Heating device facilitating disassembly and assembly of coupler

By designing a heating device that is easy to disassemble and assemble the coupling, and using elastic parts connections and heating elements to heat, the problems of inconvenient heating process, low efficiency and safety hazards of torch baking are solved, and efficient and safe coupling disassembly is achieved.

CN222621219UActive Publication Date: 2025-03-14FUJIAN NINGDE NUCLEAR POWER
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Patent Information

Application Number
CN202420866488.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-03-14
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The existing torch baking and heating process is inconvenient when disassembling the coupling, which can easily lead to strains between the coupling and the shaft, and has low heating efficiency, prolonged working time, and safety hazards.

Method used

A heating device for easy disassembly and assembled coupling is designed, including a first half ring body, a second half ring body and a heating assembly, connecting the fixing seat through an elastic member, and installing a heating element in the housing to achieve efficient heating.

Benefits of technology

The heating device can effectively reduce the risk of straining between the coupling and the shaft, improve working efficiency, and improve safety, and is suitable for disassembly of the coupling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The heating device comprises a first semi-ring body, a second semi-ring body and a heating assembly, the first end of the first semi-ring body is connected with the first end of the second semi-ring body in a rotating mode, and the second end of the first semi-ring body extends outwards in the radial direction to form a first fixing base. The second end of the second semi-ring body extends outwards in the radial direction to form a second fixing base, and the first fixing base and the second fixing base are connected through an elastic piece. The first semi-ring body comprises a first shell, the second semi-ring body comprises a second shell, the heating assembly comprises heating elements, and the heating elements are installed in the first shell and the second shell. The heating device can be connected to the periphery of the coupler in a sleeving mode, then the first fixing base and the second fixing base are connected through the elastic piece, then the heating assembly is started to heat the coupler, the coupler is heated to expand, dismounting is facilitated, and compared with a torch baking heating process, the risk that the coupler and a shaft are strained and damaged is greatly reduced; meanwhile, the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of nuclear power, in particular to a heating device which is convenient for disassembling and assembling a coupling. Background Art

[0002] The coupling is used to connect the driving shaft and the driven shaft to transmit torque. The coupling and the shaft usually adopt transition fit, and some also adopt interference fit. To ensure the safety of parts, the on-site disassembly process is often carried out by torch heating: the surface of the coupling is heated with a torch to make it expand rapidly due to heat, and a large enough radial clearance is created with the shaft before disassembly.

[0003] The torch baking heating process is inconvenient to heat, which can easily cause strain on the coupling and the shaft. When the strain is serious, the coupling and the shaft are unusable and scrapped. In addition, the torch heating efficiency is low, which greatly prolongs the working time, and the torch needs to be held manually. If the flame falls, it can easily cause other safety accidents. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a heating device which is convenient for disassembling and assembling a coupling.

[0005] The technical solution adopted by the utility model to solve the technical problem is: construct a heating device that is easy to disassemble and assemble a coupling, including a first half ring body, a second half ring body and a heating assembly, the first end of the first half ring body is rotatably connected with the first end of the second half ring body, the second end of the first half ring body is radially extended outward with a first fixing seat, the second end of the second half ring body is radially extended outward with a second fixing seat, and the first fixing seat is connected with the second fixing seat through an elastic member;

[0006] The first semi-ring body includes a first shell, the second semi-ring body includes a second shell, and the heating assembly includes a heating element, which is installed in the first shell and the second shell.

