Automatic toast processing residue collecting device
By designing an automatic collection device for processing toast residues, the problems of waste of flour and difficulty in recycling are solved, and the effective recycling of flour and the cleaning of the production environment are achieved.
Patent Information
- Application Number
- CN202421067054.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-14
AI Technical Summary
In the prior art, the flour sprinkled on the conveyor belt cannot completely stick to the surface of the dough, resulting in waste of flour and difficult to effectively recover the residue.
An automatic collection device for toast processing residues is designed, including a conveyor belt, a collection box and a residue cleaning structure. By setting up a residue cleaning structure and a collection box, the residue on the surface of the conveyor belt is automatically recovered; through the guide plate and vibration motor, the residue can be effectively dropped into the collection box.
It realizes effective recycling of flour, reduces flour waste, ensures cleanliness of the production environment, and reduces production costs.
Smart Images
Figure CN222612177U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of food processing, and in particular to an automatic collection device for toast processing residues. Background Art
[0002] Toast is a common type of bread. It is usually rectangular and can be eaten directly after being sliced. It can also be used to make various sandwiches and other delicacies. Because toast is made of flour, a dough rounding machine is usually required in the process of making toast.
[0003] The dough rounding machine includes a conical rotor with a spiral guide rail arranged on the outside of the rotor. When in use, the dough is put in from the lower end of the guide rail, and the dough moves upward along the guide rail under the rotation of the rotor. During the upward movement of the dough, the dough rotates on itself, and the dough becomes round in the process. Then the dough enters the conveyor belt above the guide rail. A flour sprinkler is arranged above the conveyor belt. The flour sprinkler sprinkles flour on the transmission belt so that the dough will not stick to the conveyor belt when it reaches the conveyor belt.
[0004] The existing technology has defects: the flour sprinkled on the conveyor belt cannot be completely adhered to the surface of the dough, and the remaining flour will fall to the ground or stick to the surface of the conveyor belt, thereby causing a waste of flour. Utility Model Content
[0005] In order to automatically recycle processing residues, the present application provides an automatic collection device for toast processing residues.
[0006] The above technical objectives of this application are achieved through the following technical solutions:
[0007] An automatic toast processing residue collection device comprises a bracket, a conveyor belt is arranged on the bracket, a collection box for collecting fallen residues is arranged below the bracket, and a residue cleaning structure for cleaning the residual residue on the conveyor belt surface is arranged on the lower surface of the conveyor belt.
[0008] By adopting the above scheme, when the dough reaches the conveyor belt after passing through the dough rounding machine, the flour sprinkling device sprinkles flour on the upper surface of the conveyor belt to reduce the stickiness of the dough. Then the dough is conveyed to the next process along the conveyor belt, and part of the flour is adsorbed on the surface of the conveyor belt. When the flour reaches the bottom of the conveyor belt, the flour falls downward due to gravity and falls into the collection box. Part of the flour is still adsorbed on the surface of the conveyor belt. Then the residue cleaning structure cleans the flour remaining on the surface of the transmission belt, and the flour remaining on the surface of the transmission belt falls into the collection box below, thereby achieving the purpose of preventing the residue from flying everywhere and automatically recovering the processing residue.
[0009] Optionally, the residue cleaning structure includes a brush, the brush is in contact with the lower surface of the conveyor belt, the brush is located below the conveyor belt and the brush is located directly above the collection box.
[0010] By adopting the above technical solution, as the conveyor belt moves, the residue on the surface of the conveyor belt contacts the brush and is intercepted by the brush, so that the residue on the surface of the conveyor belt falls on the surface of the conveyor belt, thereby achieving the purpose of cleaning the residue on the surface of the conveyor belt.
[0011] Optionally, the brush is a cylindrical brush, the bracket is connected to a cleaning motor, and the output shaft of the cleaning motor is fixedly connected to one end of the brush.
[0012] By adopting the above technical solution, the cleaning motor drives the brush to rotate, so that the relative movement between the brush and the conveyor belt is increased, the cleaning surface is more comprehensively covered, stains and impurities are removed, and the cleaning ability of the brush is enhanced.
