Device for removing burrs of round pipe
By designing a deburring device including a vertical plate, a lifting drive member, a rotating roller, a spiral pad, a grinding wheel and a negative pressure dust collection assembly, the problems of large energy consumption and lack of debris collection and propulsion in the prior art are solved, and an efficient, energy-saving and automated circular tube deburring process is achieved.
Patent Information
- Application Number
- CN202420833014.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The existing deburring device consumes a lot of energy when driving the circular tube to rotate and slide, lacks a collection structure for metal debris inside the circular tube, and is difficult to advance when the circular tube length is less than the width of the protective box.
A device including a vertical plate, a lifting drive member, a rotating roller, a spiral pad, a grinding wheel and a negative pressure dust collection assembly is designed. The grinding wheel is connected through a hollow shaft and a dust collection cover to realize the height adjustment of the grinding wheel. The rotating roller and a spiral pad synchronously drive the circular tube to rotate and propulsion, and the negative pressure dust collection assembly collects debris.
It realizes efficient grinding of circular tubes of different inner diameters, saves energy, automatically propagates the circular tubes, synchronously removes burrs from the inner and outer walls, and effectively collects debris through negative pressure dust collection components to avoid splashing.
Smart Images

Figure CN222608995U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal pipe processing, in particular to a device for removing burrs from round pipes. Background Art
[0002] During the production and processing of round tubes, their inner and outer walls need to be ground and polished to make their surfaces smooth. After drilling, burrs will appear on the inner and outer walls of the round tubes, which also need to be ground.
[0003] A Chinese patent with authorization announcement number CN213702056U discloses a stainless steel round tube deburring device, which can clamp and fix the stainless steel round tube, and at the same time rotate the stainless steel round tube, move the stainless steel round tube toward the deburring component to remove burrs inside the stainless steel round tube.
[0004] However, the device still has some shortcomings: the device drives the round tube to rotate and slide through two sets of structures, which consumes a lot of energy, and the device lacks a structure to collect the metal debris generated inside the round tube. At the same time, the round tube is pushed through the first protective box. If the length of the round tube itself is small, or even the length of the round tube is less than the width of the second protective box, the pushing of the round tube is very troublesome. Utility Model Content
[0005] The utility model aims to solve the problems existing in the background technology and propose a device for removing burrs from round tubes.
[0006] The technical solution of the utility model is a device for removing burrs from round tubes, comprising a vertical plate A, which is slidably connected to a movable plate, the movable plate is connected to a hollow shaft, one end of the hollow shaft away from the movable plate is connected to a grinding wheel A, and the hollow shaft is connected to a dust hood A, and the opening of the dust hood A faces the grinding wheel A.
[0007] The lifting driving member A is connected to the vertical plate A and drives the connected movable plate.
[0008] Vertical plate B, two rollers are arranged in parallel on the vertical plate B, the other end of the roller is rotatably connected with the vertical plate A, and the grinding wheel A is located above the center line of the two rollers, and the roller is provided with a spiral pad which is the same as the one for pushing the round tube.
[0009] The rotating driving member A is connected to the vertical plate B and drives the two rollers to rotate in the same direction at the same time.
[0010] The bracket connects the vertical plate A and the vertical plate B. The bracket is provided with a dust cover B which is slidably connected thereto. A grinding wheel B which is rotatably connected thereto is provided inside the opening of the dust cover B. A rotating driving member B which drives the grinding wheel B to rotate is provided on the dust cover B.
[0011] The lifting driving component B is connected with the bracket and drives the dust collecting hood B.
[0012] And a negative pressure dust collecting component, the input end of the negative pressure dust collecting component is connected to the hollow shaft and the dust collecting cover B, and the output end of the negative pressure dust collecting component is connected to the fan.
[0013] Preferably, the bottoms of the vertical boards A and B are connected to the same bottom board.
[0014] Preferably, the lifting drive member A comprises a hydraulic cylinder A, a cylinder barrel of the hydraulic cylinder A is connected to the vertical plate A, and a push rod of the hydraulic cylinder A is connected to the movable plate.
[0015] Preferably, the rotary driving member A comprises a motor A, and the output end of the motor A is connected to the roller shaft of the rotating roller.
[0016] Preferably, it also includes a transmission assembly, which includes gears and toothed belts. The two gears are respectively connected to the roller shafts of the corresponding side rollers, and the gears on both sides are connected through toothed belt transmission. The output end of motor A is connected to the roller shaft of one of the rollers.
[0017] Preferably, the lifting drive member B includes a hydraulic cylinder B, a cylinder barrel of the hydraulic cylinder B is connected to the bracket, and a push rod of the hydraulic cylinder B is connected to the shell of the dust collecting hood B.
[0018] Preferably, the rotating driving member B includes a motor B, which is connected to the shell of the dust collecting cover B and drives the connected grinding wheel B.