[0007] In some embodiments, the first housing includes a first side wall, a second side wall, a first top wall, a first bottom wall, a first end wall, and a second end wall;

[0008] The first side wall is arranged opposite to the second side wall, the first top wall is arranged opposite to the first bottom wall, the first top wall connects the upper ends of the first side wall and the second side wall, the first bottom wall connects the lower ends of the first side wall and the second side wall, the first end wall connects the first ends of the first side wall, the second side wall, the first top wall and the first bottom wall, and the second end wall connects the second ends of the first side wall, the second side wall, the first top wall and the first bottom wall;

[0009] The second housing comprises a third side wall, a fourth side wall, a second top wall, a second bottom wall, a third end wall and a fourth end wall;

[0010] The third side wall is arranged opposite to the fourth side wall, the second top wall is arranged opposite to the second bottom wall, the second top wall connects the upper ends of the third side wall and the fourth side wall, the second bottom wall connects the lower ends of the third side wall and the fourth side wall, the third end wall connects the first ends of the third side wall, the fourth side wall, the second top wall and the second bottom wall, and the fourth end wall connects the second ends of the third side wall, the fourth side wall, the second top wall and the second bottom wall.

[0011] In some embodiments, the first side wall is disposed opposite to the third side wall;

[0012] The heating element is disposed on a wall surface of the first side wall facing the second side wall, and the heating element is disposed on a wall surface of the third side wall facing the fourth side wall.

[0013] In some embodiments, the first end wall is provided with a plurality of first through holes, and the third end wall is provided with a plurality of second through holes;

[0014] The heating element passes through the first through hole and the second through hole.

[0015] In some embodiments, the heating device that facilitates the disassembly and assembly of the coupling also includes a plurality of elastic clips for fixing the heating element.

[0016] In some embodiments, the elastic buckle includes an arc-shaped portion and a fixing portion connected to one end of the arc-shaped portion, the arc-shaped portion is used to buckle on the periphery of the heating element, and the fixing portion is used to connect to the first side wall or the third side wall.

[0017] In some embodiments, the heating assembly further includes a temperature controller, which is disposed on the first shell or the second shell and is connected to the heating element.

[0018] In some embodiments, the first end of the first semi-ring body is rotatably connected to the first end of the second semi-ring body via a hinge or a rotating shaft.

[0019] In some embodiments, the elastic member includes a spring body, and two ends of the spring body are respectively provided with a first connecting hook and a second connecting hook;

[0020] The first fixing seat is provided with a first connecting hole, the second fixing seat is provided with a second connecting hole, the first connecting hook is used to connect to the first connecting hole, and the second connecting hook is used to connect to the second connecting hole.

[0021] In some embodiments, a heat-insulating component is disposed inside the first shell and the second shell.

[0022] The implementation of the utility model has the following beneficial effects: the heating device for facilitating disassembly and assembly of the coupling can be sleeved on the outer periphery of the coupling that needs to be heated, and then the first fixed seat and the second fixed seat are connected by an elastic member, and then the heating component is started to heat the coupling, so that the coupling expands due to the heat, which is convenient for disassembly. Compared with the torch baking heating process, the risk of damage to the coupling and the shaft is greatly reduced, while improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solution of the utility model, the utility model will be further described below in conjunction with the accompanying drawings and embodiments. It should be understood that the following drawings only show certain embodiments of the utility model, and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work. In the drawings:

[0024] Figure 1 It is a schematic diagram of the structure of a heating device for facilitating the disassembly and assembly of a coupling in some embodiments of the utility model;

[0025] Figure 2 It is a top view of a heating device for facilitating the disassembly and assembly of a coupling in some embodiments of the utility model;

[0026] Figure 3 It is a partial cross-sectional view of a heating device for facilitating the disassembly and assembly of a coupling in some embodiments of the utility model;

[0027] Figure 4 It is a schematic diagram of the structure of the cooperation between the heating element and the elastic member in some embodiments of the utility model;

[0028] Figure 5 It is a schematic diagram of the structure of the cooperation between the heating element and the elastic member in other embodiments of the utility model. DETAILED DESCRIPTION

[0029] In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation methods of the present invention are now described in detail with reference to the accompanying drawings. In the following description, it should be understood that the directions or positional relationships indicated by "front", "back", "up", "down", "left", "right", "longitudinal", "horizontal", "vertical", "horizontal", "top", "bottom", "inside", "outside", "head", "tail", etc. are based on the directions or positional relationships shown in the accompanying drawings, are constructed and operated in a specific direction, and are only for the convenience of describing the present technical solution, rather than indicating that the device or element referred to must have a specific direction, and therefore cannot be understood as a limitation to the present invention.

