Simple tool for foam cutting and material taking
By designing simple tools for foam cutting and material extraction, heating blades with heating wires and thermal conductors, the cumbersome problems of foam mold extraction process are solved, and efficiency and safety are improved.
Patent Information
- Application Number
- CN202420620539.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-03-28
AI Technical Summary
When casting, it is difficult to remove the existing foam molds at one time, resulting in a cumbersome and time-consuming material removal process, which reduces the processing efficiency.
A simple tool for foam cutting and material extraction is designed, including a cutting mechanism and a heating mechanism. The cutting mechanism realizes heating of the blade through the combination of heating wire and a heat conductor, simplifying the process of cutting and removal of foam.
By heating the blade, the mechanical force requirement for the material extraction process is reduced, efficiency and safety are improved, the integrity of the casting is ensured, and labor intensity is reduced.
Smart Images

Figure CN222609887U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of foam cutting, in particular to a simple tool for foam cutting and material taking. Background Art
[0002] In the ever-changing market, new product development is inevitable to meet the special needs of customers. There are certain risks in developing new products, such as whether the structure is suitable, what are the problems with assembly, whether the functions are complete, whether they can meet the processing needs, whether the accessories are suitable, whether they can be assembled better, etc. After the first piece is assembled and processed, necessary improvements, optimizations and adjustments need to be made to better meet production needs. In this way, new products need to produce the first piece for subsequent verification, and making molds is also a considerable expense. If adjustments are required or the required quantity is small, it is not cost-effective to make molds. At this time, it is necessary to make a disposable mold, such as using foam EPS, which will be gone after use. The mold cost is very low, which greatly reduces the cost of new product development and reduces investment.
[0003] When the foam mold is being cast, it is a rather cumbersome step to remove it without destroying the mold (it is difficult to remove the entire mold at once and can only be dug out bit by bit). This method of processing is not only cumbersome but also takes a lot of time, greatly reducing the processing efficiency. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that when the above-mentioned equipment is used, due to the different sizes of existing color steel plates, the grabbing width and length cannot be adjusted according to the sizes, resulting in limitations in the use of the equipment, and a simple tool for foam cutting and material extraction is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a simple tool for cutting and taking foam materials, comprising a cutting mechanism, the outer surface wall of the cutting mechanism contacts with a heating mechanism;
[0006] The heating mechanism includes an insulating column, the inner surface wall of the insulating column is fixedly connected to a heat-conducting seat, the inner surface wall of the insulating column is fixedly connected to a conductive sheet, the input end of the conductive sheet is fixedly connected to an electric wire, and a heating wire is fixedly connected between the conductive sheet and one side of the outer wall of the heat-conducting seat.
[0007] Preferably, a clamping groove is provided on one side of the outer wall of the heat conducting seat, and two groups of holes are preset inside the clamping groove.
[0008] Preferably, a protective layer is fixedly connected to one side of the outer wall of the insulating column, and the outer wall of the wire is fixedly inserted inside the protective layer.
[0009] Preferably, a heat insulating layer is fixedly sleeved between the protective layer and the outer wall of the insulating column, and an anti-slip layer is fixedly sleeved on the outer wall of the heat insulating layer.
[0010] Preferably, a power switch is fixedly connected to one side of the outer wall of the protective layer, an input end of the power switch is fixedly connected to a power line, and an output end of the power switch is fixedly connected to an input end of the line.
[0011] Preferably, the cutting mechanism comprises a blade, and two fixing grooves are provided on one side of the outer wall of the blade, and fastening components are movably inserted into the inner surface walls of the two fixing grooves.
[0012] Preferably, the outer wall of the blade is movably embedded in the engaging groove, and the outer walls of the two fastening components are movably inserted in the hole.
[0013] Compared with the prior art, the advantages and positive effects of the utility model are:
[0014] 1. In the utility model, under the action of the cutting mechanism and the heating mechanism, the device is driven by electricity to heat the heating wire, and heat is transferred through its internal components, and finally the blade is heated until the blade becomes slightly red, which is convenient for cutting the foam effortlessly. In this way, the foam can be taken out piece by piece, which saves time and effort, and ensures the integrity of the casting. This step is completed efficiently, reducing labor intensity, improving production efficiency, and ensuring product quality.
[0015] 2. In the present invention, by providing an insulating and heat-insulating layer on the outer wall of the device under the action of the cutting mechanism and the heating mechanism, the safety of the device during use can be effectively maintained to avoid accidents. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The utility model provides a main structural stereogram of a simple tool for cutting and taking foam materials;
[0017] Figure 2 The utility model provides a three-dimensional disassembled diagram of a cutting mechanism in a simple tool for cutting and taking foam materials;
[0018] Figure 3 The utility model provides a three-dimensional exploded diagram of a heating mechanism in a simple tool for cutting and taking foam materials;
[0019] Figure 4 The utility model provides an enlarged view of structure A in a simple tool for cutting and taking foam materials.
