Liftable gangue rolling prevention device
By designing a liftable anti-roll gangue device, the problem that existing equipment cannot adapt to multiple environments and structures is large inseparable space, achieving high environmental adaptability and flexibility in use, and improving the protection effect.
Patent Information
- Application Number
- CN202420134125.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-19
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-01-19
AI Technical Summary
Existing coal gangue protection equipment cannot meet the needs of various usage environments, and the fixed structure occupies a large space, and lacks adaptability and flexibility.
A liftable anti-roll gangue device is designed, including a load base, a load column, a flip mechanism, a protective baffle and a control mechanism. Through an adjustable structure and an elastic protective net, adaptation to different environments and flexible use of equipment is achieved.
This device can effectively meet the protection needs of coal mining surfaces and coal conveying equipment, improve environmental adaptability and versatility, and can be stored overall in standby state, reduce the equipment space occupied, improve protection and damage resistance and use flexibility.
Smart Images

Figure CN222612080U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a liftable anti-rolling gangue device, belonging to the technical field of coal mine safety protection equipment. Background Art
[0002] At present, in the process of coal mining operation and coal transportation through belt conveyor equipment, on the one hand, due to the large mechanical vibration of coal mining equipment during operation, it is very easy to cause coal gangue and other parts of rock walls, tunnels and other parts to fall off, thus posing a great safety hazard to on-site workers and production equipment; at the same time, in the transportation of large-volume solid materials such as coal blocks through belt conveyor equipment and other equipment, due to factors such as equipment operation vibration and the slope of the conveying line, it is very easy to cause coal gangue and other materials in the transportation to fall, and the falling coal gangue will cause great harm to the conveying equipment and the equipment or personnel around the conveying equipment. All of them constitute a great safety hazard. To address this issue, a variety of coal gangue protection equipment has been developed. However, in actual use, it is found that the current coal gangue protection equipment can often only meet the use needs of specific environments such as conveyors and coal gangue mining operations, and cannot meet the needs of multiple use environments at the same time through one equipment structure; on the other hand, during operation, the current protection equipment often has a fixed structure and requires a large installation space, which greatly affects the adaptability of the equipment to the use environment, and also leads to a large lack of flexibility in the use of the equipment.
[0003] Therefore, in view of this situation, it is necessary to develop a new liftable anti-rolling gangue device to overcome the current shortcomings and meet the needs of actual work. Summary of the invention
[0004] In order to solve the deficiencies in the prior art, the utility model provides a liftable anti-rolling gangue device, which has a simple structure, is flexible and convenient to use, and has good versatility. On the one hand, it can effectively meet the needs of rock wall protection of coal mining working faces and supporting use of coal transportation equipment, greatly improving environmental adaptability and versatility; on the other hand, it can effectively carry out effective load-bearing protection for fallen coal gangue during operation, and the equipment structure can be adjusted according to use. While meeting the operation and use requirements of different use environments, the equipment can be stored and protected as a whole in standby mode, thereby effectively improving the equipment's protection and damage resistance, and effectively reducing the equipment's occupancy rate of the construction site space, thereby further improving the equipment's use flexibility and environmental adaptability.
[0005] A liftable anti-rolling gangue device comprises a bearing base, a bearing column, a flipping mechanism, a protective baffle and a control mechanism. The upper end surface of the bearing base is connected to a plurality of bearing columns, the lower end surface of each bearing column is hinged to the upper end surface of the bearing base through a flipping mechanism, and the axis of the bearing column and the upper end surface of the bearing base form an angle of 0°-90°, and at the same time, each bearing column is distributed along the axis direction of the bearing base, the outer side surface of the bearing column is connected to at least one protective baffle, and the surface of the protective baffle is parallel to the axis of the bearing column. The protective baffle comprises a clamp, a connecting spring, a rotating shaft, and a bearing plate, wherein there are at least two clamps. Each clamp is wrapped around the outside of the bearing column and distributed from top to bottom along the axis of the bearing column. The front end face of the clamp is connected to at least one connecting spring. The left and right end faces of the connecting spring are symmetrically distributed on both sides of the axis of the bearing column and are respectively connected to the rear end face of a bearing plate. There are two bearing plates, which are symmetrically distributed on both sides of the axis of the bearing column. The side surfaces of the two bearing plates are hinged by a rotating axis, and the plate surfaces of the two bearing plates form an angle of 0°-120°. At the same time, the axis of the rotating axis is parallel to the axis of the bearing column. The control mechanism is connected to the outer side surface of the bearing base, and is respectively connected to each bearing column and the flipping mechanism.
