Wing valve capable of controlling excessive opening of discharge port
By designing controllable flap plates and guards in the wing valve device of the cyclone separator, the problem of over-opening of the wing valve discharge port is solved, more effective medium flow control is achieved, energy consumption and system risks are reduced, and the operation efficiency and safety of the cyclone separator are improved.
Patent Information
- Application Number
- CN202420638307.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-03-29
AI Technical Summary
During use, existing wing valve devices are prone to excessive opening or closing of the discharge port, resulting in failure of the medium flow control and affecting the operating efficiency of the cyclone separator.
A wing valve that can control over-opening of the discharge port is designed. By setting the flap plate and guards at the bottom of the feed pipe, the range of movement of the flap plate is controlled to avoid excessive opening or excessive opening.
It effectively reduces the situation of out-of-control medium flow, avoids excessive medium flow, reduces energy consumption, reduces system pressure and flow rate fluctuations, and improves the safety and operating efficiency of the system.
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Figure CN222624894U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wing valve devices, in particular to a wing valve capable of controlling excessive opening of a discharge port. Background Art
[0002] The cyclone separator is an important gas-solid separation equipment. A wing valve is usually provided at the lower outlet of the cyclone separator feed leg. Its function is to stabilize the concentration and storage of the catalyst in the feed leg, balance the negative pressure difference between the discharge space inside the feed leg and the discharge space outside the wing valve, and has the function of one-way discharge and preventing gas from backflowing into the feed leg to ensure the normal operation of the cyclone separator. The performance of the wing valve directly affects the operating condition of the cyclone separator.
[0003] In the existing mid-wing valve ports, the ports may be over-opened or over-closed depending on usage, resulting in failure of medium flow control; over-opening may cause excessive flow through the system, while over-closing may restrict the normal flow of the medium and affect the operating efficiency of the system.
[0004] In view of the above, the present application proposes a wing valve capable of controlling excessive opening of a discharge port to solve the above problems, which can reduce the problem of uncontrolled flow of excessive or too fast flowing medium at the discharge port of the wing valve. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a wing valve capable of controlling excessive opening of a discharge port, thereby solving the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0007] A wing valve capable of controlling excessive opening of a discharge port, the wing valve being arranged at the outlet end of the lower part of a feed leg of a cyclone separator, comprising:
[0008] A feed pipe connected to the feed leg of the cyclone separator, and the diameter of the feed pipe is the same as the diameter of the feed leg of the cyclone separator;
[0009] The fixing piece is fixedly connected to one end of the material pipe close to the material leg of the cyclone separator; the fixing piece is L-shaped as a whole.
[0010] A hanging piece is arranged at the end of the fixing piece away from the material pipe;
[0011] The folding wing plate is arranged on the hanging piece and is located at the bottom port of the material pipe to cover it;
[0012] A protective member, provided on the folding wing plate, for controlling the range of movement of the folding wing plate;
[0013] The support member is arranged at the bottom of the material pipe; the surface of the support member is fixedly connected to the bottom of the protective member.
[0014] Optionally, the material pipe includes a straight pipe and an inclined pipe;
[0015] The straight pipe is vertically connected to the feed leg of the cyclone separator;
[0016] The oblique pipe is connected and arranged at the bottom of the straight pipe, and the lower end is vertically cut and fits with the surface of the folding wing plate.
[0017] Optionally, the fixing member includes a support block and an L-shaped plate;
[0018] The support block is fixedly connected to the material pipe, and its upper surface is horizontal;
[0019] The L-shaped plate is arranged on the upper surface of the supporting block through bolts.
[0020] Optionally, the hanging member includes a hanging ring and two cylindrical pins;
[0021] Two cylindrical pins are respectively arranged at the bottom of the L-shaped plate and the top of the folding wing plate;
[0022] The lifting ring is located in the middle of the connection between the L-shaped plate and the folding wing plate, and is connected with two cylindrical pins.
[0023] Optionally, the protective member includes a short U-shaped plate, at least one sliding shaft and a long U-shaped plate;
[0024] A short U-shaped plate is fixedly connected to the surface of the flap plate;
[0025] A long U-shaped plate is located at the lower side of the inclined tube and fixedly connected to the support member with a short U-shaped plate corresponding to the upper and lower sides;
[0026] Two ends of the sliding shaft are connected with the long U-shaped plate and the short U-shaped plate through a rotating shaft.
[0027] Optionally, the sliding shaft includes an A plate, a B plate, a return spring and a fixing rod;
[0028] Plate A is connected to plate B by sliding;
[0029] The return spring is located in plate A.