[0020] Legend: 1. cutting mechanism; 101. blade; 102. fixing groove; 103. fastening assembly;
[0021] 2. Heating mechanism; 201. Insulating column; 202. Thermal seat; 203. Conductive sheet; 204. Electric wire; 205. Heating wire; 206. Engaging groove; 207. Hole; 208. Protective layer; 209. Thermal insulation layer; 210. Anti-slip layer; 211. Power switch; 212. Power cord. DETAILED DESCRIPTION
[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0024] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides a simple tool for cutting and taking foam materials, comprising a cutting mechanism 1, the outer wall of the cutting mechanism 1 is in contact with a heating mechanism 2;
[0025] The heating mechanism 2 includes an insulating column 201, the inner surface wall of the insulating column 201 is fixedly connected to a heat-conducting seat 202, the inner surface wall of the insulating column 201 is fixedly connected to a conductive sheet 203, the input end of the conductive sheet 203 is fixedly connected to a wire 204, a heating wire 205 is fixedly connected between the conductive sheet 203 and one side of the outer wall of the heat-conducting seat 202, a snap-fit groove 206 is provided on one side of the outer wall of the heat-conducting seat 202, two sets of holes 207 are preset inside the snap-fit groove 206, and one side of the outer wall of the insulating column 201 is fixedly connected to the conductive sheet 203. A protective layer 208 is fixedly connected, and the outer wall of the electric wire 204 is fixedly inserted inside the protective layer 208, a heat insulating layer 209 is fixedly sleeved between the protective layer 208 and the outer wall of the insulating column 201, and the outer wall of the heat insulating layer 209 is fixedly sleeved with an anti-slip layer 210, and a power switch 211 is fixedly connected to one side of the outer wall of the protective layer 208, the input end of the power switch 211 is fixedly connected to the power line 212, and the output end of the power switch 211 is fixedly connected to the input end of the electric wire 204.
[0026] The effect achieved by the entire embodiment 1 is that, first, the power cord 212 is connected to the external current, and by starting the power switch 211, the current can be transmitted to the inside of the wire 204, and through the transmission inside the wire 204, the current can be effectively conducted to the conductive sheet 203 and the heating wire 205. Due to the resistance generated inside the heating wire 205 itself, the heating wire 205 starts to heat up, and because the heat-conducting seat 202 is supported by insulating heat-conducting materials, the heat can be effectively introduced into itself and gradually transferred to the inside of the blade 101 itself.
[0027] Embodiment 2, as Figure 2-Figure 4 As shown, the cutting mechanism 1 includes a blade 101, and two fixing grooves 102 are opened on one side of the outer wall of the blade 101. The inner walls of the two fixing grooves 102 are movably inserted with fastening components 103. The outer wall of the blade 101 is movably embedded in the inside of the locking groove 206, and the outer walls of the two fastening components 103 are movably inserted in the inside of the hole 207.
[0028] The effect achieved by the entire embodiment 2 is that, firstly, the two fastening components 103 themselves are composed of bolts and nuts, which can effectively insert the bolts into the holes 207 and the inside of the fixing grooves 102, and then keep the nuts rotating on the outer wall of the bolts, so as to implement the tightening process on the entire equipment.
[0029] The method of use and working principle of the device are as follows: first, when the device is in use, the blade 101 is inserted between the inner surface walls of the engaging groove 206, the hole 207 and the fixing groove 102 are kept aligned with each other, and the nut is kept rotating on the outer surface wall of the bolt, so that the device as a whole can be tightened. Then, when the device is in use, the power cord 212 is connected to the external current, and by starting the power switch 211, the current can be transmitted to the inside of the wire 204, and through the transmission inside the wire 204, the current can be effectively guided to the conductive sheet 203 and the heating wire 205. Due to the electric current generated inside the heating wire 205 itself, Resistance is provided to keep the heating wire 205 from heating up inside, and since the heat-conducting seat 202 is supported by insulating heat-conducting materials, it can effectively introduce heat into itself and gradually transfer heat to the blade 101 itself. After the implementation is completed, the outer wall of the blade 101 is heated, and the blade 101 is heated and baked. When it is heated to a certain degree and the blade becomes slightly red, it is convenient to cut the foam effortlessly, so that the foam can be taken out piece by piece well, and the heat-insulating layer 209 on the outside can effectively prevent the heat generated inside from leaking out, and the anti-slip layer 210 can increase the friction with the user's hand to maintain the stability of the device when in use.
[0030] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A simple tool for cutting and taking foam, characterized by: It comprises a cutting mechanism (1), wherein an outer wall of the cutting mechanism (1) is in contact with a heating mechanism (2); The heating mechanism (2) comprises an insulating column (201), the inner surface wall of the insulating column (201) is fixedly connected to a heat-conducting seat (202), the inner surface wall of the insulating column (201) is fixedly connected to a conductive sheet (203), an input end of the conductive sheet (203) is fixedly connected to a wire (204), and a heating wire (205) is fixedly connected between the conductive sheet (203) and one side of the outer wall of the heat-conducting seat (202).
2. A simple tool for cutting and taking foam materials according to claim 1, characterized in that: A snap-fit groove (206) is provided on one side of the outer wall of the heat-conducting seat (202), and two groups of holes (207) are preset inside the snap-fit groove (206).
3. A simple tool for cutting and taking foam materials according to claim 2, characterized in that: A protective layer (208) is fixedly connected to one side of the outer wall of the insulating column (201), and the outer wall of the electric wire (204) is fixedly inserted into the interior of the protective layer (208).
4. A simple tool for cutting and taking out foam according to claim 3, characterized in that: A heat insulating layer (209) is fixedly sleeved between the protective layer (208) and the outer wall of the insulating column (201), and an anti-slip layer (210) is fixedly sleeved on the outer wall of the heat insulating layer (209).
5. A simple tool for cutting and taking out foam according to claim 4, characterized in that: A power switch (211) is fixedly connected to one side of the outer wall of the protective layer (208), an input end of the power switch (211) is fixedly connected to a power line (212), and an output end of the power switch (211) is fixedly connected to an input end of the wire (204).
6. A simple tool for cutting and taking out foam according to claim 5, characterized in that: The cutting mechanism (1) comprises a blade (101), and two fixing grooves (102) are provided on one side of an outer wall of the blade (101), and fastening components (103) are movably inserted into the inner walls of the two fixing grooves (102).
7. A simple tool for cutting and taking out foam according to claim 6, characterized in that: The outer wall of the blade (101) is movably embedded in the engaging groove (206), and the outer walls of the two fastening components (103) are movably inserted in the hole (207).