[0006] Furthermore, in the load-bearing column, two adjacent load-bearing columns are connected by a plurality of steel strands, and the steel strands are evenly distributed from top to bottom along the axis of the load-bearing column, and both ends of the steel strands are connected to the load-bearing column through elastic winding mechanisms, wherein the elastic winding mechanism and the load-bearing column are hinged through an elastic hinge, and the elastic winding mechanism and the steel strands are connected through a hook.
[0007] Furthermore, the supporting column includes a turntable mechanism, a lifting column, a supporting column, and an elastic protective net, wherein there are at least two supporting columns, and two adjacent supporting columns are connected by a lifting column and are coaxially distributed, wherein the lower end face of the supporting column located at the bottom is connected to the turntable mechanism and is coaxially distributed, and the turntable mechanism is hinged to the supporting base through a flipping mechanism, and at the same time, each supporting column is connected to at least one protective baffle, and two adjacent protective baffles are connected to each other through an elastic protective net, the turntable mechanism and the lifting column are connected to the control mechanism, and the end face of the supporting column corresponding to the lifting column is an assembly groove, and the lifting column is embedded in the assembly groove and connected to the supporting column through the assembly groove, and when the distance between two adjacent supporting columns is 0, the two ends of the lifting column are respectively embedded in the assembly grooves of the two supporting columns.
[0008] Furthermore, the connecting spring piece is a groove structure of any one of an "Ω"-shaped and isosceles trapezoidal groove structure, and the rotating shaft corresponding to the connecting spring piece is externally provided with a guide sleeve coaxially distributed and slidably connected thereto, and at the same time, the guide sleeve and the groove bottom of the connecting spring piece are connected through a cylindrical spring, and the axis of the cylindrical spring is respectively perpendicular to the axis of the guide sleeve and the bottom of the connecting spring piece groove.
[0009] Further, the bearing plate includes elastic hinges, baffles and sliding sleeves. The baffles are all rectangular plate-like structures. There are several baffles, and at least three elastic hinges are used to hinge between adjacent baffles. Each elastic hinge is evenly distributed along the axis of the baffle. At the same time, the baffles are distributed from top to bottom along the axis of the bearing column. The axis of the baffle is vertically distributed with the axis of the bearing column, and the plate surface forms an angle of 0°-90° with the axis of the bearing column. At the same time, the rear end surfaces of the baffles are all hinged to the outer side of a sliding sleeve through elastic hinges. The sliding sleeve is wrapped outside the rotating shaft, is coaxially distributed with the rotating shaft and is slidably connected to the rotating shaft.
[0010] Further, the bearing base is a frame structure with a cross-section in a "U"-shaped groove. The flipping mechanism is embedded in the groove body of the bearing base, is connected to the bottom of the groove of the bearing base and is distributed along the axis of the bearing base. At the same time, when the angle between the axis of the bearing column and the upper end surface of the bearing base is 0°, the bearing column is embedded in the groove body of the upper end surface of the bearing base, and the protective baffle is wrapped outside the upper end surface of the groove body of the bearing base.