[0019] Preferably, the negative pressure dust collection assembly includes a dust box and a fan. A cavity is provided in the dust box, and a receiving box is slidably provided in the cavity. An air inlet and an air outlet connected to the interior of the dust box are provided on the top plate of the dust box, and a filter is provided in the air outlet, and both the air inlet and the air outlet are located above the inner side of the opening of the receiving box. The outside of the air inlet is connected to an air inlet pipe, and the air inlet pipe is connected to the hollow shaft and the dust hood B. The outside of the air outlet is connected to an exhaust pipe, and the other end of the exhaust pipe is connected to the air inlet end of the fan.
[0020] Preferably, the air inlet pipe is connected to the output end of the air distributor, and the two input ends of the air distributor are respectively connected to the connecting pipe A and the connecting pipe B. The other end of the connecting pipe A is connected to the hollow shaft, and the other end of the connecting pipe B is connected to the dust collecting hood B.
[0021] Compared with the prior art, the utility model has the following beneficial technical effects:
[0022] By setting a hollow shaft, the hollow shaft is connected to the dust cover A, and the hollow shaft is connected to the grinding wheel A, the height of the grinding wheel A is adjustable, when grinding the round tubes with different inner diameters, the grinding wheel A can be adjusted to abut against one side of the inner wall thereof, and by setting two synchronously rotating rollers in the same direction, spiral pads are set on the rollers, which can not only realize the rotation drive of the round tube, but also push the round tube to move automatically under the premise of grinding the round tube with the grinding wheel B, which is time-saving, efficient and energy-saving. At the same time, the utility model also sets a negative pressure dust collection component to collect the debris generated outside and inside the round tube during the grinding process to avoid metal debris splashing. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of the utility model;
[0024] Figure 2 This is a schematic diagram of the connection structure between the upper rotating roller and the transmission assembly of the utility model;
[0025] Figure 3 It is a schematic diagram of the connection structure between the connecting pipe A and the connecting pipe B and the dust collecting box;
[0026] Figure 4 It is a schematic diagram of the structure of the dust box.
[0027] Figure numerals: 1, bottom plate; 2, vertical plate A; 3, movable plate; 4, hydraulic cylinder A; 5, hollow shaft; 501, connecting pipe A; 6, dust hood A; 7, grinding wheel A; 8, vertical plate B; 801, feeding chute; 9, roller; 10, spiral pad; 11, motor A; 12, transmission assembly; 13, bracket; 14, dust hood B; 141, connecting pipe B; 15, hydraulic cylinder B; 16, grinding wheel B; 17, motor B; 18, dust box; 181, air inlet; 182, exhaust hole; 183, filter; 19, air inlet pipe; 20, air distributor; 21, exhaust pipe; 22, fan; 23, receiving box. DETAILED DESCRIPTION
[0028] Embodiment 1
[0029] like Figure 1-Figure 4As shown, the utility model proposes a device for removing burrs from round tubes, comprising a vertical plate A2, a lifting drive member A, a vertical plate B8, a rotating drive member A, a transmission assembly 12, a bracket 13, a lifting drive member B and a negative pressure dust collection assembly, wherein the vertical plate A2 is slidably connected to the movable plate 3, the movable plate 3 is connected to the hollow shaft 5, the end of the hollow shaft 5 away from the movable plate 3 is connected to the grinding wheel A7, and the hollow shaft 5 is connected to the dust collecting cover A6, and the opening of the dust collecting cover A6 faces the grinding wheel A7. The lifting drive member A is connected to the vertical plate A2 and drives the movable plate 3. The lifting drive member A includes but is not limited to a hydraulic cylinder A4, the cylinder barrel of the hydraulic cylinder A4 is connected to the vertical plate A2, and the push rod of the hydraulic cylinder A4 is connected to the movable plate 3. Two rollers 9 are arranged in parallel on the vertical plate B8, and a feeding trough 801 is arranged on the vertical plate B8 to realize the feeding and discharging of round tubes through the feeding trough 801. The other end of the roller 9 is rotatably connected to the vertical plate A2, and the grinding wheel A7 is located above the midline of the two rollers 9. The roller 9 is provided with a spiral pad 10 which is the same as the one for pushing the round tube. The bottoms of the vertical plate A2 and the vertical plate B8 are connected to the same bottom plate 1. The rotating drive member A is connected to the vertical plate B8 and drives the two rollers 9 to rotate in the same direction at the same time. The rotating drive member A includes but is not limited to the motor A11, and the output end of the motor A11 is connected to the roller shaft of the roller 9. The transmission assembly 12 includes gears and toothed belts, and the two gears are respectively connected to the roller shafts of the corresponding side rollers 9, and the gears on both sides are connected by toothed belt transmission, and the output end of the motor A11 is connected to the roller shaft of one of the rollers 9. The bracket 13 connects the vertical plate A2 and the vertical plate B8, and a dust cover B14 which is slidably connected to the