[0030] It should also be noted that, unless otherwise clearly specified and limited, the terms such as "installed", "connected", "connected", "fixed", "set" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. When an element is referred to as being "on" or "under" another element, the element can be "directly" or "indirectly" located on the other element, or there may be one or more intermediate elements. The terms "first", "second", "third", etc. are only for the convenience of describing the present technical solution, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third", etc. can explicitly or implicitly include one or more of the features. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.

[0031] In the following description, specific details such as specific system structures and technologies are provided for the purpose of illustration rather than limitation, so as to provide a thorough understanding of the embodiments of the present invention. However, it should be clear to those skilled in the art that the present invention can also be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted to avoid unnecessary details that hinder the description of the present invention.

[0032] See also Figures 1 to 3 The utility model shows a heating device that is easy to disassemble and assemble a coupling, including a first semi-ring body 10, a second semi-ring body 20 and a heating assembly 30. The first end of the first semi-ring body 10 is rotatably connected to the first end of the second semi-ring body 20. The second end of the first semi-ring body 10 has a first fixed seat 40 extending radially outward, and the second end of the second semi-ring body 20 has a second fixed seat 50 extending radially outward. The first fixed seat 40 and the second fixed seat 50 are connected by an elastic member 60.

[0033] The first half ring body 10 may include a first shell 11 , the second half ring body 20 may include a second shell 21 , and the heating assembly 30 may include a heating element 31 , which is installed in the first shell 11 and the second shell 21 .

[0034] In some embodiments, the first end of the first semi-ring body 10 is rotatably connected to the first end of the second semi-ring body 20 via a hinge or a shaft. Of course, other rotatable structures may also be used, which are not specifically limited here.

[0035] In some embodiments, the first housing 11 and the second housing 21 can both be made of sheet metal, and the heat generated by the heating element 31 can be directly transferred to the metal inner wall, and then transferred to the coupling by the metal inner wall, and the heating efficiency is high. Of course, the first housing 11 and the second housing 21 can also be made of other metal materials, such as aluminum, aluminum alloy, stainless steel, etc., which are not specifically limited here.

[0036] like Figure 3 As shown, in some embodiments, the elastic member 60 may include a spring body 61, and the two ends of the spring body 61 are respectively provided with a first connecting hook 62 and a second connecting hook 63; the first fixing seat 40 is provided with a first connecting hole 41, and the second fixing seat 50 is provided with a second connecting hole 51, the first connecting hook 62 is used to connect to the first connecting hole 41, and the second connecting hook 63 is used to connect to the second connecting hole 51.

[0037] The first connection hole 41 and the second connection hole 51 can be one, two, three or any other number, and the elastic member 60 can be one, two, three or any other number. It can be understood that the elastic member 60 is used to connect and fix the first fixing seat 40 and the second fixing seat 50. Since the elastic member 60 has a certain degree of telescopic function, it can be compatible with couplings of various specifications.

[0038] like Figure 2 As shown, the first housing 11 may include a first side wall 111 , a second side wall 112 , a first top wall 113 , a first bottom wall 114 , a first end wall 115 and a second end wall 116 , wherein the first side wall 111 is an inner side wall and the second side wall 112 is an outer side wall.

[0039] The first side wall 111 and the second side wall 112 are arranged opposite to each other, and the first top wall 113 and the first bottom wall 114 are arranged opposite to each other. The first top wall 113 connects the upper ends of the first side wall 111 and the second side wall 112, and the first bottom wall 114 connects the lower ends of the first side wall 111 and the second side wall 112. The first end wall 115 connects the first ends of the first side wall 111, the second side wall 112, the first top wall 113 and the first bottom wall 114, and the second end wall 116 connects the second ends of the first side wall 111, the second side wall 112, the first top wall 113 and the first bottom wall 114.