[0011] Further, the flipping mechanism and the turntable mechanism are any one of electric drive, hydraulic drive and pneumatic drive mechanisms; the control mechanism is any one or several combinations of an electric control console, a pneumatic operation console, and a hydraulic operation console based on programmable control. The novel structure is simple, flexible and convenient to use and has good versatility. On the one hand, it can effectively meet the needs of the rock wall protection of the coal mining working face and the supporting use of coal conveying equipment, greatly improving the environmental adaptability and versatility; on the other hand, it can effectively carry and protect the fallen coal gangue during operation, and can adjust the equipment structure according to the use. While meeting the operation and use in different environments, it can also overall store and protect the equipment in the standby state, thereby effectively improving the equipment's protection and anti-damage ability, and at the same time effectively reducing the occupancy rate of the equipment on the construction site space, thereby further improving the use flexibility and environmental adaptability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The following will describe the present invention in detail with reference to the drawings and specific embodiments;
[0013] Figure 1 It is a schematic diagram of a partial structure of the present invention in the storage state;
[0014] Figure 2 It is a schematic diagram of a partial structure of the present invention in the working state;
[0015] Figure 3 It is a schematic diagram of a partial top view of the protective baffle;
[0016] Figure 4 It is a schematic diagram of a partial cross-section of the bearing column;
[0017] Figure 5 It is a structural schematic diagram when the load-bearing plate is in the unfolded state. DETAILED DESCRIPTION
[0018] In order to make the technical means, creative features, objectives and effects of the utility model easy to construct, the utility model is further described below in conjunction with specific implementation methods. Figure 1 As shown in FIG. 5 , a liftable anti-rollover device comprises a bearing base 1, a bearing column 2, a flipping mechanism 3, a protective baffle 4 and a control mechanism 5. The upper end surface of the bearing base 1 is connected to a plurality of bearing columns 2, and the lower end surface of each bearing column 2 is hinged to the upper end surface of the bearing base 1 through the flipping mechanism 3. The axis of the bearing column 2 and the upper end surface of the bearing base 1 form an angle of 0°-90°. At the same time, each bearing column 2 is distributed along the axis direction of the bearing base 1, and the outer side surface of the bearing column 2 is connected to at least one protective baffle 4, and the surface of the protective baffle 4 is distributed parallel to the axis of the bearing column 2.
[0019] In this embodiment, the protective baffle 4 includes a clamp 41, a connecting spring 42, a rotating shaft 43, and a bearing plate 44, wherein there are at least two clamps 41, each of which is wrapped around the outside of the bearing column 2 and distributed from top to bottom along the axis of the bearing column 2, and the front end face of the clamp 41 is connected to at least one connecting spring 42, and the left end face and the right end face of the connecting spring 42 are symmetrically distributed on both sides of the axis of the bearing column 2, and are respectively connected to the rear end face of a bearing plate 44. There are two bearing plates 44, which are symmetrically distributed on both sides of the axis of the bearing column 2. The side surfaces of the two bearing plates 44 are hinged by the rotating shaft 43, and the plate surfaces of the two bearing plates 44 are at an angle of 0°-120°, and the axis of the rotating shaft 43 is parallel to the axis of the bearing column 2.
[0020] In this embodiment, the control mechanism 5 is connected to the outer side surface of the bearing base 1 and is respectively connected to each bearing column 2 and the turning mechanism 3 .
[0021] In this embodiment, in the load-bearing columns 2, two adjacent load-bearing columns 2 are connected by a plurality of steel strands 6, and each steel strand 6 is evenly distributed from top to bottom along the axis of the load-bearing column 2, and both ends of the steel strand 6 are connected to the load-bearing column 2 through an elastic winding mechanism 7, wherein the elastic winding mechanism 7 and the load-bearing column 2 are hinged through an elastic hinge, and the elastic winding mechanism 7 and the steel strand 6 are connected through a hook 8.
[0022] Through the coordination of the set steel strands and the elastic winding mechanism, a dense protective net structure can be formed between two adjacent bearing columns through the steel strands in the operating state, and the elastic deformation capacity of the elastic steel strands and the elastic winding structure can be used to elastically block the falling coal gangue, thereby reducing the damage to the equipment caused by external force impact.
