Scrap sweeping device of permanent magnet type chip removal machine

By designing a permanent magnet chip removal machine chip sweeping device, the drive mechanism drives the scraper plate to rotate, the automatic sweep of fine chips is achieved, solving the problem that the fine chips cannot be effectively eliminated in the prior art, and improving the stability and convenience of the device.

CN222608891UActive Publication Date: 2025-03-14YANTAI DEV ZONE BOSEN TECH DEV CO LTD
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Patent Information

Application Number
CN202420882356.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-03-14
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

Existing permanent magnet chip removal machines are difficult to effectively and automatically eliminate small and light-weight chips.

Method used

A permanent magnet chip removal machine chip sweeping device is designed, including a frame, a conveyor belt, a cleaning drive shaft and a scraper plate. The drive mechanism drives the cleaning drive shaft to rotate, and the scraper plate rotates. The rotation direction of the scraper plate is opposite to the rotation direction of the conveyor belt, thereby achieving the purpose of sweeping out the chips on the conveyor belt.

Benefits of technology

Automatic sweep of fine chips is achieved, solving the problem that traditional permanent magnet chip expellers cannot effectively eliminate fine chips, and the stability and convenience of the device are improved through the connection of pressure plates and screws.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a permanent magnet type chip removal machine chip sweeping device, which belongs to the technical field of mechanical structures, and comprises a rack and a conveyor belt arranged on the rack, the rack is rotatably provided with a sweeping driving shaft and a driving mechanism used for driving the sweeping driving shaft to rotate, the sweeping driving shaft is connected with a chip scraping plate, and the chip scraping plate is connected with the conveyor belt. The scrap scraping plate is arranged in the axial direction of the sweeping driving shaft in an extending mode and located above the conveying belt, and the rotating direction of the scrap scraping plate is opposite to that of the conveying belt. The sweeping driving shaft can be driven to rotate through the driving mechanism, the sweeping driving shaft rotates to drive the chip scraping plate to rotate, the rotating direction of the chip scraping plate is opposite to that of the conveying belt, and the purpose that the chip scraping plate sweeps out cuttings on the conveying belt is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical structures, in particular to a chip sweeping device of a permanent magnet chip conveyor. Background Art

[0002] Permanent magnetic chip conveyors are widely used in the field of iron chip conveying in CNC machine tools, modular machine tools, machining centers, gear processing machine tools, drilling, milling, boring, twisting, pulling and other mechanical processing equipment and automatic lines and assembly lines. With the development of the mechanical processing industry, the processing accuracy of machined parts has gradually increased, making the machine tool chips gradually smaller. After the traditional permanent magnetic chip conveyor conveys the chips to the chip outlet, the chips are separated from the conveying panel by their own weight. However, the current chips tend to be smaller and lighter, resulting in the chips being able to be conveyed but unable to be automatically removed. Utility Model Content

[0003] The utility model aims at the deficiencies in the prior art and provides a chip sweeping device for a permanent magnetic chip conveyor.

[0004] The technical solution of the utility model to solve the above technical problems is as follows:

[0005] A chip sweeping device of a permanent magnet chip conveyor comprises a frame and a conveyor belt arranged on the frame, the frame is rotatably provided with a cleaning drive shaft, the frame is provided with a driving mechanism for driving the cleaning drive shaft to rotate, the cleaning drive shaft is connected with a scraper plate, the scraper plate is extended along the axial direction of the cleaning drive shaft, the scraper plate is located above the conveyor belt, and the bottom end of the scraper plate contacts the upper end surface of the conveyor belt, and the rotation direction of the scraper plate is opposite to the rotation direction of the conveyor belt.

[0006] The technical effect of adopting the above technical scheme is: the cleaning drive shaft can be driven to rotate through the driving mechanism, and the rotation of the cleaning drive shaft drives the scraper plate to rotate, and the rotation direction of the scraper plate is opposite to the rotation direction of the conveyor belt, so that the scraper plate can sweep out the chips on the conveyor belt.

[0007] Furthermore, the cleaning drive shaft is connected with a pressure plate, and the scraper plate is located between the pressure plate and the cleaning drive shaft.

[0008] The technical effect of adopting the above technical solution is: the setting of the pressure plate can improve the firmness of the connection between the scraper plate and the cleaning drive shaft, as well as the connection stability of the scraper plate, and can also increase the service life of the scraper plate.

[0009] Furthermore, the cleaning drive shaft, the scraper plate and the pressure plate are connected by screws.

