Mobile pasteurization tank

By using a combined structure of electric heating ring, reflective layer heat insulation plate and heat shield in the mobile pasteurization tank, the serious heat loss problem of existing equipment is solved, and a more efficient sterilization process is achieved, reducing energy consumption and extending the shelf life of food.

CN222622085UActive Publication Date: 2025-03-18XIANGSHAN ZONGHUAN MACHINERY
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Patent Information

Application Number
CN202323456053.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-18
Publication Date
2025-03-18
Estimated Expiration
2033-12-18

AI Technical Summary

Technical Problem

The existing pasteurization equipment loses heat during heating, resulting in high energy consumption and short food shelf life.

Method used

A mobile pasteurization tank is designed, using an electric heating ring to set up an electric heating ring on the inner and outer shells, and an insulation panel with a reflective layer and a heat shield are added to the electric heating ring to reduce heat loss.

Benefits of technology

By increasing the heat generation utilization rate of the electric heating ring, heat loss is reduced, heating time is shortened, energy consumption is reduced, and the shelf life of food is extended.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mobile pasteurization tank, belongs to the technical field of food processing equipment, and provides a mobile pasteurization tank capable of effectively reducing energy consumption, the mobile pasteurization tank comprises an inner container, a temperature sensor is arranged in the inner container, and two bridging rings close to the upper end and the lower end respectively are fixedly connected to the outer side face of the inner container; the inner container is sleeved with an electric heating ring located between the two bridging rings, a heat insulation plate located outside the electric heating ring is further fixedly connected between the two bridging rings, the outer side faces of the two bridging rings are jointly and fixedly connected with a shell, the upper end of the shell is fixedly connected with an upper cover, and the upper end of the upper cover is provided with a feeding port communicated with the interior of the inner container. And a sealing cover is arranged at the feeding hole of the upper cover. The electric heating ring sleeved outside the inner container is provided with the heat shield structure with the reflecting layer, so that the heat production utilization rate of the electric heating ring is effectively improved, the heat loss is reduced, the heating time is shortened, the energy consumption during the working of the sterilization tank is reduced, and the sterilization tank has a better energy-saving characteristic.
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Description

Technical Field

[0001] The present application relates to the technical field of food processing equipment, and in particular to a mobile pasteurization tank. Background Art

[0002] Pasteurization is a commonly used method of food sterilization. It can preserve the flavor of food while killing most harmful bacteria. Pasteurization uses suitable temperature. When pasteurization is used in industry, the amount of food processed at one time is relatively large. The heating components need a relatively long time to allow the food to reach a suitable sterilization temperature. The heating components usually cannot be in direct contact with the food. Inevitably, a lot of heat will be lost during the heating process. Therefore, the energy consumption is relatively high during pasteurization. Moreover, since a small amount of live bacteria will remain after the food is sterilized, the shelf life of pasteurized food is significantly shorter than that of other foods. Summary of the invention

[0003] The purpose of the present application is to provide a mobile pasteurization tank which can effectively reduce energy consumption.

[0004] To achieve the above objectives, the present application provides a mobile pasteurization tank: comprising an inner tank, a temperature sensor is arranged in the inner tank, two bridging rings respectively close to the upper and lower ends are fixedly connected to the outer side surface of the inner tank, an electric heating ring located between the two bridging rings is arranged outside the inner tank outer shell, a heat insulation plate located outside the electric heating ring is also fixedly connected between the two bridging rings, the outer side surfaces of the two bridging rings are commonly fixedly connected to an outer shell, an upper cover is fixedly connected to the upper end of the outer shell, a feed port connected to the interior of the inner tank is opened at the upper end of the upper cover, a sealing cover is arranged at the feed port, a base is fixedly connected to the lower end of the outer shell, and a touch screen is arranged on the outer side surface of the outer shell for setting working parameters and observing the working status of the sterilization tank.

[0005] Preferably, the main body of the inner tank is a cylindrical portion, the lower end of the cylindrical portion is a hemispherical portion, and a heat insulation cover is fixedly connected to the lower surface of the bridging ring located below, and the heat insulation cover surrounds the hemispherical portion, which can effectively reduce heat loss.

[0006] As a preference, a discharge pipe is provided at the bottom of the hemispherical portion, the discharge pipe passes through the heat insulation cover and the base and is provided with a valve body for controlling the inner diameter opening of the discharge pipe.

[0007] Preferably, the base is provided with a through hole penetrating the upper and lower surfaces for the discharge pipe to pass through, and the lower surface of the base is fixedly connected with a supporting foot for allowing the base to be suspended at a certain height from the placement surface.

[0008] Preferably, the upper end surface of the upper cover has a flange surrounding the feed opening, and the sealing cover is placed on the flange to cover the feed opening to prevent dust and bacteria from entering.