[0013] Optionally, the bracket is connected to a guide plate, which is arranged at an angle, with the guide plate tilted toward the edge of the conveyor belt on the upper side and the guide plate located directly above the collection box on the lower side.
[0014] By adopting the above technical solution, since the conveyor belt is long, if you want to collect all the residues dropped from the conveyor belt, you need a larger collection box, which is not only inconvenient to transport but also costly. Therefore, a guide plate is provided to make the residues dropped from the conveyor belt fall onto the guide plate, and the residues are affected by gravity and fall along the guide plate into the collection box, thereby achieving the effect of more complete residue collection and reducing production costs.
[0015] Optionally, the guide plate is rotatably connected to the bracket near the bottom, the bracket is fixedly connected to a vibrating motor, the output shaft of the vibrating motor is fixedly connected to a cam, and the cam is in contact with a side of the guide plate facing away from the conveyor belt.
[0016] By adopting the above technical solution, the vibrating motor rotates, driving the cam to rotate, and the edge of the cam contacts the surface of the guide plate. Since the distance between the edge of the cam and the center is different, the distance between the surface of the guide plate and the center of the cam is not fixed when the cam rotates. Therefore, when the cam rotates, the guide plate vibrates up and down, making it easier for the residue on the surface of the guide plate to move along the guide plate, thereby preventing the residue from accumulating on the surface of the guide plate.
[0017] Optionally, wheels are provided under the collecting box.
[0018] By adopting the above technical solution, the wheels are provided to make the collection box more convenient to move, thereby making the collected residues more convenient to transport.
[0019] Optionally, shielding curtains are arranged around the bracket to prevent residue from splashing.
[0020] By adopting the above technical solution, since the residue is light in weight and easily affected by air flow, it may fly everywhere with the air flow during the falling process, resulting in the residue cannot be collected and causing pollution to the production workshop environment. Therefore, a shielding curtain is set to limit the movement range of the residue, and the shielding curtain is highly flexible and does not hinder the movement of the collection box.
[0021] Optionally, the collection box is connected to a ventilation structure.
[0022] By adopting the above technical solution, since the main component of the residue is flour, the storage environment of the flour needs to be ventilated, so a ventilation structure is provided to increase the air flow of the collection box, so that the residue is not easily damaged.
[0023] Optionally, the ventilation structure includes a fan and a ventilation duct. The ventilation duct is arranged inside the collection box, and the ventilation duct is arranged at an upper position of the collection box. One end of the ventilation duct is sealed, and the other end is connected to the fan. A plurality of air holes are opened on the surface of the ventilation duct, and the plurality of air holes are arranged along the axial direction of the ventilation duct.
[0024] By adopting the above technical solution, air is blown into the ventilation duct of the fan box, the air flows in the ventilation duct and flows out at the wind holes, thereby accelerating the air circulation in the collection box. Since the diameter of the wind holes is small, the wind force and range are small, which has little impact on the falling of the residue.
[0025] In summary, this application has the following technical effects:
[0026] By setting up a residue cleaning structure and a collection box, the residue remaining on the surface of the transmission belt falls into the collection box, and the processing residue is automatically recovered;
[0027] The guide plate is provided to expand the range of residue collection;
[0028] The guide plate can be moved up and down by arranging a vibrating motor and a cam, so that the residue on the surface of the guide plate can fall into the collection box along the guide plate more easily. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of this application;
[0030] Figure 2 It is a partial structural diagram of the present application intended to emphasize the structure below the conveyor belt;
[0031] Figure 3 This is a partial structural diagram from another perspective intended to emphasize the structure below the conveyor belt.
[0032] In the figure, 1. bracket; 11. support plate; 2. conveyor belt; 21. side guard; 3. residue cleaning structure; 31. brush; 32. cleaning motor; 4. collection box; 41. wheel; 5. guide plate; 6. vibrating motor; 61. cam; 7. shielding curtain; 8. ventilation structure; 81. ventilation duct; 811. air hole; 82. fan; 9. dough rounding machine; 10. powder spreading device. DETAILED DESCRIPTION
[0033] The present application is further described in detail below in conjunction with the accompanying drawings.