[0023] It is emphasized that the supporting column 2 includes a turntable mechanism 22, a lifting column 23, a supporting column 24, and an elastic protective net 25, wherein there are at least two supporting columns 24, and two adjacent supporting columns 24 are connected by the lifting column 23 and are coaxially distributed, wherein the lower end surface of the supporting column 24 located at the bottom is connected to the turntable mechanism 22 and is coaxially distributed, the turntable mechanism 22 is hinged to the supporting base 1 through the flipping mechanism 3, and each supporting column 2 is connected to at least one protective baffle 4, and two adjacent protective baffles 4 are connected to each other through the elastic protective net 25, the turntable mechanism 22 and the lifting column 23 are connected to the control mechanism 5, and the end surface of the supporting column 24 corresponding to the lifting column 23 is an assembly groove 21, and the lifting column 23 is embedded in the assembly groove 21 and connected to the supporting column 24 through the assembly groove 21, and when the distance between two adjacent supporting columns 24 is 0, the two ends of the lifting column 23 are respectively embedded in the assembly grooves 21 of the two supporting columns 24.
[0024] During operation, the working angles of the lifting column and the load-bearing column can be effectively rotated and adjusted through the turntable mechanism, that is: in the working state, the protective baffle connected to the load-bearing column is adjusted to face the protective working surface to improve the protection capability; when in the storage state, the lifting column and the load-bearing column are first rotated, and when the load-bearing column is embedded in the upper end surface of the load-bearing base, the protective baffle is covered on the outside of the upper end surface of the load-bearing base, so that the protective baffle is used to effectively protect the upper end surface of the load-bearing base, the load-bearing column, the flip mechanism and the turntable mechanism.
[0025] The lifting column 23 is any one of an electric telescopic column, a hydraulic telescopic column and a pneumatic telescopic column.
[0026] By utilizing the elastic deformation capacity of the provided connecting spring piece, the load-bearing positioning of the load-bearing plate can be achieved, and its elastic deformation capacity can also be utilized to elastically absorb the impact force caused by coal gangue on the load-bearing plate, thereby improving the protection capability of the equipment; at the same time, the provided guide sleeve and cylindrical spring can effectively constrain and position the rotating shaft to prevent damage to the rotating shaft caused by external force impact, and at the same time, the elastic deformation capacity of the provided cylindrical spring can be utilized to elastically absorb the external force clusters received by the rotating shaft.
[0027] In this embodiment, the bearing plate 44 includes elastic hinges 441, baffles 442 and sliding sleeves 443. The baffles 442 are all rectangular plate-like structures. There are several baffles 442, and at least three elastic hinges 441 are used to hinge between adjacent baffles 442. Each elastic hinge 441 is evenly distributed along the axis of the baffle 442. At the same time, the baffles 442 are distributed from top to bottom along the axis of the bearing column 2. The axis of the baffle 442 is perpendicularly distributed to the axis of the bearing column 2, and the plate surface forms an angle of 0°-90° with the axis of the bearing column 2. At the same time, the rear end surfaces of the baffles 442 are all hinged to the outer side surface of a sliding sleeve 443 through elastic hinges 441. The sliding sleeve 43 is sleeved outside the rotating shaft 43, is coaxially distributed with the rotating shaft 43 and is slidably connected to the rotating shaft 43.
[0028] Through the hinging between elastic hinges among multiple baffles, when the device is in the storage state or the distance between the two bearing columns is reduced by the lifting column, adjacent two baffles are in a stacked state, and the baffle plate surface is perpendicularly distributed to the bearing column axis; when in the working state and the distance between adjacent two bearing columns reaches the maximum through the lifting column, when the baffle plate surface is parallel to the bearing column axis, the bearing plate is in the unfolded state, thus effectively meeting the needs of the protection operation; at the same time, the connection and positioning between each baffle and the rotating shaft are realized through the provided sliding sleeve.