[0010] The technical effect of adopting the above technical solution is that the convenience during disassembly or maintenance can be improved by using screws.

[0011] Furthermore, the driving mechanism includes a reducer, the output shaft of the reducer is coaxially connected to the first driving sprocket, the cleaning drive shaft is coaxially fixedly connected to the cleaning transmission sprocket, the frame is connected to the tensioning sprocket via a tensioning shaft, the tensioning sprocket and the cleaning transmission sprocket are at different heights, the tensioning sprocket is meshed with the first driving sprocket and connected to the first transmission chain, the cleaning transmission sprocket is meshed with the outer side of the first transmission chain, so that the rotation direction of the cleaning transmission sprocket is opposite to the first driving sprocket; a second driving sprocket is coaxially connected to the output shaft of the reducer, the frame is provided with a driven sprocket for driving the conveyor belt to rotate, the second driving sprocket is meshed with the driven sprocket and connected to the second transmission chain, and the rotation directions of the first transmission chain and the second transmission chain are the same.

[0012] The technical effect of adopting the above technical scheme is: the start-up of the reducer can drive the second active sprocket to rotate, the rotation of the second active sprocket engages with the second transmission chain to drive the second transmission chain to rotate, and then drives the driven sprocket to rotate, so as to achieve the purpose of driving the conveyor belt to rotate; when the reducer is started, it can also drive the first active sprocket to rotate, the first active sprocket rotates and engages with the first transmission chain, drives the first transmission chain to rotate, and then drives the tensioning sprocket to rotate, when the first transmission chain rotates, it can drive the cleaning transmission sprocket to rotate, and the rotation of the cleaning transmission sprocket drives the cleaning drive shaft to rotate, and then drives the scraper plate to rotate, the rotation direction of the scraper plate is opposite to the rotation direction of the tensioning sprocket, so as to achieve the purpose of sweeping chips from the conveyor belt.

[0013] Furthermore, the frame is provided with an adjustment slot which is inclined and is in the shape of an elongated strip, and the tensioning shaft is installed in the adjustment slot.

[0014] The technical effect of adopting the above technical solution is that the setting of the adjustment groove can adjust the position of the tensioning shaft, and then adjust the position of the tensioning sprocket, so as to adjust the tensioning force of the first transmission chain.

[0015] Furthermore, the adjustment groove is a waist-shaped groove.

[0016] The technical effect of adopting the above technical solution is that the setting of the waist-shaped groove can make the tensioning shaft fit more closely with the groove wall of the adjustment groove, thereby improving the fit and stability of the installation.

[0017] Furthermore, the frame is provided with a chain box, and the driving mechanism is located in the chain box.

[0018] The technical effect of adopting the above technical solution is that the chain box can protect the driving mechanism.

[0019] Furthermore, a protective cover is provided above the conveying end of the conveyor belt.

[0020] The technical effect of adopting the above technical solution is that when the scraper plate sweeps the chips on the conveyor belt, the setting of the protective cover can prevent the chips from splashing, so that the chips are more concentrated when being swept out. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;

[0022] Figure 2 The overall structure of the embodiment of the utility model is shown in FIG. Figure 2 ;

[0023] Figure 3 It is a cross-sectional view of the overall structure of an embodiment of the utility model;

[0024] Figure 4 It is a cross-sectional view along the AA direction;

[0025] Figure 5 It is a cross-sectional view along the DD direction;

[0026] Figure 6 This is a schematic diagram showing the structure of the pressing plate and the scraper plate in an embodiment of the utility model;

[0027] Figure 7 This is a schematic diagram showing the structure of the pressure plate, scraper plate and cleaning drive shaft in the embodiment of the utility model;

[0028] Figure 8 This is a structural schematic diagram highlighting the tensioning shaft and the tensioning bearing in an embodiment of the utility model.

[0029] Explanation of the accompanying drawings: 1. frame; 2. conveyor belt; 3. protective cover; 4. chain box; 5. reducer; 6. first driving sprocket; 7. first transmission chain; 8. tensioning sprocket; 9. tensioning shaft; 10. tensioning bearing; 11. second driving sprocket; 12. driven sprocket; 13. second transmission chain; 14. cleaning drive sprocket; 15. cleaning drive shaft; 16. scraper plate; 17. pressure plate; 18. cleaning drive bearing; 19. adjustment groove. DETAILED DESCRIPTION

[0030] The principles and features of the present invention are described below in conjunction with all the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0031] The utility model embodiment discloses a chip sweeping device of a permanent magnet chip conveyor.