[0009] As a preference, a stopper is fixedly connected to the lower end surface of the sealing cover, which is suitable for interference fit with the feed opening of the upper cover, thereby reducing water loss of food during heating.

[0010] As a preference, a handle is provided on the upper end surface of the cover to facilitate taking and placing the cover.

[0011] As a preferred embodiment, the inner tank is made of tempered glass, and the inner walls of the heat insulation board and the heat insulation cover are plated with a silver layer, which can utilize the reflection effect to improve the utilization rate of the heat energy generated by the electric heating coil.

[0012] Compared with the prior art, the beneficial effects of this application are:

[0013] (1) By providing a heat insulation cover structure with a reflective layer on the electric heating coil outside the inner tank, the heat generation utilization rate of the electric heating coil is effectively improved, and the heat loss is reduced, thereby shortening the heating time and reducing the energy consumption of the sterilizer during operation, and having better energy-saving characteristics;

[0014] (2) The sterilization tank is smaller in size and consumes less energy, so it takes less time to complete pasteurization. It can temporarily pasteurize food and is suitable for use on mobile food trucks. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the mobile pasteurization tank;

[0016] Figure 2 It is a three-dimensional cross-sectional view of the overall structure of the mobile pasteurization tank;

[0017] Figure 3 A plan cross-sectional view of the mobile pasteurization tank with the cover removed;

[0018] Figure 4 A three-dimensional structural cross-sectional view of the heat insulation structure of the mobile pasteurization tank configured outside the inner tank;

[0019] Figure 5 It is a three-dimensional structural cross-sectional view of the electric heating ring of the mobile pasteurization tank configured outside the inner tank;

[0020] Figure 6 It is a schematic diagram of the three-dimensional structure of the inner liner of the mobile pasteurization tank;

[0021] Figure 7 is a three-dimensional structural cross-sectional view of the outer shell of the mobile pasteurization tank;

[0022] Figure 8 It is a schematic diagram of the three-dimensional structure of the cover of the mobile pasteurization tank.

[0023] In the figure: 1. sealing cap; 101. handle; 102. plug; 2. upper cover; 201. feed port; 202. flange; 3. outer shell; 4. touch screen; 5. base; 501. through hole; 502. support foot; 6. liner; 601. cylindrical part; 602. hemispherical part; 603. discharge pipe; 604. valve body; 605. bridge ring; 7. electric heating coil; 8. heat insulation board; 9. heat insulation cover. DETAILED DESCRIPTION

[0024] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0025] In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present application.

[0026] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.

[0027] The terms "including" and "having" and any variations thereof in the specification and claims of this application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatuses.

[0028] like Figure 1-8The mobile pasteurization tank shown in the figure includes an inner tank 6 made of tempered glass. A temperature sensor is arranged in the inner tank 6, which is mainly used to check the temperature of the liquid stored in the inner tank 6 to prevent the temperature from being too high. Two bridging rings 605 close to the upper and lower ends are fixedly connected to the outer side of the inner tank 6, which are used to provide installation attachment for other functional components. The main part of the inner tank 6 is a cylindrical part 601, which extends in the vertical direction. The lower end of the cylindrical part 601 is a hemispherical part 602, which is an integrated structure with the cylindrical part 601. The bridging ring 605 located at the bottom The lower surface of 5 is fixedly connected with a heat shield 9, the inner wall of the heat shield 9 is plated with a silver layer, and the heat shield 9 surrounds the hemispherical portion 602. The silver layer can well reflect the heat radiated by the hemispherical portion 602, and at the same time, the heat shield 9 can prevent the heat from being lost to the outside. A discharge pipe 603 is arranged at the bottom of the hemispherical portion 602, and the liquid in the liner 6 can be discharged therefrom. The discharge pipe 603 passes through the heat shield 9 and the base 5 and is provided with a valve body 604 for controlling the opening and closing of the discharge pipe 603 and controlling the discharge speed of the discharge pipe 603.

[0029] The inner liner 6 is provided with an electric heating coil 7 located between two bridging rings 605, and a touch screen 4 is provided on the outer side of the outer shell 3. A controller structure is provided behind the touch screen 4 for controlling the output power of the electric heating coil 7 and obtaining data checked by the temperature sensor. Therefore, the touch screen 4 can not only display these data, but also set working parameters. It is very convenient to use and utilizes the electrothermal effect to heat the inner liner 6. A heat insulation board 8 located outside the electric heating coil 7 is also fixedly connected between the two bridging rings 605. The inner wall of the heat insulation board 8 is also plated with a silver layer, which can effectively improve the heat preservation capacity of the heat insulation board 8. The outer sides of the two bridging rings 605 are commonly fixedly connected with the outer shell 3. The outer shell 3 is made of a corrosion-resistant alloy, such as stainless steel, and is used to protect the internal structure, and the most important thing is to protect the glass inner liner 6 from impact.

