Foundation device for inclined shaft TBM assembly

By designing a foundation device for TBM assembly of inclined shafts, including embedded plates and tracks with extended sleeve connections, the problem of insufficient horizontal load capacity of the existing infrastructure in inclined shafts is solved, and higher stability and deformation resistance are achieved.

CN222613865UActive Publication Date: 2025-03-14SINOHYDRO BUREAU 6 CO LTD
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Patent Information

Application Number
CN202421193981.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-03-14
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The existing horizontal well infrastructure has insufficient horizontal load capacity in the assembly of inclined shaft TBM, which can easily lead to deformation and offset.

Method used

A foundation device including a first concrete layer, a second concrete layer, an embedded plate and a track is designed. The embedded plate is fixedly connected to the steel mesh of the first concrete layer through an extended sleeve, and the rail is installed on the embedded plate and is equipped with pin holes to install the retraction device.

Benefits of technology

Through the design of the extended sleeve, the rapid installation of the embedded plate and the structural strength improvement at the connection are achieved, which can provide sufficient stabilization force when subjected to lateral force to avoid deformation and deviation.

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Abstract

The utility model provides a foundation device for inclined shaft TBM (Tunnel Boring Machine) assembly, which belongs to the technical field of inclined shaft TBM assembly and comprises a first concrete layer, a second concrete layer, an embedded plate and a track, the pre-embedded plate is embedded into the upper surface of the second concrete layer, and the pre-embedded plate is fixedly connected with the vertical steel bars in the steel bar mesh of the first concrete layer through the lengthened sleeve. According to the utility model, by designing the lengthened sleeve, on one hand, the embedded plate can be quickly and efficiently mounted, on the other hand, the structural strength of the joint of the embedded plate is increased, and particularly, when the embedded plate is subjected to transverse force, the lengthened sleeve is not easy to deform and can provide enough stable force.
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Description

Technical Field

[0001] The utility model relates to the technical field of inclined shaft TBM assembly, in particular to a basic device used for inclined shaft TBM assembly. Background Art

[0002] An inclined shaft is usually an underground engineering structure that is drilled or excavated at an angle or in an inclined direction; the foundation used to assemble the TBM under the inclined shaft is very important because this foundation directly affects the stability and safety of the TBM and whether the entire construction process can proceed smoothly.

[0003] The existing horizontal well foundation structure has sufficient vertical bearing capacity, but insufficient horizontal bearing capacity. Direct application in inclined well TBM assembly will cause great problems, such as deformation and displacement. Therefore, the utility model provides a foundation device for inclined well TBM assembly. Utility Model Content

[0004] In order to solve the problem that the horizontal bearing capacity of the existing foundation structure of horizontal wells is insufficient and cannot be directly used in inclined wells when assembling a TBM in an inclined well, the utility model provides a foundation device for assembling a TBM in an inclined well.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A basic device for assembling a TBM in an inclined shaft, comprising:

[0007] First concrete layer;

[0008] a second concrete layer, the second concrete layer being fixed on top of the first concrete layer;

[0009] An embedded plate, which is embedded in the upper surface of the second concrete layer and is fixedly connected to the vertical steel bars in the steel mesh of the first concrete layer through an extended sleeve;

[0010] The track is fixedly installed above the embedded plate, and a pin hole is opened on the side of the track.

[0011] As a further description of the above technical solution:

[0012] The first concrete layer includes: a steel mesh and concrete, the steel mesh includes vertical steel bars and transverse steel bars, and the vertical steel bars and the transverse steel bars are fixed by tying wires.

[0013] As a further description of the above technical solution:

[0014] The bottom of the embedded plate is fixedly connected with a support leg, and the support leg and vertical steel bars are respectively inserted into the interior of the extension sleeve from both ends of the extension sleeve, and a plurality of fastening screws are installed on the side thread of the extension sleeve, and the support leg and vertical steel bars are fixed to the extension sleeve by means of the fastening screws.

[0015] As a further description of the above technical solution:

[0016] The second concrete layer adopts C60 and above compression-resistant concrete.

[0017] As a further description of the above technical solution:

[0018] A plurality of the pin holes are provided, and the plurality of the pin holes are evenly distributed along the length direction of the track.

[0019] As a further description of the above technical solution:

[0020] The inside of the pin hole is coated with lubricating oil.

[0021] Beneficial effects of the utility model:

[0022] The utility model is designed with an extended sleeve, which, on the one hand, is for fast and efficient installation of the embedded plate, and on the other hand, is for increasing the structural strength of the connection of the embedded plate. Especially when the embedded plate is subjected to lateral force, the extended sleeve is not easily deformed and can provide sufficient stabilizing force. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate a foundation device for assembling a TBM in a deviated shaft, the following drawings are shown;

[0024] Figure 1 It is an overall schematic diagram of the utility model;

[0025] Figure 2 This is a schematic diagram of the installation of the embedded plate of the utility model;

[0026] Figure 3 This is a schematic diagram of the installation of the extended sleeve of the utility model.

[0027] The reference numerals in the accompanying drawings:

[0028] 1. Vertical reinforcement; 2. Horizontal reinforcement; 3. First concrete layer; 4. Second concrete layer; 5. Extension sleeve; 6. Embedded plate; 601, support leg; 7. Track; 8. Pin hole; 9. Fastening screw. DETAILED DESCRIPTION

[0029] Please refer to the attached Figure 1-Figure 3 , shows a basic device for assembling a TBM in an inclined shaft provided in an embodiment of the present application, comprising: a first concrete layer 3, a second concrete layer 4, an embedded plate 6 and a track 7.

