Novel extruder

By designing agitating scraper parts and cooling components in the extruder, the problem of material deformation and stickiness caused by heating of the cutting barrel is solved, and the effect of improving the cutting speed and ensuring product quality is achieved.

CN222610368UActive Publication Date: 2025-03-14QINGDAO GLOBAL CONVEYOR BELT CO LTD
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Patent Information

Application Number
CN202420409253.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-04
Publication Date
2025-03-14
Estimated Expiration
2034-03-04

AI Technical Summary

Technical Problem

The feeding barrel of the extruder is close to the heating element, causing the material to be heated and deformed and stick to the cylinder wall, affecting the feeding speed and contaminating the subsequent material.

Method used

A new type of extruder was designed with agitating scrapers and cooling components. The stirring scraper includes a stirring shaft, a stirring rod, an inclined plate and a vertical scraper. Through the coordination of the stirring and scraper, the material is prevented from sticking; the cooling component reduces the temperature of the cutting barrel through a spiral wound cooling pipe.

Benefits of technology

It effectively avoids the material sticking to the wall of the cutting barrel, improves the cutting speed, and ensures the quality of subsequent materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel extruder and relates to the technical field of extruders. The novel extruder comprises an extruder body, and a feeding bin is arranged on a feeding hole of the extruder body; the feeding bin comprises a conical bin and a discharging barrel which are connected up and down; a stirring and scraping piece is arranged in the feeding bin, and a motor is arranged at the top of the feeding bin; the stirring and scraping part comprises a stirring shaft, a stirring rod I, a stirring rod II, a stirring rod III, an inclined plate and a vertical scraping plate; the stirring shaft is vertically arranged in the conical bin, and the lower end of the stirring shaft does not extend into the discharging barrel. The upper end of the stirring shaft is fixedly connected with a motor spindle; the stirring rod I, the stirring rod II and the stirring rod III are sequentially fixed on the stirring shaft from top to bottom. According to the utility model, through the matching design of all the structures, the situation that materials are adhered to the wall of the blanking barrel can be avoided, the blanking speed is improved, and the quality of products of the next batch is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of extruders, in particular to a novel extruder. Background Art

[0002] An extruder is a device used to process materials such as plastics, rubber, metals, and food. Its working principle is to heat the material to a fluid state and then extrude it in a specific shape through a die or extruder head. Extruders are widely used in various industrial fields.

[0003] The feed bin on the extruder is fixed on the barrel of the extruder. The barrel is equipped with a heating element. The feed bin is generally conical, and a cylindrical discharge barrel is fixed at its bottom. When the extruder is working, the discharge barrel on the feed bin is close to the heating element on the barrel and is easily affected by the heating element, causing the material flowing through the discharge barrel to be deformed by heat. The deformed material sometimes sticks to the wall of the discharge barrel, which not only affects the discharge speed but also easily contaminates the next batch of materials.

[0004] In this regard, the inventor believes that how to solve the above technical problems is a technical problem that the technicians in this field urgently need to solve.

[0005] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to a person skilled in the art. Utility Model Content

[0006] In view of the above technical problems, the embodiments of the present utility model provide a new type of extruder to solve the problems raised in the above background technology.

[0007] The utility model provides the following technical solutions:

[0008] A novel extruder comprises an extruder body, wherein a feed bin is arranged on a feed hole of the extruder body; the feed bin comprises a conical bin and a discharge barrel connected up and down;

[0009] A stirring and scraping member is provided in the feed bin, and a motor is provided on the top of the feed bin;

[0010] The stirring and scraping parts include: a stirring shaft, a stirring rod 1, a stirring rod 2, a stirring rod 3, an oblique plate and a vertical scraper;

[0011] The stirring shaft is vertically arranged in the conical bin and the lower end of the stirring shaft does not extend into the discharge barrel; the upper end of the stirring shaft is fixedly connected to the main shaft of the motor;

[0012] The stirring rod 1, the stirring rod 2 and the stirring rod 3 are fixed on the stirring shaft in sequence from top to bottom;

[0013] The oblique plate is fixed to the free ends of the stirring rod 1, the stirring rod 2 and the stirring rod 3, and the lengths of the stirring rod 1, the stirring rod 2 and the stirring rod 3 are successively reduced to make the oblique plate in an inclined state;

[0014] The vertical scraper is fixedly connected to the lower end of the oblique plate, and the vertical scraper is located in the lower barrel.

[0015] Preferably, stirring rod 1, stirring rod 2 and stirring rod 3 each include four groups, and the four groups of stirring rod 1, stirring rod 2 and stirring rod 3 are arranged in a circular array; the free end of each group of stirring rod 1, stirring rod 2 and stirring rod 3 is fixed with an inclined plate.

[0016] Preferably, an annular plate is fixedly connected between the four vertical scrapers.

