Frame caching and conveying device

By designing a photovoltaic frame buffering and conveying device with a multi-layer bearing beam assembly and a conveying device, the problem of low photovoltaic frame transmission efficiency in the prior art is solved, and the effect of efficient assembly of photovoltaic modules is achieved.

CN222619712UActive Publication Date: 2025-03-14HUANSHENG NEW ENERGY (JIANGSU) CO LTD
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Patent Information

Application Number
CN202420926800.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-03-14
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing photovoltaic frame conveying devices are inefficient and it is difficult to efficiently transport multiple photovoltaic frames of different specifications at the same time, affecting the assembly efficiency of photovoltaic modules.

Method used

A frame buffer conveying device is designed, including a carrier frame, a side support frame and a multi-layer bearing beam assembly. Each bearing beam assembly is provided with a conveying device, and the length of the conveying device is reduced in sequence to adapt to photovoltaic frames of different specifications.

Benefits of technology

Through this device, all the frames required for a photovoltaic module can be grasped and assembled in one single time, improving the delivery efficiency and facilitating the subsequent assembly of photovoltaic modules.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a frame temporary-storage conveying device, which relates to the technical field of photovoltaic production and comprises a bearing frame, side supporting frames are respectively arranged on two opposite sides of the bearing frame, a plurality of bearing beam assemblies are arranged between the two side supporting frames, and the bearing beam assemblies are arranged on the bearing frame. A conveying device is arranged on each bearing beam assembly, and the discharging ends of the multiple conveying devices sequentially extend in the conveying direction of the conveying devices from top to bottom. The frame caching conveying device provided by the utility model is provided with the plurality of bearing beam assemblies, each bearing beam assembly is provided with the conveying device, and the lengths of the plurality of conveying devices are sequentially reduced, so that when the plurality of conveying devices convey the photovoltaic frames respectively, the grabbing device can grab the plurality of photovoltaic frames on the frame caching conveying device; and a plurality of photovoltaic frames can form a photovoltaic module, so that the conveying efficiency is improved, and the subsequent assembly of the photovoltaic module is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic production, in particular to a frame buffer conveying device. Background Art

[0002] Photovoltaic modules, also known as solar cell modules, are used to convert sunlight directly into electrical energy. Ground photovoltaic systems use a large number of silicon-based silicon solar cells. Photovoltaic cells have many advantages. With the rapid development of the photovoltaic cell field, photovoltaic cells are widely used. As a result, the demand for the production capacity of photovoltaic modules is also increasing. One of the steps in the production and assembly of photovoltaic modules is frame installation.

[0003] During the transportation of photovoltaic frames, generally multiple photovoltaic frames are transported at the same time. However, during the photovoltaic installation process, photovoltaic modules require multiple photovoltaic frames. The robot needs to transport the photovoltaic frames that can be assembled into a photovoltaic module one by one, which has low efficiency. Utility Model Content

[0004] The utility model aims to provide a frame buffer conveying device to alleviate the technical problems of low conveying efficiency and inconvenience in subsequent photovoltaic assembly assembly of multiple photovoltaic frames of different specifications using one conveying device.

[0005] The utility model provides a frame buffer conveying device, comprising a bearing frame, side support frames are respectively arranged on opposite sides of the bearing frame, a plurality of bearing beam assemblies are arranged between the two side support frames, a conveying device is arranged on each bearing beam assembly, and the plurality of bearing beam assemblies are arranged in sequence from top to bottom;

[0006] Furthermore, the discharge ends of the plurality of conveying devices extend sequentially from top to bottom along the conveying direction of the conveying devices.

[0007] In an optional embodiment, the side support frame is provided with four layers of load-bearing beam assemblies, and the conveying device from top to bottom is adapted to the long frame, the short frame, the short frame and the long frame in sequence;

[0008] Or, the conveying device from top to bottom is adapted to the short frame, the long frame, the long frame and the short frame in sequence.