[0040] The second shell 21 includes a third side wall 211, a fourth side wall 212, a second top wall 213, a second bottom wall 214, a third end wall 215 and a fourth end wall 216; the third side wall 211 is an inner wall, the fourth side wall 212 is an outer wall, the third side wall 211 is arranged opposite to the first side wall 111, and the fourth side wall 212 is arranged opposite to the first side wall 111.

[0041] The third side wall 211 is arranged opposite to the fourth side wall 212, the second top wall 213 is arranged opposite to the second bottom wall 214, the second top wall 213 connects the upper ends of the third side wall 211 and the fourth side wall 212, the second bottom wall 214 connects the lower ends of the third side wall 211 and the fourth side wall 212, the third end wall 215 connects the first ends of the third side wall 211, the fourth side wall 212, the second top wall 213 and the second bottom wall 214, and the fourth end wall 216 connects the second ends of the third side wall 211, the fourth side wall 212, the second top wall 213 and the second bottom wall 214.

[0042] Furthermore, the first side wall 111 and the third side wall 211 are arranged opposite to each other; the heating element 31 is arranged on the wall surface of the first side wall 111 facing the second side wall 112 , and the heating element 31 is arranged on the wall surface of the third side wall 211 facing the fourth side wall 212 .

[0043] Further, the first end wall 115 is provided with a plurality of first through holes, and the third end wall 215 is provided with a plurality of second through holes; the heating element 31 is provided with the first through holes and the second through holes, that is, the heating element 31 can be an integral structure, a part of the heating element 31 is provided on the first side wall 111, and the other part can enter the second through holes through the first through holes, so as to be provided on the third side wall 211. Of course, in some embodiments, the heating element 31 can be provided separately on the first side wall 111, and the heating element 31 can be provided separately on the third side wall 211, and the two do not interfere with each other, and the first through holes and the second through holes can be omitted.

[0044] like Figure 3 As shown, in some embodiments, the heating element 31 can be a metal tubular electric heating element, with wires coming out of both ends of the heating element 31, and after molding, the whole is cylindrical, reciprocatingly coiled on the long side of the cylinder, and evenly arranged inside the first shell 11 and the second shell 21, and the end can be connected to the temperature controller 32 using a high-temperature wire. The heating element 31 can heat the entire coupling, and each heating position is guaranteed to be uniform, which can prevent the coupling from being overheated locally and causing abnormal deformation.

[0045] In some embodiments, the material of the heating element 31 can be a metal material, metal alloy, graphite, carbon, conductive ceramic or other ceramic material and metal material composite material with appropriate impedance. The metal or alloy material with appropriate impedance includes at least one of nickel, cobalt, zirconium, titanium, nickel alloy, cobalt alloy, zirconium alloy, titanium alloy, nickel-chromium alloy, nickel-iron alloy, iron-chromium alloy, iron-chromium-aluminum alloy, titanium alloy, iron-manganese-aluminum-based alloy or stainless steel. The heating element 31 can also be a heating net, a heating wire, a heating sheet, a heating circuit, a heating track, a heating coating or a heating film.

[0046] In some embodiments, the heating assembly 30 further includes a temperature controller 32, which is disposed on the first housing 11 or the second housing 21, and is connected to the heating element 31. Wherein, if the heating element 31 is an integrated structure, only one temperature controller 32 may be provided, and the temperature controller 32 may be provided on the first housing 11, such as on the second side wall 112 of the first housing 11, or the temperature controller 32 may be provided on the second housing 21, such as on the fourth side wall 212 of the second housing 21. If a heating element 31 is provided in the first housing 11 and a heating element 31 is provided in the second housing 21, the first housing 11 may be provided with a temperature controller 32, and the second housing 21 may also be provided with a temperature controller 32, which is not specifically limited here.