[0032] Reference Figure 1-Figure 8 A permanent magnetic chip removal device comprises a frame 1 and a conveyor belt 2 arranged on the frame 1, and a protective cover 3 is arranged at the conveying end (chip outlet) of the conveyor belt 2. Figure 1 and Figure 3 As shown, the protective cover 3 covers the chip outlet, which can prevent chips from splashing, so that the chips can be swept out from the chip outlet in a concentrated manner. The frame 1 is rotatably provided with a cleaning drive shaft 15, and the frame 1 is provided with a driving mechanism for driving the cleaning drive shaft 15 to rotate. The driving mechanism serves as a power mechanism of the cleaning drive shaft 15 and also has the function of driving the conveyor belt 2 to rotate, that is, it also serves as a power mechanism of the conveyor belt 2.

[0033] Reference Figure 6-Figure 8 A cleaning drive bearing 18 is provided at the end of the cleaning drive shaft 15, and a scraper plate 16 is connected to the outer wall of the cleaning drive shaft 15. The scraper plate 16 is extended along the axial direction of the cleaning drive shaft 15, and the scraper plate 16 is located above the conveyor belt 2, and the bottom end of the scraper plate 16 contacts the conveyor belt 2. The rotation direction of the cleaning drive shaft 15 is opposite to the rotation direction of the conveyor belt 2, so that the rotation direction of the scraper plate 16 is opposite to the rotation direction of the conveyor belt 2 to ensure that the chips on the conveyor belt 2 can be swept out. The scraper plate 16 and the cleaning drive shaft 15 are both located in the protective cover 3. When the scraper plate 16 sweeps out the chips on the conveyor belt 2, the setting of the protective cover 3 can prevent the chips from splashing.

[0034] The cleaning drive shaft 15 is connected with a pressing plate 17, which is extended along the length direction of the cleaning drive shaft 15, and the width of the pressing plate 17 is smaller than the width of the scraper plate 16. The scraper plate 16 is located between the pressing plate 17 and the cleaning drive shaft 15. The arrangement of the pressing plate 17 can increase the strength of the connection between the scraper plate 16 and the cleaning drive shaft 15, further increase the strength of the scraper plate 16, and improve the service life of the scraper plate 16. Furthermore, the cleaning drive shaft 15, the scraper plate 16 and the pressing plate 17 are connected by screws, which can facilitate the removal and replacement of the scraper plate 16, thereby improving convenience.

[0035] Reference Figure 1 and Figure 4 The driving mechanism includes a reducer 5, which is installed above the frame 1. The output shaft of the reducer 5 is coaxially connected with the second driving sprocket 11. The frame 1 is provided with a driven sprocket 12 for driving the conveyor belt 2 to rotate. The second driving sprocket 11 is meshed with the driven sprocket 12 and is connected with a second transmission chain 13. The reducer 5 is started to drive the second driving sprocket 11 to rotate. The second driving sprocket 11 rotates so that the second driving sprocket 11 is meshed with the second transmission chain 13, thereby driving the second transmission chain 13 to rotate, and then driving the driven sprocket 12 to rotate, thereby achieving the purpose of driving the conveyor belt 2 to rotate.

[0036] The driving mechanism also includes a first driving sprocket 6 coaxially connected to the output shaft of the reducer 5, the frame 1 is provided with a tensioning sprocket 8, the tensioning sprocket 8 is connected to the frame 1 through a tensioning shaft 9, the tensioning shaft 9 is provided with a tensioning bearing 10, the tensioning sprocket 8 is rotatably connected to the frame 1, the first driving sprocket 6 and the tensioning sprocket 8 are meshedly connected with a first transmission chain 7, and the cleaning drive shaft 15 is coaxially connected with a cleaning drive sprocket 14. In this embodiment, the cleaning drive sprocket 14 is located at the lower left of the first transmission chain 7, and the cleaning drive sprocket 14 is not at the same height as the tensioning sprocket 8. Figure 4 As shown, when the first transmission chain 7 rotates, the cleaning transmission sprocket 14 rotates under the rotation of the first transmission chain 7, and the rotation direction of the cleaning transmission sprocket 14 is opposite to that of the tensioning sprocket 8.

