Sodium soap production device
By designing a side-by-side conveyor belt mechanism and multiple imprint plates and elastic components in the sodium soap production device, the continuous automatic imprinting of sodium soap is achieved, solving the problem of difficult to control the manual imprinting force and improving work efficiency.
Patent Information
- Application Number
- CN202420649919.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The manual imprinting force of existing soap production devices is difficult to control during the embossing process, which can easily lead to soap damage and low working efficiency.
A sodium soap production device is designed, using two sets of conveyor belt mechanisms arranged side by side, combining multiple imprint plates and elastic components to achieve continuous automatic imprinting of sodium soap without closing the switch of the conveyor belt mechanism.
It realizes efficient automatic imprinting of multiple sodium soaps, improves work efficiency, and avoids the problem of difficult to control the manual imprinting force.
Smart Images

Figure CN222613290U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of soap production, in particular to a sodium soap production device. Background Art
[0002] The metal is mainly alkali metal such as sodium or potassium. Ammonia and certain organic bases such as ethanolamine and triethanolamine are also used to make special-purpose soaps. Soaps are soluble in water and have washing and decontamination effects. In the prior art, the finished soap is made by extruding the raw materials through an extruder to make them into long strips, and then cutting, stamping and packaging them.
[0003] A Chinese patent with authorization announcement number CN211896870U discloses an imprinting device for soap production, comprising a frame and a pressing plate, and two vertical plates arranged side by side on the frame, a conveying assembly for driving the long soap to move is provided between the two vertical plates; the frame is provided with vertical sliding holes near the four corners, the pressing plate is provided with four guide slide rods respectively slidably connected to the four vertical sliding holes, the lower end of each guide slide rod passes through the frame and is installed with a limiting nut; a return spring for forcing the pressing plate to move upward is sleeved on the guide slide rod; the pressing plate is provided with an imprinting mold for imprinting the soap on the surface facing the conveyor belt; a power assembly for driving the conveying assembly to rotate is provided on the outer side of one of the vertical plates, and a rack extending vertically downward is provided on the pressing plate, and the rack is used to drive the power assembly to rotate.
[0004] The above-mentioned disclosed patent still has the following technical defects: 1. The manual stamping force cannot be well controlled. If the stamping force is too large, it will easily damage the soap and be time-consuming and labor-intensive; 2. By setting up a set of stamping mechanisms, the conveyor belt stops driving during the stamping process, resulting in low working efficiency. Utility Model Content
[0005] The utility model aims to provide a sodium soap production device in view of the problems existing in the background technology.
[0006] The technical solution of the utility model is a sodium soap production device, comprising:
[0007] A base and two sets of conveyor belt mechanisms a, the two sets of conveyor belt mechanisms a are arranged side by side up and down, and a plurality of brackets are connected between the upper conveyor belt mechanism a and the base;
[0008] A plurality of embossing plates, the plurality of embossing plates are arranged in an array along the transmission direction of the upper conveyor belt mechanism a, and the plurality of embossing plates and the conveyor belt mechanism a are all connected with elastic components;
[0009] A limit plate, which is arranged on the inner side of the conveyor belt mechanism a;
[0010] A plurality of storage boxes are arranged in an array along the transmission direction of the lower conveyor belt mechanism a, and the plurality of storage boxes correspond to the plurality of stamping plates one by one.
[0011] Preferably, the conveyor belt mechanism a includes a frame, a transmission belt and two groups of transmission parts, both of which are mounted on the frame. The transmission parts include a servo motor, a toothed belt and four toothed pulleys, the four toothed pulleys are rotatably mounted on the frame, and the four toothed pulleys are connected to each other through toothed belts. The servo motor is mounted on the frame and its output shaft is connected to the rotating shaft of any toothed pulley. The transmission belt is sleeved on the outer circumference of the two toothed belts, and the transmission belt is fixedly bonded to the two toothed belts.
[0012] Preferably, a conveyor belt mechanism b is provided below the conveying end of the lower conveyor belt mechanism a.
[0013] Preferably, a hydraulic cylinder for driving the lower conveyor belt mechanism a to rise and fall is installed on the base.
[0014] Preferably, limiting members are arranged around the storage box, and the limiting members include an adjusting bolt and a limiting block. The adjusting bolt is threadedly connected to the storage box, and the limiting block is connected to the inner end of the adjusting bolt.
[0015] Preferably, the elastic component includes a fixed block, a guide rod, a spring and a hemispherical block. The fixed block is installed on the transmission belt. The guide rod movably passes through the fixed block and the transmission belt. The outer end of the guide rod is connected to the stamping plate, and its outer end is connected to the hemispherical block. The spring sleeve is installed on the guide rod.
[0016] Preferably, one side of the limiting plate adjacent to the conveying end of the upper conveyor belt mechanism a is horizontally arranged, and the other side is an upwardly tilted structure.
