Self-cleaning bucket elevator
By using a combination of ultrasonic waves and spray heads in the self-cleaning bucket elevator for cleaning, and using air dryer and air guide plate to treat water droplets, the problems of unclean cleaning of the hopper and the water droplets caused by sticking materials are solved, and the cleaning effect is significantly improved.
Patent Information
- Application Number
- CN202421411808.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The existing self-cleaning bucket elevator cannot fully flush the hopper during the cleaning process, resulting in unclear attachment of materials, and a large amount of water droplets attached to the hopper after cleaning can easily lead to problems with sticking materials.
A self-cleaning bucket elevator is designed, which uses an ultrasonic generator, circulating water pump, suction pipe, water pipe, water guide plate and shower head to automatically drop materials through ultrasonic waves and flush them through the shower head; at the same time, the attached water droplets are blown off by air dryer and air guide plate to ensure the cleanliness of the hopper.
It effectively improves the cleanliness of the hopper during the cleaning process, avoids the cleaning problem caused by material adhesion, and prevents the adhesion of material caused by water droplets.
Smart Images

Figure CN222612181U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of elevators, in particular to a self-cleaning bucket elevator. Background Art
[0002] The bucket type is suitable for lifting from low to high places. After the supplied materials are put into the hopper through the vibration table, the machine automatically runs continuously to transport them upward. The transmission speed can be adjusted according to the transmission volume, and the lifting height can be selected as needed. The hopper is designed and manufactured by ourselves. The PP non-toxic hopper makes this type of bucket elevator more widely used. All sizes are designed and manufactured according to actual needs. It is designed to match vertical packaging machines and computer metering machines. It is suitable for lifting and loading products such as food, medicine, chemical industrial products, screws, nuts, etc. The automatic stop and start of the machine can be controlled by the signal recognition of the packaging machine.
[0003] According to the published patent 202320721504.7, a self-cleaning bucket elevator relates to the technical field of bucket elevators. The utility model includes a casing, a bottom box is fixedly connected to the bottom of the casing, a rectangular groove is provided on the front end surface of the casing, a driving motor is fixedly connected to one side of the casing, the driving motor is connected to the main pulley through a transmission belt, a cleaning component is provided inside the bottom box, and the inside of the casing is connected to a moving pulley through an adjusting component. The cleaning component includes a circulating pump, a water pipe, a nozzle, a filter plate and a slag discharge pipe. The adjusting component includes a sealing rectangular plate, a sliding rod and an adjusting bolt. In the process of developing the utility model, the inventor found that at least the following problems in the prior art have not been solved. The cleaning component and the adjustment component are set to solve the problem that each position cannot be fully flushed while driving. During use, the traditional self-cleaning bucket elevator only simply flushes the hopper, and the material adheres to the feed hopper, which easily leads to the phenomenon of unclean cleaning, reducing the cleanliness of the machine feed hopper during the cleaning process. In addition, the material hopper after cleaning is not treated with attached water droplets, and a large number of water droplets adhere to the feed hopper, which easily leads to the phenomenon of sticking materials. For this reason, it is necessary to design a new technical solution to solve it. Utility Model Content
[0004] The purpose of the utility model is to overcome the deficiencies of the prior art, meet actual needs, and provide a self-cleaning bucket elevator to solve the technical problems of the current self-cleaning bucket elevator that materials adhere to the feed hopper and easily lead to unclean cleaning and a large number of water droplets adhere to the feed hopper and easily lead to adhesion of materials.
[0005] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is as follows: a self-cleaning bucket elevator is designed, including a lifting body, a cleaning water tank is installed at the bottom of the lifting body, a cover plate is sealed on one side of the cleaning water tank, an ultrasonic generator is fixedly connected to one end of the outside of the cleaning water tank, a circulating water pump is fixedly connected to one side of the top of the cleaning water tank, a water suction pipe and a water delivery pipe are respectively installed at both ends of the circulating water pump, the other end of the water delivery pipe is connected to a spray head through a water guide plate, an air dryer is fixedly connected to the other side of the top of the cleaning water tank, the air outlet end of the air dryer is connected to an air guide plate through an air delivery pipe, a plurality of air outlet holes are opened on the air guide plate, an isolation plate is fixedly connected to the bottom end of the inside of the cleaning water tank, an ultrasonic transducer is fixedly connected to the bottom of the isolation plate, and a filter is installed in the middle and upper part of the inside of the cleaning water tank.
[0006] Preferably, one end of the water suction pipe is sealed and connected to one end of the circulating water pump, and the other end of the water suction pipe is sealed and connected to one end of the cleaning water tank and is located above the isolation plate.
[0007] Preferably, one end of the water pipe is sealed connected to the other end of the circulating water pump, the other end of the water pipe is sealed connected to one side of the water guide plate, the sprinkler heads are evenly distributed on the other side of the water guide plate and are sealed connected to the inside of the water guide plate.