[0034] Reference Figure 1 and Figure 2 , an automatic collection device for toast processing residues, comprising a bracket 1, a conveyor belt 2 is connected above the bracket 1, one end of the conveyor belt 2 is located at the exit of a dough rounding machine 9, and the conveyor belt 2 is located below a powdering device 10, a collection box 4 is arranged below the conveyor belt 2, and an oil residue cleaning structure 3 is arranged on the lower surface of the conveyor belt 2. When toast is produced, the dough reaches the conveyor belt 2 after passing through the rounding machine, and the powdering device 10 sprinkles flour on the surface of the conveyor belt 2 at the same time, part of the flour adheres to the dough to reduce the stickiness of the dough, and part of the flour does not adhere to the surface of the dough to form residues, part of the residue directly falls into the collection box 4 below the conveyor belt 2, and the other part of the residue is adsorbed on the surface of the conveyor belt 2 and moves with the conveyor belt 2 until it reaches the residue cleaning structure 3, and the residue cleaning structure 3 removes the residue adsorbed on the surface of the conveyor belt 2, and makes the removed residue fall into the collection box 4 below, thereby completing the automatic collection of the residue.
[0035] Reference Figure 1 Since the residue is light in weight, it may be affected by air flow and fly around during the falling process. Therefore, a shielding curtain 7 is set around the bracket 1 to limit the moving space of the residue, thereby avoiding the flying of the residue to cause environmental pollution in the production workshop and waste of the residue.
[0036] Reference Figure 2 and Figure 3The conveyor belt 2 is arranged above the bracket 1, and side guards 21 for preventing dough and flour from falling are fixedly arranged on both sides of the conveying path of the conveyor belt 2, so that the flour and dough can smoothly move along the conveying direction of the conveyor belt 2. The residue cleaning structure 3 includes a cleaning motor 32 and a brush 31. The cleaning motor 32 is fixedly connected to the bracket 1, and the output shaft of the cleaning motor 32 is perpendicular to the conveying direction of the conveyor belt 2. The brush 31 is cylindrical, and one end of the brush 31 is fixedly connected to the output shaft of the cleaning motor 32. The end of the brush 31 away from the cleaning motor 32 is rotatably connected to the bracket 1. The brush 31 contacts the lower surface of the conveyor belt 2, and the brush 31 is located above the collection box 4. The motor drives the brush 31 to rotate, so that the brush 31 brushes the lower surface of the conveyor belt 2, thereby erasing the residue adsorbed on the surface of the conveyor belt 2, and causing the residue to fall into the collection box 4 below under the influence of gravity, thereby completing the collection of the residue.
[0037] Reference Figure 2 Since the conveyor belt 2 is long, if you want to collect all the residues dropped from the conveyor belt 2, you need a larger collection box 4, which is not only inconvenient to transport, but also costly. Therefore, a guide plate 5 is connected to the bracket 1, and the guide plate 5 is tilted. The guide plate 5 is tilted toward the edge of the conveyor belt 2 on the upper side, and the guide plate 5 is located directly above the collection box 4 on the lower side. When the residue falls above the conveyor belt 2, it falls onto the guide plate 5, and then the residue slides downward along the guide plate 5 under the influence of gravity, so that the residue falls into the collection box 4.
[0038] Reference Figure 2 and Figure 3 The bracket 1 is fixedly connected with a support plate 11, which is arranged horizontally. The guide plate 5 is hinged to the support plate 11 at the lower side. A vibrating motor 6 is fixedly arranged above the support plate 11. The output shaft of the vibrating motor 6 is connected with a cam 61. The edge of the cam 61 contacts the side of the guide plate 5 away from the conveyor belt 2. The rotation of the vibrating motor 6 drives the cam 61 to rotate. Since the distance between the edge of the cam 61 and the center of the cam 61 is different, when the cam 61 rotates, the distance between the guide plate 5 and the center of the cam 61 changes continuously, so that the guide plate 5 vibrates up and down, so that the residue on the surface of the guide plate 5 slides down along the guide plate 5 more smoothly.