[0017] Compared with the prior art, the utility model has the following beneficial technical effects: the utility model can realize continuous automatic stamping of multiple sodium soaps by setting two sets of conveyor belt mechanisms a, coordinating multiple stamping plates and multiple elastic components, and there is no need to turn off the switch of the conveyor belt mechanism a during the stamping process, and its working efficiency is relatively high. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the utility model.
[0019] Figure 2 It is a schematic diagram of the structure of the transmission belt, the toothed belt wheel and the toothed belt in the utility model.
[0020] Figure 3 for Figure 1 Schematic diagram of the local enlarged structure at A.
[0021] Figure numerals: 1, frame; 201, toothed pulley; 202, toothed belt; 203, servo motor; 3, transmission belt; 4, stamping plate; 5, storage box; 6, adjusting bolt; 7, limit block; 8, hydraulic cylinder; 9, base; 10, conveyor belt mechanism b; 11, bracket; 12, limit plate; 13, fixing block; 14, guide rod; 15, spring; 16, hemispherical block. DETAILED DESCRIPTION
[0022] Embodiment 1
[0023] like Figure 1-Figure 3 As shown, a sodium soap production device proposed in this embodiment includes a base 9, a limiting plate 12, two sets of conveyor belt mechanisms a, a plurality of storage boxes 5 and a plurality of stamping plates 4.
[0024] Two sets of conveyor belt mechanisms a are arranged side by side up and down, and the conveyor belt mechanism a includes a frame 1, a transmission belt 3 and two sets of transmission parts, and the two sets of transmission parts are installed on the frame 1. The transmission parts include a servo motor 203, a toothed belt 202 and four toothed belt wheels 201. The four toothed belt wheels 201 are all rotatably installed on the frame 1. The four toothed belt wheels 201 are all connected to each other through the toothed belt 202. The servo motor 203 is installed on the frame 1 and its output shaft is connected to the rotating shaft of any toothed belt wheel 201. The transmission belt 3 is set on the outer periphery of the two toothed belts 202, and the transmission belt 3 is fixedly bonded to the two toothed belts 202. The servo motor 203 is started to drive the toothed belt wheel 201 to rotate, thereby driving the toothed belt 202 to rotate, and the toothed belt 202 drives the transmission belt 3 to rotate. Compared with the transmission structure of the traditional transmission belt and transmission roller, this arrangement makes it difficult for the transmission belt 3 to slip. A plurality of brackets 11 are connected between the upper conveyor belt mechanism a and the base 9, and the brackets 11 are fixedly connected to the upper frame 1
[0025] A plurality of embossing plates 4 are arranged in an array along the transmission direction of the upper conveyor belt mechanism a. The plurality of embossing plates 4 and the conveyor belt mechanism a are all connected with an elastic component, which includes a fixed block 13, a guide rod 14, a spring 15 and a hemispherical block 16. The fixed block 13 is installed on the transmission belt 3. The guide rod 14 movably penetrates the fixed block 13 and the transmission belt 3. The outer end of the guide rod 14 is connected to the embossing plate 4, and the outer end of the guide rod 14 is connected to the hemispherical block 16. The spring 15 is sleeved and installed on the guide rod 14. When the hemispherical block 16 is separated from the limit plate 12, the embossing plate 4 is driven to reset under the elastic force of the spring 15, so that the embossing plate 4 and the sodium soap can be quickly separated.
[0026] The limit plate 12 is arranged on the inner side of the conveyor belt mechanism a. The limit plate 12 is horizontally arranged on one side adjacent to the conveying end of the upper conveyor belt mechanism a, and the other side is an upwardly tilted structure. When the hemispherical block 16 begins to contact the tilted part of the limit plate 12, the hemispherical block 16 begins to move downward. When the hemispherical block 16 moves to the horizontal position of the limit plate 12, the stamping plate 4 is stamped onto the surface of the sodium soap.
[0027] The plurality of storage boxes 5 are arranged in an array along the transmission direction of the lower conveyor belt mechanism a, and the plurality of storage boxes 5 correspond to the plurality of platens 4 one by one.
[0028] In this embodiment, during operation, multiple sodium soaps that need to be stamped are placed in turn into the inner sides of multiple storage boxes 5, and two sets of conveyor belt mechanisms a are started at the same time. When the hemispherical block 16 contacts the raised portion on the limit plate 12, the hemispherical block 16 begins to move downward, thereby driving the guide rod 14 and the stamping plate 4 to move downward until the pattern on the stamping plate 4 is stamped on the surface of the sodium soap. When the hemispherical block 16 is separated from the limit plate 12, the stamping plate 4 is driven to reset under the elastic force of the spring 15, so that the stamping plate 4 is separated from the sodium soap. In summary, the utility model can realize continuous automatic stamping of multiple sodium soaps by setting two sets of conveyor belt mechanisms a, cooperating with multiple stamping plates 4 and multiple elastic components, and there is no need to turn off the switch of the conveyor belt mechanism a during the stamping process, and its working efficiency is relatively high.