[0030] The upper end of the shell 3 is fixedly connected with an upper cover 2. The upper cover 2 is made of the same material as the shell 3, but in order to facilitate the installation of the inner liner 6, the two are designed as a separate structure, which can be connected by threaded matching. The upper end of the upper cover 2 is provided with a feed port 201 connected to the inside of the inner liner 6, and the raw materials to be sterilized are poured into the inner liner 6 from here. The upper cover 2 is provided with a sealing cover 1 at the feed port 201, which is used to cover the feed port 201 to prevent dust and bacteria from entering the inner liner 6. The upper end of the upper cover 2 is There is a flange 202 surrounding the feed port 201, the upper end surface of the flange 202 is higher than the upper surface of the upper cover 2, the cover 1 is placed on the flange 202, and the lower end surface of the cover 1 is fixedly connected with a plug 102, the plug 102 is made of soft material, such as food-grade silicone material, and is used for interference fit with the feed port 201 of the upper cover 2 to prevent outside air from entering the inner liner 6 again. A handle 101 is provided on the upper end surface of the cover 1 to facilitate taking and placing the cover 1.

[0031] The lower end of the shell 3 is fixedly connected to a base 5, and the base 5 is provided with a through hole 501 that passes through the upper and lower surfaces for the discharge pipe 603 to pass through, thereby connecting with an external pipeline. The lower surface of the base 5 is fixedly connected to a supporting foot 502, which is used to allow the lower end of the discharge pipe 603 to have a certain height of the placement surface, thereby reserving sufficient installation space for the external pipeline.

[0032] Working principle: When the sterilization tank is in use, first open the cover 1 and pour the liquid to be sterilized into the inner tank 6 through the feed port 201, then set the temperature on the touch screen 4, and the electric heating coil 7 will be energized to heat the inner tank 6 until the stable sensor in the inner tank 6 detects that the temperature reaches the set value. The electric heating coil 7 will reduce the output power to make the liquid in the inner tank 6 within the most suitable temperature range for sterilization. In this process, the heat insulation board 8 and the heat insulation cover 9 structure can reduce heat loss through reflection and heat insulation, thereby reducing the energy consumption of the electric heating coil 7, having better energy-saving characteristics, and being more suitable for use on outdoor mobile dining vehicles.

[0033] The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and the specification only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application, and these changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.

Claims

1. A mobile pasteurization tank, characterized in that: The invention comprises an inner liner (6), wherein a temperature sensor is arranged in the inner liner (6), the outer side surface of the inner liner (6) is fixedly connected with two bridging rings (605) respectively close to the upper and lower ends, the outer shell of the inner liner (6) is provided with an electric heating ring (7) located between the two bridging rings (605), and a heat insulation plate (8) located outside the electric heating ring (7) is also fixedly connected between the two bridging rings (605), the outer side surfaces of the two bridging rings (605) are commonly fixedly connected with an outer shell (3), the upper end of the outer shell (3) is fixedly connected with an upper cover (2), the upper end of the upper cover (2) is provided with a feed port (201) connected with the interior of the inner liner (6), the upper cover (2) is provided with a sealing cover (1) at the feed port (201), the lower end of the outer shell (3) is fixedly connected with a base (5), and the outer side surface of the outer shell (3) is provided with a touch screen (4).

2. The mobile pasteurization tank according to claim 1, characterized in that: The main body of the inner liner (6) is a cylindrical portion (601), the lower end of the cylindrical portion (601) is a hemispherical portion (602), and the lower surface of the bridging ring (605) located below is fixedly connected to a heat insulation cover (9), and the heat insulation cover (9) surrounds the hemispherical portion (602).

3. The mobile pasteurization tank according to claim 2, characterized in that: A discharge pipe (603) is provided at the bottom of the hemispherical portion (602), and the discharge pipe (603) passes through the heat insulation cover (9) and the base (5) and is provided with a valve body (604).

4. The mobile pasteurization tank according to claim 3, characterized in that: The base (5) is provided with a through hole (501) penetrating the upper and lower surfaces for the discharge pipe (603) to pass through, and the lower surface of the base (5) is fixedly connected with a supporting foot (502).

5. The mobile pasteurization tank according to any one of claims 1 to 4, characterized in that: The upper end surface of the upper cover (2) has a flange (202) surrounding the feed opening (201), and the sealing cover (1) is placed on the flange (202).

6. The mobile pasteurization tank according to claim 5, characterized in that: The lower end surface of the sealing cover (1) is fixedly connected with a plug (102) suitable for interference fit with the feed opening (201) of the upper cover (2).

7. The mobile pasteurization tank according to claim 6, characterized in that: The upper end surface of the sealing cover (1) is provided with a handle (101).

8. The mobile pasteurization tank according to claim 7, characterized in that: The inner container (6) is made of tempered glass, and the inner walls of the heat insulation board (8) and the heat insulation cover (9) are both plated with a silver layer.

Citation Information

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