[0047] like Figure 3 As shown, in some embodiments, the heating device for facilitating disassembly and assembly of the coupling further includes a plurality of elastic buckles 70 for fixing the heating element 31 .

[0048] Combination Figure 4 As shown, in some embodiments, the elastic buckle 70 may be substantially U-shaped or arched, and may include an arcuate portion 71 and a fixing portion 72 connected to one end of the arcuate portion 71, the arcuate portion 71 being used to buckle on the outer periphery of the heating element 31, and the fixing portion 72 being used to be connected to the first side wall 111 or the third side wall 211, as shown in FIG. Figure 4 The arrow shown is a schematic diagram of the rebound margin of the elastic clip 70. When the elastic clip 70 fixes the heating element 31, a rebound margin is left on one side to ensure that the heating element 31 has sufficient rebound space when heated, thereby preventing the heating element 31 from expanding and breaking due to heat.

[0049] like Figure 5 As shown, in other embodiments, the elastic buckle 70 may be roughly U-shaped or arched, and the elastic buckle 70 may include an arc portion 71, a fixing portion 72 connected to one end of the arc portion 71, and a mounting portion 73 connected to the other end of the arc portion 71. The size of the arc portion 71 may be larger than the radial size of the heating element 31, so that there is a gap between the arc portion 71 and the heating element 31, so as to ensure that the heating element 31 has sufficient expansion and contraction space when heated. The fixing portion 71 and the mounting portion 73 are both used to connect and fix on the first side wall 111 or the third side wall 211.

[0050] like Figure 3As shown, in some embodiments, a heat preservation member 80 is provided inside the first shell 11 and the second shell 21. The heat preservation member 80 is made of heat preservation and heat storage materials, such as ceramic heat insulation coating, ceramic powder, magnesium oxide powder, quartz sand and iron sand, etc., which can be mixed and prepared, or aerogel heat preservation materials, high temperature resistant asbestos and other materials can be used. By using the heat preservation member 80, when using the heating device that is easy to disassemble and assemble the coupling, heat can be stored and heated in advance, which greatly shortens the heating time and can effectively improve the work efficiency. For example, after heating, the heating temperature can reach above 400°C, and the temperature rise rate is not less than 5°C per second.

[0051] The heating device for easy disassembly and assembly of the coupling is used as follows:

[0052] The heating device for facilitating the disassembly and assembly of the coupling is sleeved on the outer periphery of the coupling to be heated, and then the first fixing seat 40 and the second fixing seat 50 are connected through the elastic member 60, and then the heating assembly 30 is started to heat the coupling, so that the coupling expands due to the heat, which is convenient for disassembly. Compared with the torch baking heating process, the risk of damage to the coupling and the shaft is greatly reduced, and the work efficiency is improved. The heating device for facilitating the disassembly and assembly of the coupling is safe to use.

[0053] It can be understood that the above embodiments only express the preferred implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the patent scope of the utility model. It should be pointed out that, for ordinary technicians in this field, without departing from the concept of the utility model, the above-mentioned technical features can be freely combined, and several deformations and improvements can be made, which all belong to the protection scope of the utility model. Therefore, all equivalent changes and modifications made to the scope of the claims of the utility model should fall within the scope of the claims of the utility model.

Claims

1. A heating device for facilitating the disassembly and assembly of a coupling, characterized in that: The invention comprises a first semi-ring body (10), a second semi-ring body (20) and a heating assembly (30), wherein the first end of the first semi-ring body (10) is rotatably connected to the first end of the second semi-ring body (20), the second end of the first semi-ring body (10) is provided with a first fixing seat (40) extending radially outward, the second end of the second semi-ring body (20) is provided with a second fixing seat (50) extending radially outward, and the first fixing seat (40) and the second fixing seat (50) are connected via an elastic member (60); The first semi-ring body (10) comprises a first outer shell (11), the second semi-ring body (20) comprises a second outer shell (21), the heating component (30) comprises a heating element (31), and the heating element (31) is installed in the first outer shell (11) and the second outer shell (21).