[0009] In an optional embodiment, the load-bearing beam assembly includes a left load-bearing beam and a right load-bearing beam, the left load-bearing beam is arranged on one of the side support frames, the right load-bearing beam is arranged on another of the side support frames, and the left load-bearing beam and the right load-bearing beam are arranged correspondingly, and the conveying device is arranged between the left load-bearing beam and the right load-bearing beam.

[0010] In an optional embodiment, the conveying device includes a left conveyor belt and a right conveyor belt, the left conveyor belt is arranged on the left bearing beam, the right conveyor belt is arranged on the right bearing beam, and a synchronization rod for power transmission is arranged between the left conveyor belt and the right conveyor belt.

[0011] In an optional embodiment, a supporting beam is provided between the left conveyor belt and the right conveyor belt, the supporting beam is used to make the left load-bearing beam, the conveying device and the right load-bearing beam form a whole, and a sensor is provided on the supporting beam.

[0012] In an optional embodiment, a positioning member is provided at the discharge end of the conveying device, and the positioning member is used to prevent the photovoltaic frame on the conveying device from falling off.

[0013] In an optional embodiment, a lifting component is further provided on the conveying device, a blocking member is provided on the lifting component, and the lifting component enables the blocking member to be lifted and lowered.

[0014] In an optional embodiment, the lifting assembly includes a lifting member and a first mounting plate;

[0015] The first mounting plate is used to be connected to the conveying device, the lifting member is arranged on the first mounting plate, and the blocking member is arranged at the movable end of the lifting member.

[0016] In an optional embodiment, the lifting member has a lifting plate, and the lifting plate is used to be connected to the blocking member.

[0017] In an optional embodiment, the blocking member includes a connecting plate, a first blocking plate and a second blocking plate, wherein the first blocking plate is provided at one end of the connecting plate in the conveying direction and the second blocking plate is provided at the other end; the connecting plate is used to connect with the lifting plate.

[0018] The frame cache conveying device provided by the utility model has multiple load-bearing beam assemblies, and a conveying device is arranged on each load-bearing beam assembly, and the lengths of the multiple conveying devices are reduced successively. When the multiple conveying devices convey photovoltaic frames respectively, the grasping device can grasp multiple photovoltaic frames on the frame cache conveying device, and the multiple photovoltaic frames can form a photovoltaic assembly, which improves the conveying efficiency and facilitates the subsequent assembly of photovoltaic assemblies. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 A schematic diagram of the structure of a frame buffer conveying device provided in an embodiment of the utility model;

[0021] Figure 2 for Figure 1 A schematic structural diagram of the frame buffer conveying device from another angle shown;

[0022] Figure 3 for Figure 1 A schematic structural diagram of the connection between the load-bearing beam assembly of the frame buffer conveying device and the conveying device shown;

[0023] Figure 4 for Figure 3 A partial enlarged view of A of the structural schematic diagram of the connection between the load-bearing beam assembly and the conveying device shown;

[0024] Figure 5 for Figure 1 A schematic structural diagram of the lifting component of the frame buffer conveying device is shown.

[0025] Icons: 100-carrying frame; 200-side support frame; 300-left bearing beam; 400-right bearing beam; 500-conveyor device; 501-left conveyor belt; 502-right conveyor belt; 600-positioning member; 700-connecting plate; 800-first blocking plate; 900-second blocking plate; 110-first mounting plate; 120-lifting member; 130-lifting plate; 140-carrying beam assembly; 150-synchronizing rod; 160-supporting beam. DETAILED DESCRIPTION

[0026] The terms “first”, “second”, “third”, etc. are only used for distinguishing descriptions and do not indicate the order of arrangement, nor can they be understood as indicating or implying relative importance.

[0027] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0028] In the description of the present application, it should be noted that the terms "inside", "outside", "left", "right", "up", "down", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are directions or positional relationships in which the products of the present application are usually placed when in use. They are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present application.

[0029] In the description of this application, unless otherwise clearly specified and limited, the terms "set", "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements.

[0030] The technical solution of the present application will be described clearly and completely below in conjunction with the accompanying drawings.