bracket 13 is provided on the bracket 13, and a grinding wheel B16 which is rotatably connected to the inner side of the opening of the dust cover B14 is provided on the inner side of the opening of the dust cover B14, and a rotating drive member B which drives the grinding wheel B16 to rotate is provided on the dust cover B14. The rotating drive member B includes but is not limited to a motor B17, which is connected to the housing of the dust hood B14 and drives the grinding wheel B16. The lifting drive member B is connected to the bracket 13 and drives the dust hood B14. The lifting drive member B includes but is not limited to a hydraulic cylinder B15, the cylinder barrel of the hydraulic cylinder B15 is connected to the bracket 13, and the push rod of the hydraulic cylinder B15 is connected to the housing of the dust hood B14. The input end of the negative pressure dust collection component is connected to the hollow shaft and the dust hood B14, and the output end of the negative pressure dust collection component is connected to the fan 22. The negative pressure dust collection component includes a dust box 18 and a fan 22. A cavity is set in the dust box 18, and a material receiving box 23 is slidably set in the cavity. An air inlet 181 and an exhaust hole 182 connected to the interior of the dust box 18 are set on the top plate of the dust box 18, and a filter screen 183 is set in the exhaust hole 182, and the air inlet 181 and the exhaust hole 182 are both located above the inner side of the opening of the material receiving box 23. The outside of the air inlet hole 181 is connected to the air inlet pipe 19, which is connected to the hollow shaft 5 and the dust collecting cover B14. The outside of the exhaust hole 182 is connected to the exhaust pipe 21, and the other end of the exhaust pipe 21 is connected to the air inlet end of the fan 22. The air inlet pipe 19 is connected to the output end of the air distributor 20, and the two input ends of the air distributor 20 are respectively connected to the connecting pipe A501 and the connecting pipe B141.The other end of the connecting pipe A501 is connected to the hollow shaft 5, and the other end of the connecting pipe B141 is connected to the dust collecting cover B14.
[0030] In this embodiment, the motor A11 and the fan 22 are started, and the round tube is placed on the two rollers 9 along one side of the feeding trough 801. At this time, the hydraulic cylinder A4 is started, and the hydraulic cylinder A4 controls the lifting and lowering of the movable plate 3 to adjust the height of the grinding wheel A7, so that it can be inserted into the inside of the round tube. The rollers 9 rotate synchronously in the same direction to drive the round tube to rotate. Since the spiral pad 10 is set on the rollers 9, the round tube is gradually moved toward the vertical plate A2 by the propulsion of the spiral pad 10 during the rotation process. When the round tube moves below the grinding wheel B16, the hydraulic cylinder B15 is started to press the grinding wheel B16 downward so that the grinding wheel B16 contacts the round tube, and at the same time, the grinding wheel A7 just extends into the round tube. At this time, the height of the movable plate 3 is adjusted so that the grinding wheel A7 is squeezed and contacted with the inner wall of the round tube. When the round tube moves and rotates, its inner wall is in friction contact with the grinding wheel A7 to remove the burrs on its inner wall, and the outer wall is in friction contact with the grinding wheel B16 to remove the burrs on its outer surface through the high-speed rotating grinding wheel B16. When the grinding wheel rubs against the round tube, debris will be generated. At this time, the fan 22 increases the wind force, and the air and debris near the opening of the dust hood A6 and the opening of the dust hood B14 enter the dust box 18 along the air inlet pipe 19 under the action of negative pressure. The debris is blocked by the filter 803 and retained in the receiving box 23, while the air is discharged by the fan 22. After grinding, the motor A11 drives the roller 9 to rotate in the opposite direction, and the round tube is discharged along the feeding trough 801 under the guidance of the spiral pad 10. Since the height of the grinding wheel A7 and the height of the grinding wheel B16 are both adjustable, this structure is suitable for round tubes of different sizes, and the internal and external deburring work is carried out simultaneously during grinding, which is time-saving and efficient.
[0031] Embodiment 2
[0032] Compared with the first embodiment, the utility model proposes a device for removing burrs from round tubes, which further includes a rotating driving member C. The rotating driving member C includes but is not limited to a motor C. The motor C is connected to the movable plate 3. Gears B are arranged at the output end of the motor C and the end of the hollow shaft 5. The two gears B are meshed and connected, and the connecting tube A501 is rotatably connected to the hollow shaft 5. When the motor C is in working state, it drives the hollow shaft 5 and the grinding wheel A7 to rotate in the opposite direction of the rotation of the round tube.
[0033] In this embodiment, the motor C drives the hollow shaft 5 and the grinding wheel A7 to rotate at high speed. The rotation direction of the grinding wheel A7 is opposite to the rotation direction of the round tube, which can further improve the grinding efficiency of the grinding wheel A7 on the inner wall of the round tube.