[0037] In this embodiment, the reducer 5 rotates forward, the first driving sprocket 6, the first transmission chain 7, the tensioning sprocket 8, the second driving sprocket 11, the second transmission chain 13 and the driven sprocket 12 all rotate forward, that is, the rotation direction is the same, while the cleaning transmission sprocket 14 rotates in the reverse direction. When the cleaning transmission sprocket 14 rotates, it drives the cleaning drive shaft 15 to rotate, and then drives the scraper plate 16 to rotate. The rotation direction of the scraper plate 16 is opposite to the conveying direction of the conveyor belt 2, so as to sweep the chips on the conveyor belt 2 off the conveyor belt 2.

[0038] Reference Figure 5-Figure 6 The frame 1 is provided with an adjustment slot 19, which is inclined upward and is in a long strip shape. The tensioning shaft 9 is installed in the adjustment slot 19 by bolts and nuts. The setting of the adjustment slot 19 can adjust the position of the tensioning shaft 9, and then adjust the position of the tensioning sprocket 8, so as to adjust the tensioning force of the first transmission chain 7.

[0039] The adjusting groove 19 is a waist-shaped groove. The setting of the waist-shaped groove can make the tensioning shaft 9 fit more closely with the groove wall of the adjusting groove 19, thereby improving the fit and stability of the installation.

[0040] Reference Figure 1 The frame 1 is provided with a chain box 4, and the driving mechanism is located in the chain box 4. The arrangement of the chain box 4 can protect the driving mechanism.

[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A chip sweeping device for a permanent magnetic chip conveyor, comprising a frame (1) and a conveyor belt (2) arranged on the frame (1), characterized in that: The frame (1) is rotatably provided with a cleaning drive shaft (15), the frame (1) is provided with a driving mechanism for driving the cleaning drive shaft (15) to rotate, the cleaning drive shaft (15) is connected with a scraper plate (16), the scraper plate (16) is extended along the axial direction of the cleaning drive shaft (15), the scraper plate (16) is located above the conveyor belt (2) and the bottom end of the scraper plate (16) is in contact with the upper end surface of the conveyor belt (2), and the rotation direction of the scraper plate (16) is opposite to the rotation direction of the conveyor belt (2).

2. A chip sweeping device for a permanent magnetic chip conveyor according to claim 1, characterized in that: The cleaning drive shaft (15) is connected to a pressure plate (17), and the scraper plate (16) is located between the pressure plate (17) and the cleaning drive shaft (15).

3. A chip sweeping device for a permanent magnetic chip conveyor according to claim 2, characterized in that: The cleaning drive shaft (15), the scraper plate (16) and the pressure plate (17) are connected by screws.

4. The chip sweeping device of a permanent magnetic chip conveyor according to claim 1, characterized in that: The driving mechanism comprises a reducer (5), the output shaft of the reducer (5) is coaxially connected to a first driving sprocket (6), the cleaning drive shaft (15) is coaxially fixedly connected to a cleaning transmission sprocket (14), the frame (1) is connected to a tensioning sprocket (8) via a tensioning shaft (9), the tensioning sprocket (8) and the cleaning transmission sprocket (14) are at different heights, the tensioning sprocket (8) is meshed with the first driving sprocket (6) and is connected to a first transmission chain (7), the cleaning transmission sprocket (14) is meshed with the first driving sprocket (6) and is meshed with the first driving chain (7). The cleaning drive sprocket (14) is engaged with the outer side of the first transmission chain (7), so that the rotation direction of the cleaning drive sprocket (14) is opposite to that of the first driving sprocket (6); the output shaft of the reducer (5) is coaxially connected with the second driving sprocket (11); the frame (1) is provided with a driven sprocket (12) for driving the conveyor belt (2) to rotate; the second driving sprocket (11) and the driven sprocket (12) are meshed and connected with the second transmission chain (13); the first transmission chain (7) and the second transmission chain (13) have the same rotation direction.

5. The chip sweeping device of a permanent magnetic chip conveyor according to claim 4, characterized in that: The frame (1) is provided with an adjustment slot (19) extending through it. The adjustment slot (19) is provided at an angle and is in the shape of an elongated strip. The tensioning shaft (9) is installed in the adjustment slot (19).

6. The chip sweeping device of a permanent magnetic chip conveyor according to claim 5, characterized in that: The adjusting groove (19) is a waist-shaped groove.

7. The chip sweeping device of a permanent magnetic chip conveyor according to claim 1, characterized in that: The frame (1) is provided with a chain box (4), and the driving mechanism is located inside the chain box (4).

8. The chip sweeping device of a permanent magnetic chip conveyor according to claim 1, characterized in that: A protective cover (3) is provided above the conveying end of the conveyor belt (2).