[0031] Reference Figure 1-Figure 5 The utility model provides a frame buffer conveying device, comprising a carrier frame 100, side support frames 200 are respectively arranged on opposite sides of the carrier frame 100, a plurality of bearing beam assemblies 140 are arranged between the two side support frames 200, a conveying device 500 is arranged on each bearing beam assembly 140, and the plurality of bearing beam assemblies 140 are arranged in sequence from top to bottom;

[0032] Furthermore, the discharge ends of the plurality of conveying devices 500 extend sequentially from top to bottom along the conveying direction of the conveying device 500 .

[0033] In some embodiments, side support frames 200 are respectively provided on both sides of the carrier frame 100 of the frame cache conveying device, and multiple load-bearing beam assemblies 140 are provided between the two side support frames 200. Each load-bearing beam assembly 140 is provided with a conveying device 500, and each conveying device 500 can transport a photovoltaic frame; generally, a photovoltaic component requires multiple photovoltaic frames, and multiple load-bearing beam assemblies are provided on the frame cache conveying device; in this way, the grasping device can grasp all the frames required for a photovoltaic component on the frame cache conveying device at one time, which facilitates the subsequent assembly of photovoltaic components and improves the assembly efficiency.

[0034] Reference Figure 1 and Figure 2 , in an optional embodiment, the side support frame 200 is provided with four layers of load-bearing beam assemblies 140, and the conveying device 500 from top to bottom is adapted to the long frame, the short frame, the short frame and the long frame in sequence;

[0035] Or, the conveying device 500 from top to bottom sequentially adapts to the short frame, the long frame, the long frame and the short frame.

[0036] Generally, four layers of load-bearing beam assemblies 140 are arranged on the side support frame 200, and the conveying device 500 from top to bottom can adapt to the long frame, short frame, short frame and long frame in sequence; or the conveying device 500 from top to bottom can adapt to the short frame, long frame, long frame and short frame in sequence; the number of load-bearing beam assemblies 140 arranged on the side support frame 200 is determined according to the number of frames required by the photovoltaic assembly, and generally all the frames required for the photovoltaic assembly need to be conveyed at one time.

[0037] Reference Figure 3 In an optional embodiment, the load-bearing beam assembly 140 includes a left load-bearing beam 300 and a right load-bearing beam 400, the left load-bearing beam 300 is arranged on one of the side support frames 200, the right load-bearing beam 400 is arranged on another of the side support frames 200, and the left load-bearing beam 300 and the right load-bearing beam 400 are arranged correspondingly, and the conveying device 500 is arranged between the left load-bearing beam 300 and the right load-bearing beam 400.

[0038] In some embodiments, the left load-bearing capacity of the load-bearing beam assembly 140 is disposed on a side support frame 200 , and the right load-bearing beam 400 is disposed on a side support frame 200 .

[0039] The conveying device 500 is generally detachably fixed to the left bearing beam 300 and the right bearing beam 400 by bolts, and a fixed interval is provided between adjacent bearing beam assemblies 140 to facilitate the conveyance of the photovoltaic frame.

[0040] In an optional embodiment, the conveying device 500 includes a left conveyor belt 501 and a right conveyor belt 502, the left conveyor belt 501 is arranged on the left bearing beam 300, the right conveyor belt 502 is arranged on the right bearing beam 400, and a synchronization rod 150 for power transmission is arranged between the left conveyor belt 501 and the right conveyor belt 502.

[0041] The distance between the left conveyor belt 501 and the right conveyor belt 502 of the conveying device 500 is adjusted according to the distance between the left load-bearing beam 300 and the right load-bearing beam 400, so that the conveying device 500 can adapt to frames of different lengths. The structures of multiple conveying devices 500 are basically the same. Due to the different lengths of different frames, the distance between the left conveyor belt 501 and the right conveyor belt 502 is adjusted, so that the conveying device 500 can adapt to the transportation of different photovoltaic frames.