2. The heating device for easily disassembling a coupling according to claim 1, characterized in that: The first housing (11) comprises a first side wall (111), a second side wall (112), a first top wall (113), a first bottom wall (114), a first end wall (115) and a second end wall (116); The first side wall (111) and the second side wall (112) are arranged opposite to each other, the first top wall (113) and the first bottom wall (114) are arranged opposite to each other, the first top wall (113) connects the upper ends of the first side wall (111) and the second side wall (112), the first bottom wall (114) connects the lower ends of the first side wall (111) and the second side wall (112), the first end wall (115) connects the first ends of the first side wall (111), the second side wall (112), the first top wall (113) and the first bottom wall (114), and the second end wall (116) connects the second ends of the first side wall (111), the second side wall (112), the first top wall (113) and the first bottom wall (114); The second housing (21) comprises a third side wall (211), a fourth side wall (212), a second top wall (213), a second bottom wall (214), a third end wall (215) and a fourth end wall (216); The third side wall (211) is arranged opposite to the fourth side wall (212), the second top wall (213) is arranged opposite to the second bottom wall (214), the second top wall (213) connects the upper ends of the third side wall (211) and the fourth side wall (212), the second bottom wall (214) connects the lower ends of the third side wall (211) and the fourth side wall (212), the third end wall (215) connects the first ends of the third side wall (211), the fourth side wall (212), the second top wall (213) and the second bottom wall (214), and the fourth end wall (216) connects the second ends of the third side wall (211), the fourth side wall (212), the second top wall (213) and the second bottom wall (214).

3. The heating device for easily disassembling a coupling according to claim 2, characterized in that: The first side wall (111) and the third side wall (211) are arranged opposite to each other; The heating element (31) is arranged on a wall surface of the first side wall (111) facing the second side wall (112), and the heating element (31) is arranged on a wall surface of the third side wall (211) facing the fourth side wall (212).

4. The heating device for easily disassembling a coupling according to claim 3, characterized in that: The first end wall (115) is provided with a plurality of first through holes, and the third end wall (215) is provided with a plurality of second through holes; The heating element (31) passes through the first through hole and the second through hole.

5. The heating device for easily disassembling a coupling according to claim 2, characterized in that: The heating device that facilitates the disassembly and assembly of the coupling further comprises a plurality of elastic buckles (70) for fixing the heating element (31).

6. The heating device for easily disassembling a coupling according to claim 5, characterized in that: The elastic buckle (70) comprises an arc-shaped portion (71) and a fixing portion (72) connected to one end of the arc-shaped portion (71), wherein the arc-shaped portion (71) is used to be buckled on the outer periphery of the heating element (31), and the fixing portion (72) is used to be connected to the first side wall (111) or the third side wall (211).

7. The heating device for easily disassembling a coupling according to claim 1, characterized in that: The heating component (30) further comprises a temperature controller (32), wherein the temperature controller (32) is arranged on the first housing (11) or the second housing (21), and the temperature controller (32) is connected to the heating element (31).

8. The heating device for easily disassembling a coupling according to claim 1, characterized in that: The first end of the first semi-ring body (10) and the first end of the second semi-ring body (20) are rotatably connected via a hinge or a rotating shaft.

9. The heating device for easily disassembling a coupling according to claim 1, characterized in that: The elastic member (60) comprises a spring body (61), and two ends of the spring body (61) are respectively provided with a first connecting hook (62) and a second connecting hook (63); The first fixing seat (40) is provided with a first connecting hole (41), the second fixing seat (50) is provided with a second connecting hole (51), the first connecting hook (62) is used to connect to the first connecting hole (41), and the second connecting hook (63) is used to connect to the second connecting hole (51).

10. The heating device for easily disassembling a coupling according to claim 1, characterized in that: A heat-insulating component (80) is provided inside the first outer shell (11) and the second outer shell (21).