[0017] Preferably, the rear side of the oblique plate is low connected to the bin wall of the conical bin, and the rear side of the vertical scraper is low connected to the tube wall of the discharge barrel.

[0018] Preferably, the stirring shaft, stirring rod 1, stirring rod 2, stirring rod 3, the inclined plate and the vertical scraper are all made of stainless steel.

[0019] Preferably, the outer peripheral wall of the discharge barrel is provided with a cooling component, and the cooling component includes a cooling tube spirally wound on the outer peripheral wall of the discharge barrel, and a coolant flows in the cooling tube.

[0020] A novel extruder provided by an embodiment of the utility model has the following beneficial effects: the utility model can avoid the situation where materials stick to the wall of the discharge barrel through the coordinated design of various structures, thereby increasing the discharge speed and ensuring the quality of the next batch of products. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 For this utility model Figure 1 Cross-section view in the AA direction;

[0023] Figure 3 It is a perspective view of the feed bin, stirring and scraping parts and the motor in the utility model;

[0024] Figure 4 It is a cross-sectional structural diagram of the feed bin, stirring and scraping parts and the motor in the utility model;

[0025] Figure 5 For this utility model Figure 3 A partial enlarged view of B in the middle;

[0026] Figure 6 For this utility model Figure 4 A partial enlarged view of middle C;

[0027] in, Figure 3-Figure 6 The structure of the intermediate cooling component is not shown. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-Figure 6 .

[0030] In view of the problems mentioned in the above background technology, the embodiment of the utility model provides a new extruder to solve the above technical problems, and its technical solution is as follows:

[0031] A novel extruder includes an extruder body 100, wherein the extruder body 100 is fixed on a frame 110;

[0032] A feed bin 200 is provided on the feed hole of the extruder body 100; the feed bin 200 includes a conical bin 210 and a discharge barrel 220 connected up and down;

[0033] A stirring and scraping member is provided in the feed bin 200, and a motor 400 is provided on the top of the feed bin 200;

[0034] The stirring and scraping member includes: a stirring shaft 231, a stirring rod 1 241, a stirring rod 242, a stirring rod 3 243, an inclined plate 251 and a vertical scraper 252;

[0035] The stirring shaft 231 is vertically arranged in the conical bin 210 and the lower end of the stirring shaft 231 does not extend into the lower barrel 220;

[0036] The lower end of the stirring shaft 231 is designed not to extend into the discharge barrel 220 because the space in the discharge barrel 220 is small. If the lower end of the stirring shaft 231 extends into the discharge barrel 220, it will occupy the material discharge space and reduce the material discharge speed.

[0037] The upper end of the stirring shaft 231 is fixedly connected to the main shaft of the motor 400; the motor 400 can drive the stirring shaft 231 to rotate;

[0038] The stirring rod 1 241, the stirring rod 242, and the stirring rod 3 243 are fixed on the stirring shaft 231 in order from top to bottom;

[0039] The inclined plate 251 is fixed to the free ends of the stirring rod 1 241, the stirring rod 242, and the stirring rod 3 243, and the lengths of the stirring rod 1 241, the stirring rod 242, and the stirring rod 3 243 are successively reduced to make the inclined plate 251 in an inclined state; the inclination angle of the inclined plate 251 is adapted to the wall of the conical bin 210;

[0040] The vertical scraper 252 is fixedly connected to the lower end of the oblique plate 251 , and the vertical scraper 252 is located in the lower barrel 220 .

[0041] The inclined plate 251 is not only used to stir the material in the conical bin 210, but also to scrape the material adhered to the inner wall of the conical bin 210. At the same time, the main function of the inclined plate 251 in this patent is to serve as a supporting structure for the vertical scraper 252 and to connect the vertical scraper 252.

[0042] A novel extruder working method provided by the embodiment of the utility model is as follows:

[0043] 1. When the extruder is working, the motor 400 drives the stirring shaft 231 to rotate, driving the stirring rod 1 241, the stirring rod 242, the stirring rod 3 243, and the inclined plate 251 to rotate to stir the materials, thereby increasing the material discharge speed in the conical bin 210;

[0044] 2. When the oblique plate 251 rotates, it will drive the vertical scraper 252 to rotate synchronously. The vertical scraper 252 rotates close to the wall of the discharge barrel 220, scraping the material adhering to the wall of the barrel from the wall of the barrel and falling into the feed hole of the extruder; at the same time, the vertical scraper 252 rotates along the wall of the barrel, which can also increase the discharge speed of the material in the discharge barrel 220.

[0045] It should be noted that if some materials have strong adhesion after being deformed by heat, and the vertical scraper 252 is not easy to scrape off by rotating against the wall of the discharge barrel 220, the machine can be stopped, and the materials adhering to the wall of the barrel can be cooled and solidified, and the motor 400 can be turned on to drive the vertical scraper 252 to rotate. During the rotation process, the vertical scraper 252 can directly enter the solidified materials and scrape them off by rigid collision.