[0029] In this embodiment, the bearing base 1 is a frame structure with a cross-section in a "U"-shaped groove shape. The flipping mechanism 3 is embedded in the groove body of the bearing base 1, is connected to the bottom of the groove body of the bearing base 1 and is distributed along the axis of the bearing base 1. At the same time, when the angle between the axis of the bearing column 2 and the upper end surface of the bearing base 1 is 0°, the bearing column 2 is embedded in the groove body of the upper end surface of the bearing base 1, and the protective baffle 4 is sleeved outside the upper end surface of the groove body of the bearing base 1.
[0030] In this embodiment, the flipping mechanism 3 and the turntable mechanism 22 are any one of an electric drive mechanism, a hydraulic drive mechanism and a pneumatic drive mechanism; the control mechanism 5 is any one or a combination of an electric control console, a pneumatic operation console and a hydraulic operation console based on programmable control.
[0031] In the specific implementation of this new type, first, according to the needs of the protection working environment, select the structures of the bearing base, bearing column and protective baffle that meet the protection operation, and then assemble the bearing base, bearing column, flipping mechanism, protective baffle and control mechanism that make up this new type to obtain the finished protection equipment. Then, install and position the finished protection equipment at the braking working position through the bearing base. Finally, connect the control mechanism to the external power system to complete the equipment assembly.
[0032] When the invention is in use, when the machine is in a shutdown state or does not need to be protected, the bearing columns are adjusted to be parallel to the upper end surface of the bearing base through the restaurant mechanism, and the protective baffle connected to the bearing columns is covered outside the upper end surface of the bearing base, while effectively reducing the equipment space occupancy rate and improving the space utilization rate of the construction environment, the bearing base, the turning mechanism and other parts can also be effectively protected through the protective baffle; when the protective operation is needed, the bearing columns are adjusted to be vertically distributed with the bearing base through the turning mechanism, and the working height of each bearing column is adjusted according to the needs, and the surface of each protective baffle is adjusted to face the working surface to be protected through the bearing column, so that when rockfall occurs, the falling gangue is blocked and protected by the protective baffle, and the angle formed between the two bearing plate surfaces in the same protective baffle is used to guide the blocked gangue, reduce the damage to the equipment caused by the impact force of the gangue, and assist in the targeted guidance and collection of the falling gangue, thereby improving the flexibility and reliability of use.
[0033] The novel structure is simple, flexible and convenient to use, and has good versatility. On the one hand, it can effectively meet the needs of rock wall protection of coal mining operations and supporting use of coal transportation equipment, greatly improving environmental adaptability and versatility; on the other hand, it can effectively carry and protect fallen coal gangue during operation, and the equipment structure can be adjusted according to use. While meeting the operation and use requirements of different use environments, the equipment can be stored and protected as a whole in standby mode, thereby effectively improving the equipment's protection and damage resistance, and effectively reducing the equipment's occupancy rate of the construction site space, thereby further improving the equipment's flexibility and environmental adaptability.
[0034] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A liftable anti-rolling device, characterized in that: The liftable anti-rollover device comprises a bearing base, a bearing column, a flipping mechanism, a protective baffle and a control mechanism. The upper end surface of the bearing base is connected to a plurality of bearing columns. The lower end surface of each bearing column is hinged to the upper end surface of the bearing base through a flipping mechanism. The axis of the bearing column and the upper end surface of the bearing base form an angle of 0°-90°. At the same time, each bearing column is distributed along the axis of the bearing base. The outer side surface of the bearing column is linked to at least one protective baffle. The surface of the protective baffle is parallel to the axis of the bearing column. The protective baffle comprises a clamp, a connecting spring, a rotating shaft and a bearing plate. There are at least two clamps. Each clamp is wrapped around the outside of the bearing column and distributed from top to bottom along the axis of the bearing column. The front end face of the clamp is connected to at least one connecting spring sheet. The left end face and the right end face of the connecting spring sheet are symmetrically distributed on both sides of the axis of the bearing column and are respectively connected to the rear end face of a bearing plate. There are two bearing plates, which are symmetrically distributed on both sides of the axis of the bearing column. The side surfaces of the two bearing plates are hinged by a rotating axis, and the plate surfaces of the two bearing plates form an angle of 0°-120°. At the same time, the axis of the rotating axis is distributed parallel to the axis of the bearing column. The control mechanism is connected to the outer side surface of the bearing base, and is respectively connected to each bearing column and the flipping mechanism.