[0039] Reference Figure 2 and Figure 3, wheels 41 are arranged under the collecting box 4, so that the collecting box 4 can be transported more conveniently. Since the main component of the residue is flour, the flour needs to be ventilated and stored, so a ventilation structure 8 is arranged in the collecting box 4 to ensure the ventilation of the collecting box 4. The ventilation structure 8 includes a ventilation pipe 81 and a fan 82. The ventilation pipe 81 is arranged inside the collecting box 4, and the ventilation pipe 81 is fixedly connected to the upper position of the collecting box 4. One end of the ventilation pipe 81 is blocked, and the end of the ventilation pipe 81 away from the blockage is fixedly connected to the fan 82. A plurality of air holes 811 are opened on the surface of the ventilation pipe 81, and the air holes 811 are arranged along the axis of the ventilation pipe 81. When the fan is started, the wind is blown into the ventilation pipe 81, and blown into the collecting box 4 along the air holes 811, thereby accelerating the ventilation in the collecting box 4. At the same time, since the diameter of the air holes 811 is small, the wind force and range of the blown wind are small, so the residue will not be flying around.
[0040] The specific implementation principle of the present application is: when toast is produced, the cleaning motor 32 is started, and part of the residue remaining on the conveyor belt 2 falls onto the surface of the guide plate 5 due to the weight, and the vibrating motor 6 is started. The vibrating motor 6 drives the cam 61 to rotate, thereby driving the guide plate 5 to vibrate, so that the residue on the surface of the guide plate 5 can fall into the collecting box 4 along the guide plate 5 more quickly, and part of the residue adsorbed on the surface of the conveyor belt 2 is turned on the cleaning motor 32, and the cleaning motor 32 drives the brush 31 to rotate, so that the brush 31 wipes off the residue adsorbed on the surface of the conveyor belt 2, and makes the residue fall into the collecting box 4, thereby completing the automatic collection of the residue.
[0041] This specific embodiment is merely an explanation of the present application and is not a limitation of the present application. After reading this specification, those skilled in the art may make modifications to the present embodiment without any creative contribution as needed, but such modifications are protected by the patent law as long as they are within the scope of the claims of the present application.
Claims
1. An automatic collection device for toast processing residues, characterized in that: The invention comprises a support (1), a conveyor belt (2) is arranged on the support (1), a collection box (4) for collecting fallen residues is arranged below the support (1), and a residue cleaning structure (3) for cleaning the residues remaining on the surface of the conveyor belt (2) is arranged on the lower surface of the conveyor belt (2); the collection box (4) is connected to a ventilation structure (8); the ventilation structure (8) comprises a fan (82) and a ventilation pipe (81), the ventilation pipe (81) is arranged inside the collection box (4), and the ventilation pipe (81) is arranged at an upper position of the collection box (4), one end of the ventilation pipe (81) is sealed, and the other end is connected to the fan (82), a plurality of air holes (811) are opened on the surface of the ventilation pipe (81), and the plurality of air holes (811) are arranged along the axial direction of the ventilation pipe (81).
2. The automatic toast processing residue collection device according to claim 1, characterized in that: The residue cleaning structure (3) comprises a brush (31), the brush (31) contacts the lower surface of the conveyor belt (2), the brush (31) is located below the conveyor belt (2) and the brush (31) is located directly above the collection box (4).
3. The automatic toast processing residue collection device according to claim 2, characterized in that: The brush (31) is a cylindrical brush (31), the bracket (1) is connected to a cleaning motor (32), and the output shaft of the cleaning motor (32) is fixedly connected to one end of the brush (31).
4. The automatic toast processing residue collection device according to claim 1, characterized in that: The bracket (1) is connected to a guide plate (5), which is arranged at an angle. The guide plate (5) is inclined toward the edge of the conveyor belt (2) on the upper side, and is located directly above the collection box (4) on the lower side.
5. The automatic toast processing residue collection device according to claim 4, characterized in that: The guide plate (5) is rotatably connected to the bracket (1) near the bottom, the bracket (1) is fixedly connected to a vibrating motor (6), the output shaft of the vibrating motor (6) is fixedly connected to a cam (61), and the cam (61) is in contact with a side of the guide plate (5) facing away from the conveyor belt (2).
6. The automatic toast processing residue collection device according to claim 1, characterized in that: Wheels (41) are arranged below the collection box (4).
7. The automatic toast processing residue collection device according to claim 1, characterized in that: The bracket (1) is provided with shielding curtains (7) around it for preventing residue from splashing.