[0008] Preferably, one end of the air duct is sealed connected to the air outlet end of the air dryer, and the other end of the air duct is sealed connected to one end of the air guide plate, and the air guide plate is located above the water guide plate.
[0009] Preferably, both ends of the interior of the lifting body are rotatably connected with transmission gears, the exterior of the transmission gears is connected with a feed hopper via a transmission chain, and one end of one of the transmission gears is fixedly connected to the output end of the drive motor.
[0010] Preferably, a filling hopper is fixedly connected to one side of the exterior of the lifting body, and a discharge hopper is fixedly connected to the top of the other side of the exterior of the lifting body.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The utility model combines an ultrasonic generator, a circulating water pump, a water suction pipe, a water delivery pipe, a water guide plate and a spray head. When the elevator is in operation, a driving motor drives a transmission gear to rotate, and then a transmission gear drives another transmission gear to rotate through a transmission chain. During this process, the transmission chain transports the feed hopper. When the feed hopper enters the inside of the cleaning water tank, the ultrasonic generator generates ultrasonic waves to the water in the cleaning water tank through an ultrasonic transducer, so that the materials attached to the feed hopper are automatically dropped. When the materials pass through the spray head, the circulating water pump extracts the filtered water in the cleaning water tank through the water suction pipe, and then the water is delivered to the water guide plate by the water delivery pipe, and then the feed hopper is rinsed by the spray head, so that the cleanliness of the elevator feed hopper during the cleaning process is improved, and the phenomenon of materials attached to the feed hopper and causing unclean cleaning is avoided.
[0013] When the cleaned feed hopper passes through the air guide plate, the air dryer will transport a large amount of air to the air guide plate through the air duct, and then discharge the air from the air outlet holes on the air guide plate, so as to blow off the large water droplets attached to the feed hopper after cleaning, thereby preventing a large amount of water droplets from adhering to the feed hopper and causing the material to stick. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a front structural schematic diagram of the utility model;
[0015] Figure 2 It is a schematic diagram of the back structure of the utility model;
[0016] Figure 3 It is a cross-sectional view of the utility model;
[0017] Figure 4 This is a side view of the air guide plate of the utility model;
[0018] Figure 5 It is a side view of the water guide plate of the utility model;
[0019] In the figure: 1, lifting body; 11, filling hopper; 12, discharging hopper; 13, transmission gear; 14, transmission chain; 15, driving motor; 16, feeding hopper;
[0020] 2. Cleaning water tank; 21. Cover plate; 22. Ultrasonic generator; 23. Circulating water pump; 24. Suction pipe; 25. Water delivery pipe; 26. Water guide plate; 27. Sprinkler head;
[0021] 3. Air dryer; 31. Air duct; 32. Air guide plate; 33. Air outlet; 34. Isolation plate; 35. Ultrasonic transducer; 36. Filter. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0023] Example 1: A self-cleaning bucket elevator, see Figures 1 to 5 , including a lifting body 1, a cleaning water tank 2 is installed at the bottom of the lifting body 1, a cover plate 21 is sealed on one side of the cleaning water tank 2, an ultrasonic generator 22 is fixedly connected to one end of the outside of the cleaning water tank 2, a circulating water pump 23 is fixedly connected to one side of the top of the cleaning water tank 2, and a water suction pipe 24 and a water delivery pipe 25 are respectively installed at both ends of the circulating water pump 23, one end of the water suction pipe 24 is sealed and connected to one end of the circulating water pump 23, the other end of the water suction pipe 24 is sealed and connected to one end of the cleaning water tank 2, and is located above the isolation plate 34, the other end of the water delivery pipe 25 is connected to a spray head 27 through a water guide plate 26, one end of the water delivery pipe 25 is sealed and connected to the other end of the circulating water pump 23, and the other end of the water delivery pipe 25 is sealed and connected to the water guide plate 2 6, the spray heads 27 are evenly distributed on the other side of the water guide plate 26, and are sealed and connected to the inside of the water guide plate 26. When the feed hopper 16 enters the inside of the cleaning water tank 2, the ultrasonic generator 22 generates ultrasonic waves to the water in the cleaning water tank 2 through the ultrasonic transducer 35, so that the materials attached to the feed hopper 16 are automatically dropped. When the materials pass through the spray heads 27, the circulating water pump 23 extracts the filtered water in the cleaning water tank 2 through the suction pipe 24, and then the water is transported to the water guide plate 26 by the water pipe 25, and then the feed hopper 16 is flushed by the spray heads 27, so that the cleanliness of the elevator feed hopper 16 during the cleaning process is improved, and the phenomenon of materials adhering to the feed hopper 16 and causing unclean cleaning is avoided;
[0024] The other side of the top of the cleaning water tank 2 is fixedly connected to the air dryer 3, and the air outlet end of the air dryer 3 is connected to the air guide plate 32 through an air duct 31. One end of the air duct 31 is sealed and connected to the air outlet end of the air dryer 3, and the other end of the air duct 31 is sealed and connected to one end of the air guide plate 32. The air guide plate 32 is located above the water guide plate 26, and a plurality of air outlet holes 33 are provided on the air guide plate 32. The bottom end of the interior of the cleaning water tank 2 is fixedly connected to an isolation plate 34, and the bottom of the isolation plate 34 is fixedly connected to an ultrasonic transducer 35. A filter screen 36 is installed in the middle and upper part of the interior of the cleaning water tank 2. When the cleaned feed hopper 16 passes through the air guide plate 32, the air dryer 3 will transport a large amount of wind to the air guide plate 32 through the air duct 31, and the wind will be discharged from the air outlet holes 33 on the air guide plate 32, so as to blow off the large water droplets attached to the feed hopper 16 after cleaning, thereby preventing a large amount of water droplets from adhering to the feed hopper 16 and causing the material to stick.
