Universal cutting tool for PVC pipe fittings

By designing a universal cutting tool for PVC pipe fittings including sliders, mounting plates, electric turntables and cleaning mechanisms, the cutting quality and efficiency problems caused by the cutting tool contamination of crushed materials are solved, automatic cleaning and crushed materials are realized, and cutting quality and working efficiency are improved.

CN222609741UActive Publication Date: 2025-03-14XIONGXIAN SHENGAN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202420913915.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-03-14
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

During the long-term cutting of PVC pipe fittings, the surface of the cutting tool will be contaminated with accumulated fragments and impurities, resulting in a decrease in cutting quality and reduced working efficiency.

Method used

A universal cutting tool for PVC pipe fittings is designed, including sliders, mounting plates, electric turntables, columns and cleaning mechanisms. Through the cooperation of the slider and the mounting plate, the cutting tool can be adjusted left and right, and the electric turntable adjusts the tool position and direction; the cleaning mechanism includes an electric telescopic rod, an electric brush plate and an automatic fitting device to realize automatic cleaning of the cutting tool and collecting scraps.

Benefits of technology

It realizes automatic cleaning of cutting tools and collecting scraps without affecting normal cutting work, which significantly improves work efficiency and cutting quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cutting tools, in particular to a universal cutting tool for PVC (polyvinyl chloride) pipe fittings. According to the technical scheme, the cutting device comprises a bottom plate and further comprises baffles fixedly installed on the two sides of the top of the bottom plate, a supporting frame is fixed to one side of each baffle, a sliding groove is fixedly connected to the supporting frame, a sliding block is installed in the sliding groove in a sliding mode, an installation plate is fixedly installed at the bottom of the sliding block, and a cutting device is installed on the installation plate. According to the utility model, the cutting tool is automatically cleaned and crushed aggregates are collected while normal cutting work is not influenced, so that the working efficiency and the cutting quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting tools, in particular to a universal cutting tool for PVC pipe fittings. Background Art

[0002] PVC pipe (PVC-U pipe) is a rigid polyvinyl chloride pipe, which is made of polyvinyl chloride resin, stabilizer, lubricant, etc. and then extruded by hot pressing. It is the earliest plastic pipe to be developed and applied. PVC-U pipe has strong corrosion resistance, easy bonding, low price and hard texture. However, due to the leakage of PVC-U monomer and additives, it is only suitable for water supply systems with a conveying temperature not exceeding 45°C. Plastic pipes are used for drainage, wastewater, chemicals, heating and cooling liquids, food, ultra-pure liquids, mud, gas, compressed air and vacuum system applications.

[0003] During the long-term cutting of PVC pipe fittings, the surface of the cutting tool will be contaminated with and accumulate more and more debris and impurities. These debris and impurities cannot be effectively cleaned for a long time, which will affect the subsequent cutting work and reduce the quality of the cut PVC pipe fittings. However, when the cutting tool is cleaned, the cutting work cannot be carried out. Cutting can only be continued after the cleaning is completed, resulting in reduced work efficiency. Therefore, the present application proposes a universal cutting tool for PVC pipe fittings. Summary of the invention

[0004] The utility model aims to provide a universal cutting tool for PVC pipe fittings in view of the problem of reduced working efficiency in the background technology.

[0005] The technical solution of the utility model is: a universal cutting tool for PVC pipe fittings, including a bottom plate, and also including:

[0006] baffles fixedly mounted on both sides of the top of the bottom plate, a support frame fixedly mounted on one side of the baffle, a slide slot fixedly connected to the support frame, a slider slidably mounted in the slide slot, a mounting plate fixedly mounted on the bottom of the slider, a cutting device mounted on the mounting plate, the cutting device comprising a cylinder fixedly mounted on the bottom of the mounting plate, a piston rod of the cylinder connected to an electric turntable, a column fixedly mounted on the bottom of the electric turntable, a first cutting knife and a second cutting knife respectively arranged on both sides of the column;

[0007] A moving device, the moving device is arranged in the slide slot and is used to drive the cutting device to move;

[0008] The cleaning mechanism includes a connecting rod fixedly mounted on the cylinder piston rod, a horizontal plate fixedly mounted on the bottom of the connecting rod, an electric telescopic rod fixedly mounted on the horizontal plate, a movable groove connected to the electric brush plate, and an automatic fitting device arranged in the movable groove.

[0009] Optionally, an electric push rod is fixedly mounted on the bottom of the support frame, and a fixing piece is connected to the electric push rod.

[0010] Optionally, the moving device includes a screw rod rotatably installed in a slide groove and threadedly connected to the slider, a drive motor is fixedly installed on one side of the slide groove, and an output shaft of the drive motor is fixedly connected to the screw rod.

[0011] Optionally, the automatic laminating device includes two moving blocks slidably installed in the moving groove, the moving blocks are fixedly connected to the electric brush plate, a magnet is installed on one side of the two moving blocks, and a partition plate is slidably installed in the moving groove.

[0012] Optionally, a collecting trough is fixedly mounted at the bottom of the base plate, a trough door is hinged on one side of the collecting trough, and a plurality of through holes are provided at the connection between the base plate and the collecting trough.

