Polishing device for surface machining of high-speed rail coupler

By designing clamping components and support components in the coupling grinding device, the problem of poor stability of clamping parts in the prior art is solved, and rapid clamping and efficient grinding of couplings are achieved, improving grinding effect and efficiency.

CN222609039UActive Publication Date: 2025-03-14SHANDONG DONGYI MACHINERY MFG
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Patent Information

Application Number
CN202420818979.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2025-03-14
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

The existing coupling grinding device lacks effective support components during rotation, resulting in poor stability and affecting the grinding effect.

Method used

A grinding device for surface processing of high-speed rail couplings is designed, and a clamping assembly and a support assembly are provided. The clamping assembly drives the screw to rotate through twisting, and quickly clamping and disassembling the coupling with the ball slider and the clamp. The support assembly supports the rotating disc through guide grooves and anti-loop disengagement supporting rods to ensure the rotational stability of the clamps.

Benefits of technology

By setting up clamping components and support components, the coupling is quickly clamped and disassembled, the grinding efficiency is improved, and the rotation stability of the clamping parts is improved through the support limit, and the grinding effect is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polishing device for surface processing of a high-speed rail coupler, which belongs to the technical field of coupler processing and comprises a workbench, one end of the workbench is fixedly connected with a pair of hydraulic cylinders, and a bottom plate is arranged on one side of the top surface of the workbench. A grinding machine is fixedly connected to the position, close to the other side, of the top face of the workbench, an adjusting motor is fixedly connected to the top face of the bottom plate, a rotating disc is fixedly connected to the output end of the adjusting motor, a clamping mechanism is arranged in the middle of one side of the rotating disc, and guide grooves are formed in the positions, close to the side edges, of the two sides of the rotating disc. According to the device, the shaft coupler can be quickly clamped and disassembled, so that the grinding efficiency of the shaft coupler is improved, the supporting assembly is arranged, the clamping piece in the rotating process is supported and limited, the rotating stability of the clamping piece is guaranteed, and the grinding effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of coupling processing, and more specifically to a grinding device for surface processing of a high-speed railway coupling. Background Art

[0002] A coupling is a device that connects two shafts or a shaft and a rotating part. The two shafts rotate together during the transmission of motion and power and do not disengage under normal circumstances. It is sometimes also used as a safety device to prevent the connected parts from being subjected to excessive loads and plays an overload protection role. It is often used between high-speed rail carriages. During the production process, the surface of the coupling needs to be polished and finished.

[0003] Based on the above, the inventors found that the existing grinding devices are generally provided with a rotating structure to rotate the linkage clamping parts, thereby achieving multi-angle grinding and improving the grinding efficiency. However, the rotating clamping parts lack effective supporting components and have poor stability. Therefore, in view of this, the existing structure is studied and improved, and a grinding device for surface processing of high-speed rail couplings is provided, in order to achieve a more practical purpose. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the problems existing in the prior art, the purpose of the utility model is to provide a grinding device for surface processing of high-speed railway couplings. The present invention provides a clamping assembly that can quickly clamp and disassemble the coupling, thereby improving the grinding efficiency of the coupling, and provides a supporting assembly to support and limit the clamping member during the rotation process, thereby ensuring the rotational stability of the clamping member and improving the grinding effect.

[0006] 2. Technical solution

[0007] To solve the above problems, the utility model adopts the following technical solutions.

[0008] A grinding device for surface processing of a high-speed railway coupling comprises a workbench, one end of the workbench is fixedly connected to a pair of hydraulic cylinders, and a bottom plate is arranged on one side of the top surface of the workbench, a grinder is fixedly connected to the other side of the top surface of the workbench, an adjusting motor is fixedly connected to the top surface of the bottom plate, a rotating disk is fixedly connected to the output end of the adjusting motor, a clamping mechanism is centrally arranged on one side of the rotating disk, and guide grooves are arranged on both sides of the rotating disk, a pair of anti-slip rings are movably connected to the inner side of the guide grooves, and a support rod is fixedly connected to the outer side of the anti-slip rings;

[0009] The clamping mechanism comprises a screw rod, the top end of which is fixedly connected with a torsion bar, and the outer side of the screw rod is sleeved with two ball sliders, and one side of the ball slider is fixedly connected with a clamping plate.

[0010] Furthermore, the output end of the hydraulic cylinder passes through the workbench and is fixedly connected to the bottom surface of the base plate, and the base plate is slidably connected to the workbench.

[0011] Furthermore, the two pairs of support rods are symmetrically arranged, and the bottom ends of the support rods are fixedly connected to the bottom plate.