[0025] For details, see Figure 3The two ends of the lifting body 1 are rotatably connected with transmission gears 13, and the outside of the transmission gear 13 is connected with a feed hopper 16 through a transmission chain 14. One end of a transmission gear 13 is fixedly connected to the output end of the drive motor 15. When the elevator is operating, the drive motor 15 will drive a transmission gear 13 to rotate, and then a transmission gear 13 will drive another transmission gear 13 to rotate through the transmission chain 14. In this process, the transmission chain 14 will transport the feed hopper 16.
[0026] For further information, see Figure 3 A filling hopper 11 is fixedly connected to one side of the outside of the lifting body 1, and a discharge hopper 12 is fixedly connected to the top of the other side of the outside of the lifting body 1. When the feeding hopper 16 passes through the filling hopper 11, the material will fall into the feeding hopper 16 for transportation, and when the feeding passes through the discharge hopper 12, the material will be discharged from the discharge hopper 12.
[0027] In addition, the components designed in the present invention are all universal standard parts or components known to technical personnel in the field. Their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. They can be fully implemented by technical personnel in the field, and there is no need to elaborate. The content protected by the present invention does not involve improvements to internal structures and methods.
[0028] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims
1. A self-cleaning bucket elevator, comprising an elevator body (1), characterized in that: A cleaning water tank (2) is installed at the bottom of the lifting body (1), a cover plate (21) is sealed on one side of the cleaning water tank (2), an ultrasonic generator (22) is fixedly connected to one end of the outside of the cleaning water tank (2), a circulating water pump (23) is fixedly connected to one side of the top of the cleaning water tank (2), a water suction pipe (24) and a water delivery pipe (25) are respectively installed at both ends of the circulating water pump (23), and the other end of the water delivery pipe (25) is connected to a spray head via a water guide plate (26). (27), the other side of the top of the cleaning water tank (2) is fixedly connected to an air dryer (3), the air outlet end of the air dryer (3) is connected to an air guide plate (32) through an air supply pipe (31), and a plurality of air outlet holes (33) are provided on the air guide plate (32), the bottom end of the interior of the cleaning water tank (2) is fixedly connected to an isolation plate (34), the bottom of the isolation plate (34) is fixedly connected to an ultrasonic transducer (35), and a filter screen (36) is installed in the middle and upper part of the interior of the cleaning water tank (2).
2. A self-cleaning bucket elevator as claimed in claim 1, characterized in that: One end of the water suction pipe (24) is sealed to one end of the circulating water pump (23), and the other end of the water suction pipe (24) is sealed to one end of the cleaning water tank (2) and is located above the isolation plate (34).
3. A self-cleaning bucket elevator as claimed in claim 1, characterized in that: One end of the water delivery pipe (25) is sealedly connected to the other end of the circulating water pump (23), and the other end of the water delivery pipe (25) is sealedly connected to one side of the water guide plate (26). The spray heads (27) are evenly distributed on the other side of the water guide plate (26) and are sealedly connected to the inside of the water guide plate (26).
4. A self-cleaning bucket elevator as claimed in claim 1, characterized in that: One end of the air supply pipe (31) is sealed to the air outlet end of the air dryer (3), and the other end of the air supply pipe (31) is sealed to one end of the air guide plate (32), and the air guide plate (32) is located above the water guide plate (26).
5. A self-cleaning bucket elevator as claimed in claim 1, characterized in that: The two ends of the interior of the lifting body (1) are rotatably connected to transmission gears (13), the exterior of the transmission gear (13) is connected to a feed hopper (16) via a transmission chain (14), and one end of the transmission gear (13) is fixedly connected to the output end of a driving motor (15).
6. A self-cleaning bucket elevator as claimed in claim 1, characterized in that: A material injection hopper (11) is fixedly connected to one side of the exterior of the lifting body (1), and a material discharge hopper (12) is fixedly connected to the top of the other side of the exterior of the lifting body (1).
Citation Information
Patent Citations
Self-cleaning bucket elevator
CN219620188U