[0042] Among them, the left conveyor belt 501 is provided with a driving motor, and the right conveyor belt 502 is provided with a synchronous wheel. The left conveyor belt 501 and the right conveyor belt 502 are started and stopped synchronously through the synchronization rod 150. The left conveyor belt 501 and the right conveyor belt 502 cooperate to transport the photovoltaic frame.

[0043] Reference Figure 1 In an optional embodiment, a supporting beam 160 is provided between the left conveyor belt 501 and the right conveyor belt 502, and the supporting beam 160 is used to make the left load-bearing beam 300, the conveying device 500 and the right load-bearing beam 400 form a whole, and a sensor is provided on the supporting beam 160.

[0044] In order to make the load-bearing beam assembly 140 stronger, a supporting beam 160 is arranged between the left conveyor belt 501 and the right conveyor belt 502, so that the left conveyor belt 501, the rear conveyor belt, the left load-bearing beam 300 and the right load-bearing capacity are effectively formed into a whole, thereby increasing strength and stability.

[0045] In an optional embodiment, a positioning member 600 is provided at the discharge end of the conveying device 500 , and the positioning member 600 is used to prevent the photovoltaic frame on the conveying device 500 from falling off.

[0046] A positioning member 600 is provided at the discharge end of the conveying device 500 , and the positioning member 600 can be used to place the conveying frame on the conveying device 500 so as to be detached from the conveying device 500 .

[0047] That is, the discharge ends of the four conveying devices 500 are all provided with positioning parts 600, so that the final position of the photovoltaic frame conveyed on the conveying device 500 is fixed, which makes it convenient for the grasping device to grasp the photovoltaic frame from top to bottom or from bottom to top. Multiple photovoltaic frames are installed and assembled in sequence, which is conducive to the later assembly and improves the assembly efficiency.

[0048] In an optional embodiment, a lifting component is further provided on the conveying device 500, and a blocking member is provided on the lifting component, and the lifting component enables the blocking member to rise and fall.

[0049] In order to ensure that there is only one photovoltaic frame at the discharge end of the conveying device 500, a lifting assembly is provided on the conveying device 500, and the lifting assembly can lift and lower the blocking member. When a photovoltaic frame moves to the discharge end, the lifting assembly raises the blocking member, and the blocking member can stop the photovoltaic frame behind from moving forward. In this way, the positioning member 600 only needs to block one photovoltaic frame, and is conducive to the precise grasping of the grasping device.

[0050] In an optional embodiment, the lifting assembly includes a lifting member 120 and a first mounting plate 110;

[0051] The first mounting plate 110 is used to be connected to the conveying device 500 , the lifting member 120 is disposed on the first mounting plate 110 , and the blocking member is disposed at a movable end of the lifting member 120 .

[0052] In an optional embodiment, the lifting member 120 has a lifting plate 130, and the lifting plate 130 is used to be connected to the blocking member.

[0053] The lifting member 120 is generally a cylinder, and a first mounting plate 110 is provided on the lifting member 120 . The first mounting plate 110 is used to connect with the conveying device 500 . A lifting plate 130 is provided at the movable end of the lifting member 120 , and the lifting plate 130 is connected with the blocking member.

[0054] The first mounting plate 110 is detachably connected to the conveying device 500 , and the lifting plate 130 is detachably connected to the blocking member.

[0055] In an optional embodiment, the blocking member includes a connecting plate 700, a first blocking plate 800 and a second blocking plate 900, wherein the first blocking plate 800 is provided at one end of the connecting plate 700 in the conveying direction and the second blocking plate 900 is provided at the other end; the connecting plate 700 is used to connect to the lifting plate 130.

[0056] A first blocking plate 800 is set at one end of the connecting plate 700 of the blocking member, and a second blocking plate 900 is set at the other end. When the blocking member is raised, the first blocking plate 800 is used to abut against the photovoltaic frame. When the first blocking plate 800 is worn, the connection direction of the blocking member and the lifting plate 130 is replaced, and the second blocking plate 900 is used to block the photovoltaic frame. This facilitates the replacement and maintenance of the easily worn blocking member.

[0057] Generally, both the left conveyor belt 501 and the right conveyor belt 502 are provided with lifting components and positioning members 600 .