[0012] Furthermore, a grinding disc is fixedly connected to the output end of the grinder, and the grinding disc and the rotating disc are symmetrically arranged.

[0013] Furthermore, the screw rod is located inside the rotating disk, and the screw rod is movably connected to the rotating disk, and the turning knob is located outside the rotating disk.

[0014] Furthermore, the outer surface of the screw rod is provided with two sections of rotating threads with the same length and opposite directions, and the two sections of rotating threads are respectively matched with two ball sliders.

[0015] Furthermore, the clamping plate is located at the front side of the rotating disk, and the connection between the clamping plate and the ball slider is slidably connected to the rotating disk.

[0016] 3. Beneficial effects

[0017] Compared with the prior art, the advantages of the present invention are:

[0018] (1) This solution sets up a clamping mechanism, in which the screw is driven to rotate by the twisting, and the rotation of the screw cooperates with the two rotating threads to make the two ball sliders move synchronously in opposite directions. The movement of the ball slider drives the movement of the clamping plate, and the two clamping plates cooperate with each other to complete the clamping and fixing work of the coupling. Compared with the prior art, the setting of the clamping assembly can quickly clamp and disassemble the coupling, thereby improving the grinding efficiency of the coupling.

[0019] (2) The grinding angle of the coupling is adjusted by setting the rotation of the rotating disk. At this time, the anti-slip ring is fixed inside the guide groove and remains unchanged. The rotating disk is supported in cooperation with the support rod fixedly connected to the base plate. Compared with the prior art, a support assembly is provided to support and limit the clamping part during the rotation process, thereby ensuring the rotation stability of the clamping part and improving the grinding effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 It is a schematic diagram of the positional relationship between the hydraulic cylinder and the base plate of the utility model;

[0022] Figure 3 This is a disassembled diagram of the guide groove and the anti-slip ring of the utility model;

[0023] Figure 4It is a structural schematic diagram of the clamping mechanism of the utility model.

[0024] Explanation of the numbers in the figure: 1. Workbench; 2. Hydraulic cylinder; 3. Bottom plate; 4. Grinder; 5. Adjusting motor; 6. Rotating disk; 7. Clamping mechanism; 8. Guide groove; 9. Anti-slip ring; 10. Support rod; 11. Screw rod; 12. Torque; 13. Ball slider; 14. Clamp. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0026] Example:

[0027] See also Figure 1-4 A grinding device for surface processing of a high-speed railway coupling comprises a workbench 1, a pair of hydraulic cylinders 2 are fixedly connected to one end of the workbench 1, a bottom plate 3 is arranged on one side of the top surface of the workbench 1, a grinder 4 is fixedly connected to the other side of the top surface of the workbench 1, an adjusting motor 5 is fixedly connected to the top surface of the bottom plate 3, a rotating disk 6 is fixedly connected to the output end of the adjusting motor 5, a clamping mechanism 7 is centrally arranged on one side of the rotating disk 6, and guide grooves 8 are provided on both sides of the rotating disk 6, a pair of anti-slip rings 9 are movably connected to the inner side of the guide grooves 8, and a support rod 10 is fixedly connected to the outer side of the anti-slip rings 9;

[0028] The clamping mechanism 7 includes a screw rod 11, the top end of which is fixedly connected to a twist knob 12, and the outer side of the screw rod 11 is sleeved with two ball sliders 13, one side of the ball slider 13 is fixedly connected to a clamping plate 14. In order to improve the grinding efficiency of the coupling, the clamping mechanism 7 is provided.

[0029] See also Figure 2 The output end of the hydraulic cylinder 2 passes through the workbench 1 and is fixedly connected to the bottom surface of the base plate 3. The base plate 3 is slidably connected to the workbench 1. The hydraulic cylinder 2 is started to move the base plate 3 as a whole toward the grinder 4.

[0030] See also Figure 3 The two pairs of support rods 10 are symmetrically arranged, and the bottom ends of the support rods 10 are fixedly connected to the bottom plate 3. The adjusting motor 5 is started to drive the rotating disk 6 to rotate, thereby adjusting the grinding angle of the coupling. At this time, the guide groove 8 rotates along the anti-slip ring 9, cooperating with the support rods 10 to improve the rotation stability of the rotating disk 6.

[0031] See also Figure 3The output end of the grinder 4 is fixedly connected with a grinding disc, and the grinding disc and the rotating disc 6 are symmetrically arranged so that the coupling is located below the grinding disc. The grinder 4 drives the grinding disc to rotate to grind the outer surface of the coupling.