[0034] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A device for removing burrs from a round tube, characterized in that: include A vertical plate A (2), the vertical plate A (2) is slidably connected to the movable plate (3), the movable plate (3) is connected to a hollow shaft (5), one end of the hollow shaft (5) away from the movable plate (3) is connected to a grinding wheel A (7), and the hollow shaft (5) is connected to a dust collecting cover A (6), and the opening of the dust collecting cover A (6) faces the grinding wheel A (7); A lifting drive member A, the lifting drive member A is connected to the vertical plate A (2) and drives the connected movable plate (3); A vertical plate B (8), two rollers (9) are arranged in parallel on the vertical plate B (8), the other end of the roller (9) is rotatably connected to the vertical plate A (2), and the grinding wheel A (7) is located above the center line of the two rollers (9), and a spiral pad (10) similar to that for pushing the round tube is arranged on the roller (9); A rotating driving member A, which is connected to the vertical plate B (8) and drives the two rollers (9) to rotate in the same direction at the same time; A bracket (13), the bracket (13) is connected to the vertical plate A (2) and the vertical plate B (8), a dust collecting cover B (14) slidably connected to the bracket (13) is arranged on the bracket (13), a grinding wheel B (16) rotatably connected to the dust collecting cover B (14) is arranged on the inner side of the opening of the dust collecting cover B (14), and a rotating driving member B for driving the grinding wheel B (16) to rotate is arranged on the dust collecting cover B (14); A lifting drive member B, the lifting drive member B is connected to the bracket (13) and drives the dust collecting cover B (14); And a negative pressure dust collecting component, the input end of the negative pressure dust collecting component is connected to the hollow shaft and the dust collecting cover B (14), and the output end of the negative pressure dust collecting component is connected to the fan (22).
2. The device for removing burrs from a round tube according to claim 1, characterized in that: The bottoms of the vertical plate A (2) and the vertical plate B (8) are connected to the same bottom plate (1).
3. The device for removing burrs from a round tube according to claim 1, characterized in that: The lifting drive member A comprises a hydraulic cylinder A (4), a cylinder barrel of the hydraulic cylinder A (4) is connected to the vertical plate A (2), and a push rod of the hydraulic cylinder A (4) is connected to the movable plate (3).
4. The device for removing burrs from a round tube according to claim 1, characterized in that: The rotary drive member A comprises a motor A (11), the output end of the motor A (11) being connected to the roller shaft of the rotating roller (9).
5. The device for removing burrs from a round tube according to claim 4, characterized in that: It also includes a transmission assembly (12), which includes gears and toothed belts, the two gears are respectively connected to the roller shafts of the corresponding side rollers (9), the gears on both sides are connected through toothed belt transmission, and the output end of the motor A (11) is connected to the roller shaft of one of the rollers (9).
6. The device for removing burrs from a round tube according to claim 1, characterized in that: The lifting drive member B comprises a hydraulic cylinder B (15), a cylinder barrel of the hydraulic cylinder B (15) is connected to the bracket (13), and a push rod of the hydraulic cylinder B (15) is connected to the shell of the dust collecting cover B (14).
7. The device for removing burrs from a round tube according to claim 1, characterized in that: The rotary drive member B comprises a motor B (17), which is connected to the housing of the dust collecting cover B (14) and drives the grinding wheel B (16).
8. The device for removing burrs from a round tube according to claim 1, characterized in that: The negative pressure dust collecting assembly comprises a dust collecting box (18) and a fan (22); a cavity is arranged in the dust collecting box (18), and a material receiving box (23) is slidably arranged in the cavity; an air inlet (181) and an air outlet (182) which are in communication with the interior of the dust collecting box (18) are arranged on the top plate of the dust collecting box (18), a filter screen (183) is arranged in the air outlet (182), and both the air inlet (181) and the air outlet (182) are located above the inner side of the opening of the material receiving box (23); the outside of the air inlet (181) is in communication with an air inlet pipe (19), and the air inlet pipe (19) is in communication with a hollow shaft (5) and a dust collecting cover B (14); the outside of the air outlet (182) is in communication with an air outlet pipe (21), and the other end of the air outlet pipe (21) is in communication with an air inlet end of the fan (22).
9. The device for removing burrs from a round tube according to claim 8, characterized in that: The air inlet pipe (19) is connected to the output end of the air distributor (20), and the two input ends of the air distributor (20) are respectively connected to the connecting pipe A (501) and the connecting pipe B (141); the other end of the connecting pipe A (501) is connected to the hollow shaft (5), and the other end of the connecting pipe B (141) is connected to the dust collecting cover B (14).
Citation Information
Patent Citations
Deburring device for stainless steel round pipe
CN213702056U