2. The liftable anti-rolling device according to claim 1 is characterized in that: In the load-bearing column, two adjacent load-bearing columns are connected by a plurality of steel strands, and each steel strand is evenly distributed from top to bottom along the axis of the load-bearing column. Both ends of the steel strand are connected to the load-bearing column through an elastic winding mechanism, wherein the elastic winding mechanism and the load-bearing column are hinged by an elastic hinge, and the elastic winding mechanism and the steel strand are connected by a hook.
3. The liftable anti-rolling device according to claim 1 is characterized in that: The supporting column comprises a turntable mechanism, a lifting column, a supporting column, and an elastic protective net, wherein there are at least two supporting columns, and two adjacent supporting columns are connected by a lifting column and are coaxially distributed, wherein the lower end face of the supporting column located at the bottom is connected to the turntable mechanism and is coaxially distributed, the turntable mechanism is hinged to the supporting base through a flipping mechanism, and each supporting column is connected to at least one protective baffle, and two adjacent protective baffles are connected to each other through an elastic protective net, the turntable mechanism and the lifting column are connected to a control mechanism, and the end face of the supporting column corresponding to the lifting column is an assembly groove, and the lifting column is embedded in the assembly groove and connected to the supporting column through the assembly groove, and when the distance between two adjacent supporting columns is 0, the two ends of the lifting column are respectively embedded in the assembly grooves of the two supporting columns.
4. The liftable anti-rolling device according to claim 1 is characterized in that: The connecting spring piece is a groove structure of any one of an "Ω"-shaped and an isosceles trapezoidal groove structure, and the rotating shaft corresponding to the connecting spring piece is externally provided with a guide sleeve coaxially distributed and slidably connected thereto, and at the same time, the guide sleeve and the groove bottom of the connecting spring piece are connected through a cylindrical spring, and the axis of the cylindrical spring is respectively perpendicularly distributed to the axis of the guide sleeve and the groove bottom of the connecting spring piece.
5. The liftable anti-rolling device according to claim 1 is characterized in that: The described bearing plate includes elastic hinges, baffles and sliding sleeves. Among them, the baffles are all rectangular plate-like structures. There are several baffles, and at least three elastic hinges are used to hinge between adjacent baffles. Each elastic hinge is evenly distributed along the axis of the baffle. At the same time, the baffles are distributed from top to bottom along the axis of the bearing column. The axis of the baffle is vertically distributed with the axis of the bearing column, and the plate surface forms an angle of 0° - 90° with the axis of the bearing column. At the same time, the rear end surfaces of the baffles are all hinged to the outer side surface of a sliding sleeve through elastic hinges. The sliding sleeve is sleeved outside the rotating shaft, is coaxially distributed with the rotating shaft and is slidably connected to the rotating shaft.
6. The liftable anti-rolling device according to claim 1 is characterized in that: The described bearing base is a frame structure with a "U"-shaped cross-section groove. The flipping mechanism is embedded in the groove body of the bearing base, is connected to the bottom of the groove of the bearing base and is distributed along the axis direction of the bearing base. At the same time, when the angle between the axis of the bearing column and the upper end surface of the bearing base is 0°, the bearing column is embedded in the groove body of the upper end surface of the bearing base, and the protective baffle is sleeved outside the upper end surface of the groove body of the bearing base.
7. The liftable anti-rolling device according to claim 1 is characterized in that: The described flipping mechanism and turntable mechanism are any one of electric drive, hydraulic drive and pneumatic drive mechanisms; the control mechanism is any one or several of an electric control console, a pneumatic operation console, and a hydraulic operation console based on programmable control.