[0032] See also Figure 4 The screw rod 11 is located inside the rotating disk 6 and is movably connected to the rotating disk 6. The twisting knob 12 is located outside the rotating disk 6. One end of the coupling is centered with the front side of the rotating disk 6, and the screw rod 11 is driven to rotate by the twisting knob 12.

[0033] See also Figure 4 The outer surface of the screw rod 11 is provided with two rotating threads of the same length and opposite directions, and the two rotating threads are respectively matched with the two ball sliders 13. The rotation of the screw rod 11 cooperates with the two rotating threads to make the two ball sliders 13 move synchronously in opposite directions.

[0034] See also Figure 4 The clamping plate 14 is located at the front side of the rotating disk 6, and the connection between the clamping plate 14 and the ball slider 13 is slidably connected to the rotating disk 6. The movement of the ball slider 13 drives the clamping plate 14 to move, and the two clamping plates 14 cooperate with each other to complete the clamping and fixing work of the coupling.

[0035] When in use: one end of the coupling is centered with the front side of the rotating disk 6, and the screw rod 11 is driven to rotate by twisting 12. The rotation of the screw rod 11 cooperates with the two rotating threads to make the two ball sliders 13 move synchronously in opposite directions. The movement of the ball sliders 13 drives the clamping plates 14 to move, and the two clamping plates 14 cooperate with each other to complete the clamping and fixing work of the coupling. At the same time, the hydraulic cylinder 2 is started to drive the base plate 3 to move as a whole toward the direction of the grinder 4, so that the coupling is located under the grinding disk. The grinder 4 drives the grinding disk to rotate and grinds the outer surface of the coupling. During the grinding process, the adjusting motor 5 is started to drive the rotating disk 6 to rotate, so as to adjust the grinding angle of the coupling. At this time, the guide groove 8 rotates along the anti-slip ring 9 and cooperates with the support rod 10 to improve the rotation stability of the rotating disk 6, and finally completes the grinding process of the coupling surface.

[0036] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0037] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0038] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. A grinding device for surface processing of a high-speed railway coupling, comprising a workbench (1), one end of the workbench (1) is fixedly connected to a pair of hydraulic cylinders (2), and a bottom plate (3) is arranged on one side of the top surface of the workbench (1), a grinder (4) is fixedly connected to the other side of the top surface of the workbench (1), an adjusting motor (5) is fixedly connected to the top surface of the bottom plate (3), and a rotating disk (6) is fixedly connected to the output end of the adjusting motor (5), characterized in that: A clamping mechanism (7) is centrally arranged on one side of the rotating disk (6), and guide grooves (8) are provided on both sides of the rotating disk (6), a pair of anti-slip rings (9) are movably connected to the inner side of the guide grooves (8), and a support rod (10) is fixedly connected to the outer side of the anti-slip rings (9); The clamping mechanism (7) comprises a screw rod (11), the top end of which is fixedly connected to a toggle (12), and two ball sliders (13) are sleeved on the outer side of the screw rod (11), and one side of the ball slider (13) is fixedly connected to a clamping plate (14).

2. A grinding device for surface processing of a high-speed railway coupling according to claim 1, characterized in that: The output end of the hydraulic cylinder (2) passes through the workbench (1) and is fixedly connected to the bottom surface of the bottom plate (3), and the bottom plate (3) is slidably connected to the workbench (1).

3. The grinding device for surface processing of a high-speed railway coupling according to claim 1 is characterized in that: The two pairs of support rods (10) are symmetrically arranged, and the bottom ends of the support rods (10) are fixedly connected to the bottom plate (3).

4. The grinding device for surface processing of a high-speed railway coupling according to claim 1 is characterized in that: The output end of the grinder (4) is fixedly connected with a grinding disc, and the grinding disc and the rotating disc (6) are symmetrically arranged.

5. The grinding device for surface processing of a high-speed railway coupling according to claim 1 is characterized in that: The screw rod (11) is located inside the rotating disk (6), and the screw rod (11) is movably connected to the rotating disk (6), and the turning knob (12) is located outside the rotating disk (6).

6. The grinding device for surface processing of a high-speed railway coupling according to claim 1 is characterized in that: The outer surface of the screw rod (11) is provided with two sections of rotating threads with the same length and opposite directions, and the two sections of rotating threads are respectively matched with two ball sliders (13).

7. The grinding device for surface processing of a high-speed railway coupling according to claim 1 is characterized in that: The clamping plate (14) is located at the front side of the rotating disk (6), and the connection between the clamping plate (14) and the ball slider (13) is slidably connected to the rotating disk (6).