct (1) is formed by rolling and connecting iron sheets.
3. The smoke induction device for smoke pipe welding according to claim 2, characterized in that: A plurality of groups of binding belts (4) are arranged on the outer wall of the smoke exhaust pipe (1) to improve the airtightness of the smoke exhaust pipe (1).
4. The smoke induction device for smoke pipe welding according to claim 1, characterized in that: The fixing fixture (2) comprises an arc-shaped spring piece (21), an adjusting bolt (22), and an adjusting nut (23); the two arc-shaped spring pieces (21) are symmetrically arranged, and the two arc-shaped spring pieces (21) are connected via the adjusting bolt (22); the adjusting bolt (22) is also threadedly connected with the adjusting nut (23); and the distance between the two arc-shaped spring pieces (21) can be adjusted via the adjusting nut (23).
5. The smoke induction device for smoke pipe welding according to claim 1, characterized in that: The exhaust assembly (3) comprises an outer frame (31), a bracket (32), a micro motor (33), and a fan blade (34); the outer frame (31) is mounted on the end of the smoke duct (1) via a fixing fixture (2); the micro motor (33) is fixedly mounted in the outer frame (31) via the bracket (32); and the fan blade (34) is fixedly connected to the output shaft of the micro motor (33).
Citation Information
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