[0030] The first concrete layer 3 serves as a foundation hardening layer and is composed of a steel mesh and concrete. Concrete of ordinary strength can be used; the steel mesh includes vertical steel bars 1 and transverse steel bars 2. The vertical steel bars 1 and the transverse steel bars 2 are fixed by tying wires. The top of the vertical steel bars 1 is exposed from the first concrete layer 3 and is used to connect the embedded plate 6.

[0031] The second concrete layer 4 is fixed on the top of the first concrete layer 3 , that is, the second concrete layer 4 is poured with the upper surface of the first concrete layer 3 as the bottom.

[0032] The embedded plate 6 is embedded into the upper surface of the second concrete layer 4, and the embedded plate 6 is fixedly connected to the vertical steel bars 1 in the steel mesh of the first concrete layer 3 through the extended sleeve 5. The second concrete layer 4 is poured after the embedded plate 6 and the extended sleeve 5 are installed.

[0033] The track 7 is fixedly installed above the embedded plate 6, and a pin hole 8 is opened on the side of the track 7. When a backstop device is installed on the track 7 (the backstop device is used to brake the trailer on the track 7), a pin shaft is passed through the backstop device and the pin hole 8 for easy installation and use.

[0034] In one embodiment, a support leg 601 is fixedly connected to the bottom of the embedded plate 6, and the support leg 601 and the vertical steel bar 1 are respectively inserted into the interior of the extension sleeve 5 from both ends of the extension sleeve 5, and a plurality of fastening screws 9 are threadedly installed on the side of the extension sleeve 5, and the support leg 601 and the vertical steel bar 1 are fixed to the extension sleeve 5 by means of the fastening screws 9.

[0035] The plurality of fastening screws 9 are divided into two groups, corresponding to the supporting legs 601 and the vertical reinforcement 1 respectively. Each group of fastening screws 9 is provided with two fastening screws 9, thereby ensuring a more stable connection.

[0036] The top end of the lengthened sleeve 5 is against the bottom of the embedded plate 6, that is, the legs 601 are all located inside the lengthened sleeve 5, and the structure formed by the lengthened sleeve 5 and the legs 601 is not easily deformed.

[0037] The length of the extension sleeve 5 is generally greater than 2 / 3 of the thickness of the second concrete layer 4 , and the extension sleeve 5 also serves as the skeleton of the second concrete layer 4 .

[0038] In one embodiment, the second concrete layer 4 uses C60 and above compressive concrete. C60 and above compressive concrete has better density and smaller pores, which can make the second concrete layer 4 have higher strength and avoid cracking of the second concrete layer 4.

[0039] In one embodiment, a plurality of pin holes 8 are provided, and the plurality of pin holes 8 are evenly distributed along the length direction of the track 7, so that the backstop device can be installed at multiple positions of the track 7, and lubricating oil is applied inside the pin holes 8, and the pins are placed inside the pin holes 8 to get stuck.

[0040] Those skilled in the art will readily come up with other embodiments of the present invention after considering the specification and practicing the disclosure of the present invention. This application is intended to cover any variations, uses or adaptations of the present invention, which follow the general principles of the present invention and include common knowledge or customary technical means in the art that are not disclosed in the present invention. The specification and examples are to be considered as exemplary only, and the true scope and spirit of the present invention are indicated by the following claims.

[0041] It should be understood that relational terms such as "first" and "second" are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. The utility model is not limited to the precise structure described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from the scope thereof. The scope of the utility model is limited only by the appended claims.

Claims

1. A foundation device for assembling a TBM in an inclined shaft, characterized in that: include: A first concrete layer (3); A second concrete layer (4), the second concrete layer (4) being fixed on top of the first concrete layer (3); An embedded plate (6), wherein the embedded plate (6) is embedded in the upper surface of the second concrete layer (4), and the embedded plate (6) is fixedly connected to the vertical steel bars (1) in the steel mesh of the first concrete layer (3) through an extended sleeve (5); A track (7) is fixedly installed above the embedded plate (6), and a pin hole (8) is provided on the side of the track (7).

2. The basic device for assembling a TBM in an inclined shaft according to claim 1, characterized in that: The first concrete layer (3) comprises: a steel mesh and concrete, the steel mesh comprises vertical steel bars (1) and transverse steel bars (2), and the vertical steel bars (1) and the transverse steel bars (2) are fixed by means of wire ties.

3. The basic device for assembling a TBM in an inclined shaft according to claim 1, characterized in that: The bottom of the embedded plate (6) is fixedly connected with a support leg (601), and the support leg (601) and the vertical steel bar (1) are respectively inserted into the interior of the extended sleeve (5) from both ends of the extended sleeve (5), and a plurality of fastening screws (9) are threadedly installed on the side of the extended sleeve (5), and the support leg (601) and the vertical steel bar (1) are fixed to the extended sleeve (5) by means of the fastening screws (9).

4. The basic device for assembling a TBM in an inclined shaft according to claim 3, characterized in that: The second concrete layer (4) is made of C60 or higher compression-resistant concrete.

5. The basic device for assembling a TBM in an inclined shaft according to claim 1, characterized in that: A plurality of the pin holes (8) are provided, and the plurality of the pin holes (8) are distributed at equal distances along the length direction of the track (7).

6. The basic device for assembling a TBM in an inclined shaft according to claim 5, characterized in that: The interior of the pin hole (8) is coated with lubricating oil.