[0058] The frame cache conveying device provided by the utility model has multiple load-bearing beam assemblies 140, and a conveying device 500 is arranged on each load-bearing beam assembly 140, and the lengths of the multiple conveying devices 500 are reduced successively. When the multiple conveying devices 500 convey photovoltaic frames respectively, the grasping device can grasp multiple photovoltaic frames on the frame cache conveying device, and the multiple photovoltaic frames can form a photovoltaic assembly, which improves the conveying efficiency and facilitates the subsequent assembly of photovoltaic assemblies.

[0059] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A frame buffer conveying device, characterized in that: The invention comprises a load-bearing frame (100), side support frames (200) are respectively arranged on opposite sides of the load-bearing frame (100), a plurality of load-bearing beam assemblies (140) are arranged between the two side support frames (200), a conveying device (500) is arranged on each load-bearing beam assembly (140), and the plurality of load-bearing beam assemblies (140) are arranged in sequence from top to bottom; Furthermore, the discharge ends of the plurality of conveying devices (500) are extended sequentially from top to bottom along the conveying direction of the conveying device (500).

2. The frame buffer conveying device according to claim 1, characterized in that: The side support frame (200) is provided with four layers of bearing beam assemblies (140), and the conveying devices (500) are adapted to the long frame, the short frame, the short frame and the long frame in sequence from top to bottom; Alternatively, the conveying device (500) is adapted to the short frame, the long frame, the long frame and the short frame in sequence from top to bottom.

3. The frame buffer conveying device according to claim 2, characterized in that: The load-bearing beam assembly (140) comprises a left load-bearing beam (300) and a right load-bearing beam (400), wherein the left load-bearing beam (300) is arranged on one of the side support frames (200), and the right load-bearing beam (400) is arranged on the other side support frame (200), and the left load-bearing beam (300) and the right load-bearing beam (400) are arranged correspondingly, and the conveying device (500) is arranged between the left load-bearing beam (300) and the right load-bearing beam (400).

4. The frame buffer conveying device according to claim 3, characterized in that: The conveying device (500) comprises a left conveying belt (501) and a right conveying belt (502); the left conveying belt (501) is arranged on the left bearing beam (300), the right conveying belt (502) is arranged on the right bearing beam (400), and a synchronization rod (150) for power transmission is arranged between the left conveying belt (501) and the right conveying belt (502).

5. The frame buffer conveying device according to claim 4, characterized in that: A supporting crossbeam (160) is arranged between the left conveyor belt (501) and the right conveyor belt (502), and the supporting crossbeam (160) is used to make the left bearing beam (300), the conveying device (500) and the right bearing beam (400) form a whole, and a sensor is arranged on the supporting crossbeam (160).

6. The frame buffer conveying device according to claim 4, characterized in that: A positioning member (600) is provided at the discharge end of the conveying device (500), and the positioning member (600) is used to prevent the photovoltaic frame on the conveying device (500) from falling off.

7. The frame buffer conveying device according to claim 6, characterized in that: The conveying device (500) is also provided with a lifting component, on which a blocking member is provided, and the lifting component enables the blocking member to be lifted or lowered.

8. The frame buffer conveying device according to claim 7, characterized in that: The lifting assembly comprises a lifting member (120) and a first mounting plate (110); The first mounting plate (110) is used to be connected to the conveying device (500), the lifting member (120) is arranged on the first mounting plate (110), and the blocking member is arranged at the movable end of the lifting member (120).

9. The frame buffer conveying device according to claim 8, characterized in that: The lifting member (120) has a lifting plate (130), and the lifting plate (130) is used to be connected with the blocking member.

10. The frame buffer conveying device according to claim 9, characterized in that: The blocking member comprises a connecting plate (700), a first blocking plate (800) and a second blocking plate (900); one end of the connecting plate (700) in the conveying direction is provided with the first blocking plate (800), and the other end is provided with the second blocking plate (900); the connecting plate (700) is used to be connected to the lifting plate (130).