[0029] Embodiment 2
[0030] like Figure 1 As shown, a sodium soap production device proposed in this embodiment, compared with the first embodiment, in this embodiment, a conveyor belt mechanism b10 is arranged below the conveying end of the conveyor belt mechanism a at the lower end. When the storage box 5 starts to rotate downward, the sodium soap arranged inside thereof falls onto the conveyor belt mechanism b10 under the action of gravity and is transported to the next workstation. In order to prevent the sodium soap from being deformed, a sponge can be installed on the conveyor belt surface of the conveyor belt mechanism b10 to protect the sodium soap.
[0031] Embodiment 3
[0032] like Figure 1As shown, a sodium soap production device proposed in this embodiment, compared with the first embodiment, in this embodiment, a hydraulic cylinder 8 for driving the lower conveyor belt mechanism a to rise and fall is installed on the base 9. Starting the hydraulic cylinder 8 can increase the lifting height of the bottom conveyor belt mechanism a, thereby adapting to the printing work of sodium soaps of different thicknesses; limiting members are arranged around the storage box 5, and the limiting members include adjusting bolts 6 and limiting blocks 7. The adjusting bolts 6 are threadedly connected to the storage box 5, and the limiting blocks 7 are connected to the inner ends of the adjusting bolts 6. The limiting members around are adjusted respectively, so that the four limiting blocks 7 are evenly in contact with the sodium soap around, thereby realizing the limiting work of sodium soaps of different sizes and preventing the pattern from being printed skewed.
[0033] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A sodium soap production device, characterized in that, include: A base (9) and two sets of conveyor belt mechanisms a, wherein the two sets of conveyor belt mechanisms a are arranged side by side up and down, and a plurality of brackets (11) are connected between the upper conveyor belt mechanisms a and the base (9); A plurality of pressing plates (4), the plurality of pressing plates (4) being arranged in an array along the transmission direction of the upper conveyor belt mechanism a, and the plurality of pressing plates (4) and the conveyor belt mechanism a are both connected with elastic components; A limit plate (12), the limit plate (12) is arranged on the inner side of the conveyor belt mechanism a; A plurality of storage boxes (5) are arranged in an array along the transmission direction of the lower conveyor belt mechanism a, and the plurality of storage boxes (5) correspond one-to-one to the plurality of pressing plates (4).
2. A sodium soap production device according to claim 1, characterized in that, The conveyor belt mechanism a comprises a frame (1), a transmission belt (3) and two groups of transmission parts, the two groups of transmission parts are both mounted on the frame (1), the transmission parts comprise a servo motor (203), a toothed belt (202) and four toothed belt wheels (201), the four toothed belt wheels (201) are all rotatably mounted on the frame (1), the four toothed belt wheels (201) are all connected to each other through the toothed belts (202), the servo motor (203) is mounted on the frame (1) and its output shaft is connected to the rotating shaft of any toothed belt wheel (201), the transmission belt (3) is sleeved on the outer periphery of the two toothed belts (202), and the transmission belt (3) is fixedly bonded to the two toothed belts (202).
3. A sodium soap production device according to claim 1, characterized in that, A conveyor belt mechanism b (10) is provided below the conveying end of the lower conveyor belt mechanism a.
4. A sodium soap production device according to claim 1, characterized in that, A hydraulic cylinder (8) for driving the lower conveyor belt mechanism a to rise and fall is installed on the base (9).
5. A sodium soap production device according to claim 4, characterized in that, Limiting members are arranged around the storage box (5), and the limiting members include an adjusting bolt (6) and a limiting block (7). The adjusting bolt (6) is threadedly connected to the storage box (5), and the limiting block (7) is connected to the inner end of the adjusting bolt (6).
6. A sodium soap production device according to claim 2, characterized in that, The elastic component comprises a fixed block (13), a guide rod (14), a spring (15) and a hemispherical block (16); the fixed block (13) is mounted on the transmission belt (3); the guide rod (14) movably penetrates the fixed block (13) and the transmission belt (3); the outer end of the guide rod (14) is connected to the stamping plate (4); the outer end of the guide rod (14) is connected to the hemispherical block (16); and the spring (15) is sleeved and mounted on the guide rod (14).
7. A sodium soap production device according to claim 6, characterized in that, The limiting plate (12) is arranged horizontally on one side adjacent to the conveying end of the upper conveyor belt mechanism a, and is an upwardly tilted structure on the other side.
Citation Information
Patent Citations
Embossing device for soap production
CN211896870U