[0013] Compared with the prior art, the utility model has the following beneficial technical effects:

[0014] 1. By setting a slider, a mounting plate, an electric turntable, a column and a screw rod, the slider can drive the first cutting knife and the second cutting knife to adjust and move left and right by rotating the screw rod, so as to facilitate the cutting of pipe fittings at any position. The position and direction of the first cutting knife and the second cutting knife can be adjusted by rotating the electric turntable, so that the cutting work can be completed normally while cleaning, which significantly improves the work efficiency.

[0015] 2. By setting a connecting rod, an electric telescopic rod, a movable groove, a movable block, an electric brush plate, a magnet and a partition plate, the extension of the electric telescopic rod is used to drive the electric brush plate to move down to both sides of the cutting tool, and then by sliding the partition plate, the magnets are attracted to each other, driving the two electric brush plates to fit against both sides of the cutting tool to achieve cleaning, thereby improving the quality of subsequent cutting of pipe fittings.

[0016] The utility model realizes automatic cleaning of the cutting tool and collection of the broken materials without affecting the normal cutting work, thereby improving the working efficiency and the cutting quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of the structure of an embodiment of the utility model is given Figure 1 ;

[0018] Figure 2 A schematic diagram of the structure of an embodiment of the utility model Figure 2 ;

[0019] Figure 3 This is a schematic diagram of a slider connection structure of an embodiment of the utility model;

[0020] Figure 4 A schematic diagram of a moving block connection structure of an embodiment of the utility model is given.

[0021] Figure numerals: 1. bottom plate; 2. baffle; 3. support frame; 4. slide groove; 5. slider; 6. mounting plate; 7. cylinder; 8. electric turntable; 9. column; 10. first cutting knife; 11. second cutting knife; 12. screw rod; 13. driving motor; 14. connecting rod; 15. cross plate; 16. electric telescopic rod; 17. moving groove; 18. electric brush plate; 19. moving block; 20. magnet; 21. partition plate; 22. electric push rod; 23. fixing part; 24. through hole; 25. collecting groove; 26. groove door. DETAILED DESCRIPTION

[0022] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.

[0023] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0024] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0025] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0026] It should be noted that the terms "include", "comprises" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] Example

[0029] like Figure 1 As shown, the utility model proposes a universal cutting tool for PVC pipe fittings, including a base plate 1, four supporting columns are fixedly installed at the bottom of the base plate 1, and the bottom ends of the four supporting columns are connected with supporting feet to ensure the stable placement of the base plate 1.

[0030] like Figure 1-3 As shown, the device also includes baffles 2 fixedly mounted on both sides of the top of the bottom plate 1, a support frame 3 is fixedly mounted on one side of the baffle 2, a slide 4 is fixedly connected to the support frame 3, both ends of the slide 4 are fixed to the top of the support frame 3, an electric push rod 22 is fixedly mounted on the bottom of the support frame 3, a fixing piece 23 is connected to the electric push rod 22, and the fixing piece 23 is driven to descend and fix the two ends of the PVC pipe fittings to be cut by the push of the electric push rod 22;

[0031] In addition, a slider 5 is slidably installed in the slide groove 4, and a mounting plate 6 is fixedly installed at the bottom of the slider 5. The slider 5 can drive the mounting plate 6 to slide back and forth in the slide groove 4;

[0032] In addition, a cutting device is installed on the mounting plate 6, and the cutting device includes a cylinder 7 fixedly installed on the bottom of the mounting plate 6, the piston rod of the cylinder 7 is connected to an electric turntable 8, and a column 9 is fixedly installed on the bottom of the electric turntable 8. A first cutting knife 10 and a second cutting knife 11 are respectively arranged on both sides of the column 9. When the cylinder 7 is started, the piston rod of the cylinder 7 is lowered to drive the first cutting knife 10 and the second cutting knife 11 to complete the cutting of the pipe fitting. The rotation of the electric turntable 8 can adjust the cutting direction and position of the first cutting knife 10 and the second cutting knife 11, so that when the first cutting knife 10 is cleaned, the second cutting knife 11 and the first cutting knife 10 can be exchanged, and the cutting work will not be affected during cleaning.

[0033] like Figure 3 As shown, the device also includes a moving device, which is arranged in the slide groove 4 for driving the movement of the cutting device. The moving device includes a screw rod 12 rotatably installed in the slide groove 4 and threadedly connected to the slider 5. A driving motor 13 is fixedly installed on one side of the slide groove 4. The output shaft of the driving motor 13 is fixedly connected to the screw rod 12. When the driving motor 13 is started, the screw rod 12 rotates, so that the slider 5 drives the first cutting knife 10 and the second cutting knife 11 to move left and right for adjustment, so as to facilitate cutting at any position of the pipe fitting.