[0046] In this embodiment, the stirring rod 1 241, the stirring rod 242, and the stirring rod 3 243 each include four groups, and the four groups of stirring rod 1 241, stirring rod 242, and stirring rod 3 243 are arranged in a circular array; the free end of each group of stirring rod 1 241, stirring rod 242, and stirring rod 3 243 is fixed with an inclined plate 251.

[0047] In this embodiment, the annular plate 260 is fixedly connected between the four vertical scrapers 252 ; the annular plate 260 is fixedly connected between the four vertical scrapers 252 to improve the structural strength of the vertical scrapers 252 .

[0048] In this embodiment, the rear side of the inclined plate 251 is low connected to the wall of the conical bin 210, and the rear side of the vertical scraper 252 is low connected to the tube wall of the discharge barrel 220; wherein, the directional word "rear side" is relative to the stirring shaft 231, the side facing the stirring shaft 231 is the front side, and the side facing away from the stirring shaft 231 is the rear side.

[0049] In this embodiment, the stirring shaft 231 , the stirring rod 1 241 , the stirring rod 242 , the stirring rod 3 243 , the inclined plate 251 and the vertical scraper 252 are all made of stainless steel.

[0050] In this embodiment, a cooling component 300 is provided on the outer peripheral wall of the discharge barrel 220, and the cooling component 300 includes a cooling tube spirally wound on the outer peripheral wall of the discharge barrel 220, and a coolant flows in the cooling tube, and the coolant can also be cooling water; wherein, the liquid inlet and the liquid outlet of the cooling tube are connected to a container filled with coolant through a pump.

[0051] It should be noted that, as mentioned earlier, for materials with high adhesion, it is necessary to wait for the machine to be shut down and then perform the scraping operation after the materials have cooled and solidified. Here, a cooling component 300 is provided on the outer peripheral wall of the lower barrel 220. When the extruder is working, the coolant in the cooling pipe cools the lower barrel 220 to prevent the material from being deformed by heat in the lower barrel 220 and adhering to the wall of the lower barrel 220. In combination with the vertical scraper 252, the material can be prevented from sticking to the wall of the lower barrel.

[0052] A novel extruder provided by an embodiment of the utility model has the following beneficial effects: the utility model can avoid the situation where materials stick to the wall of the discharge barrel through the coordinated design of various structures, thereby increasing the discharge speed and ensuring the quality of the next batch of products.

[0053] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, and may be located in one place or distributed over multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0054] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0055] It is understandable that those skilled in the art can make equivalent substitutions or changes based on the technical solution and concept of the utility model, and all these changes or substitutions should fall within the protection scope of the claims attached to the utility model.

Claims

1. A novel extruder, comprising an extruder body, wherein a feed bin is arranged on the feed hole of the extruder body; the feed bin comprises a conical bin and a discharge barrel connected up and down; characterized in that: A stirring and scraping member is provided in the feed bin, and a motor is provided on the top of the feed bin; The stirring and scraping parts include: a stirring shaft, a stirring rod 1, a stirring rod 2, a stirring rod 3, an oblique plate and a vertical scraper; The stirring shaft is vertically arranged in the conical bin and the lower end of the stirring shaft does not extend into the discharge barrel; the upper end of the stirring shaft is fixedly connected to the main shaft of the motor; The stirring rod 1, the stirring rod 2 and the stirring rod 3 are fixed on the stirring shaft in sequence from top to bottom; The oblique plate is fixed to the free ends of the stirring rod 1, the stirring rod 2 and the stirring rod 3, and the lengths of the stirring rod 1, the stirring rod 2 and the stirring rod 3 are successively reduced to make the oblique plate in an inclined state; The vertical scraper is fixedly connected to the lower end of the oblique plate, and the vertical scraper is located in the lower barrel; The outer peripheral wall of the lower barrel is provided with a cooling component, which includes a cooling pipe spirally wound on the outer peripheral wall of the lower barrel, and a coolant flows in the cooling pipe.

2. The novel extruder according to claim 1 is characterized in that: The stirring rod 1, stirring rod 2 and stirring rod 3 each include four groups, and the four groups of stirring rod 1, stirring rod 2 and stirring rod 3 are arranged in a circular array; the free end of each group of stirring rod 1, stirring rod 2 and stirring rod 3 is fixed with an inclined plate.

3. The novel extruder according to claim 2 is characterized in that: An annular plate is fixedly connected between the four vertical scrapers.

4. The novel extruder according to claim 1 is characterized in that: The rear side of the inclined plate is low connected to the warehouse wall of the conical warehouse, and the rear side of the vertical scraper is low connected to the pipe wall of the discharge barrel.

5. The novel extruder according to claim 1 is characterized in that: The materials of the stirring shaft, stirring rod 1, stirring rod 2, stirring rod 3, inclined plate and vertical scraper are all stainless steel.