[0034] like Figure 2-4 As shown, the device also includes a cleaning mechanism, which is connected to the cutting device for automatic cleaning of the cutting tool. The cleaning mechanism includes a connecting rod 14 fixedly mounted on the piston rod of the cylinder 7, a horizontal plate 15 fixedly mounted on the bottom of the connecting rod 14, an electric telescopic rod 16 fixedly mounted on the horizontal plate 15, a moving groove 17 connected to the electric telescopic rod 16, and an electric brush plate 18 connected to the moving groove 17 by the extension of the electric telescopic rod 16, so that the electric brush plate 18 completes the cleaning of the first cutting knife 10;

[0035] Furthermore, an automatic laminating device is provided in the movable groove 17, and the automatic laminating device includes two movable blocks 19 slidably installed in the movable groove 17, the movable blocks 19 are fixedly connected to the electric brush plate 18, a magnet 20 is installed on one side of the two movable blocks 19, a partition plate 21 is slidably installed in the movable groove 17, and the sliding partition plate 21 makes the two magnets 20 attract each other, drives the movable blocks 19 to approach and fit together, and makes the two electric brush plates 18 fit the two end surfaces of the first cutting knife 10 for cleaning;

[0036] Furthermore, a collecting trough 25 is fixedly installed at the bottom of the base plate 1, and an existing vacuum cleaner is arranged in the collecting trough 25. A trough door 26 is hinged on one side of the collecting trough 25. A plurality of through holes 24 are provided at the connection between the base plate 1 and the collecting trough 25. By using the vacuum cleaner, the debris generated by cutting and cleaning on the base plate 1 can be collected into the collecting trough 25 through the through holes 24, so as to facilitate subsequent processing.

[0037] Working principle: the extension of the electric telescopic rod 16 drives the moving groove 17 to move downward, so that the electric brush plate 18 is opposite to the first cutting knife 10, and the sliding partition plate 21 makes the two magnets 20 on the moving block 19 generate attraction, so that the two moving blocks 19 move closer to each other, and further make the two electric brush plates 18 fit against the two end faces of the first cutting knife 10, and automatically clean the first cutting knife 10. When the first cutting knife 10 is cleaned, it is necessary to clean the second cutting knife 11. The rotation of the electric turntable 8 is used to drive the first cutting knife 10 and the second cutting knife 11 to rotate and adjust, so that the second cutting knife 11 and the first cutting knife 10 exchange positions, so that the first cutting knife 10 can automatically clean the second cutting knife 11 while the cutting work is in progress. The dust collector in the collecting tank 25 can be used to collect the debris and impurities generated by cutting and cleaning on the bottom plate 1 through the through hole 24 into the collecting tank 25, which significantly improves the cutting quality and work efficiency and protects the cleanliness of the construction site.

[0038] The above-mentioned specific embodiments are only several optional embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. A universal cutting tool for PVC pipe fittings, comprising a base plate (1), characterized in that: Also includes: baffles (2) are fixedly mounted on both sides of the top of the bottom plate (1), a support frame (3) is fixedly mounted on one side of the baffles (2), a slide groove (4) is fixedly connected to the support frame (3), a slider (5) is slidably mounted in the slide groove (4), a mounting plate (6) is fixedly mounted at the bottom of the slider (5), a cutting device is mounted on the mounting plate (6), the cutting device comprises a cylinder (7) fixedly mounted on the bottom of the mounting plate (6), a piston rod of the cylinder (7) is connected to an electric turntable (8), a column (9) is fixedly mounted at the bottom of the electric turntable (8), and a first cutting knife (10) and a second cutting knife (11) are respectively arranged on both sides of the column (9); A moving device, the moving device being arranged in the slide groove (4) and used for driving the movement of the cutting device; A cleaning mechanism, the cleaning mechanism comprising a connecting rod (14) fixedly mounted on a piston rod of a cylinder (7), a horizontal plate (15) fixedly mounted on the bottom of the connecting rod (14), an electric telescopic rod (16) fixedly mounted on the horizontal plate (15), a movable groove (17) connected to the electric telescopic rod (16), the movable groove (17) connected to an electric brush plate (18), and an automatic laminating device arranged in the movable groove (17).

2. A universal cutting tool for PVC pipes according to claim 1, characterized in that: An electric push rod (22) is fixedly mounted on the bottom of the support frame (3), and a fixing piece (23) is connected to the electric push rod (22).

3. A universal cutting tool for PVC pipes according to claim 1, characterized in that: The moving device comprises a screw rod (12) rotatably mounted in a slide groove (4) and threadedly connected to a slider (5); a drive motor (13) is fixedly mounted on one side of the slide groove (4); and an output shaft of the drive motor (13) is fixedly connected to the screw rod (12).

4. A universal cutting tool for PVC pipes according to claim 1, characterized in that: The automatic laminating device comprises two moving blocks (19) slidably mounted in a moving groove (17); the moving blocks (19) are fixedly connected to an electric brush plate (18); a magnet (20) is mounted on one side of the two moving blocks (19); and a partition plate (21) is slidably mounted in the moving groove (17).

5. A universal cutting tool for PVC pipes according to claim 1, characterized in that: A collecting trough (25) is fixedly mounted at the bottom of the base plate (1), a trough door (26) is hingedly connected to one side of the collecting trough (25), and a plurality of through holes (24) are provided at the connection between the base plate (1) and the collecting trough (25).