[0030] The fixing rod is fixedly connected to the top of the return spring, and the top of the return spring is fixedly connected to the bottom of the B plate through the fixing rod.
[0031] Optionally, the support member includes a support beam and a guide plate;
[0032] The support beam is bent and adapted to be arranged at the bottom of the inclined tube surface;
[0033] The guide plate is arranged on the surface of the supporting beam.
[0034] The utility model provides a wing valve capable of controlling excessive opening of a discharge port, which has the following beneficial effects:
[0035] 1. By setting the protective parts, the problem of excessive or too fast opening of the folding wing plate can be effectively controlled, and the occurrence of uncontrolled medium flow can be effectively reduced.
[0036] 2. By controlling the excessive opening of the port, excessive medium flow can be avoided, thereby reducing the energy consumption of the system. By gradually opening the port, the medium flow can be more effectively controlled and energy waste can be reduced.
[0037] 3. Controlling the excessive opening of the port can reduce the pressure and flow rate fluctuations in the system, thereby reducing the risk of system failure or accidents. This helps to improve the safety of the system and protect the safety of personnel and equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 It is a schematic diagram of the structure of the utility model;
[0039] Figure 2 This is a schematic diagram of the structure of the protective element of the utility model;
[0040] Figure 3 This is a schematic diagram of the sliding shaft structure of the utility model.
[0041] In the figure: 1. material pipe; 11. straight pipe; 12. inclined pipe; 2. fixing piece; 21. support block; 22. L-shaped plate; 3. hanging piece; 31. lifting ring; 32. cylindrical pin; 4. folding wing plate; 5. protective piece; 51. U-shaped plate; 52. sliding shaft; 521. A plate; 522. B plate; 523. return spring; 524. fixing rod; 53. U-shaped plate; 6. supporting piece; 61. supporting beam; 62. guide plate. DETAILED DESCRIPTION
[0042] In order to make the technical means, creative features, objectives and effects of the present invention easier to understand, the present invention is further described below in conjunction with specific embodiments.
[0043] In the description of the present invention, it should be understood that the terms "lateral", "longitudinal", "end", "edge", "sidewall", "up", "down", "upper part", "lower part", "directly above", "surface", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential", "end", "head" and "tail" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the technical solution of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0044] When the cyclone separator is started, a large amount of medium loss and slowing down of the leg surge will occur, which will cause the wing valve port to be over-opened. To solve this problem, the present application proposes a wing valve that can control the over-opening of the discharge port, which is as follows;
[0045] For reference Figure 1-3 The present application is mainly composed of a material pipe 1 connected to the outlet end of the lower part of the material leg of the cyclone separator, a fixing part 2 arranged on the material pipe 1, a hanging part 3 for connecting the protective part 5 and then the folding wing plate 4, and a supporting part 6 for buffering and guiding flow; through the coordination between the structures, the problem of the wing valve opening being too large can be effectively reduced.
[0046] For reference Figure 1-2 The material pipe 1 includes a straight pipe 11 and an inclined pipe 12. The straight pipe 11 is vertically connected to the material leg of the cyclone separator; the inclined pipe 12 is connected and arranged at the bottom of the straight pipe 11, and the lower end is a vertical cut, and the cut surface is matched with the surface of the folding wing plate 4;
[0047] In order to support the material pipe 1 and form a buffer for the material flowing out of the material pipe 1, a bent support member 6 is arranged at the bottom of the material pipe 1. The bending curvature of the support member 6 is not limited and is set based on the on-site installation situation; the support member 6 includes a support beam 61 and a guide plate 62, and the guide plate 62 is arranged on the surface of the support beam 61; the support beam 61 is bent and adapted to be arranged at the bottom of the surface of the inclined pipe 12; when the material flows out of the material pipe 1, the material is hit onto the guide plate 62 and flows through the setting direction of the guide plate 62.
[0048] For reference Figure 1-2 A fixing part 2 is provided at one end of the material pipe 1 close to the material leg of the cyclone separator, and a hanging part 3 is installed and connected with a folding wing plate 4 through the fixing part 2, so that under the impact of pressure, the folding wing plate 4 rotates in an arc on the hanging part 3, so that the material outlet at the lower end of the material pipe 1 blocked by the folding wing plate 4 is discharged;
[0049] Among them, the fixing member 2 includes a support block 21 and an L-shaped plate 22; the support block 21 is fixedly connected to the material tube 1, because it is convenient to set the upper surface of the support block 21 in a horizontal state when connecting the L-shaped plate 22; because the L-shaped plate 22 is set in an L-shape, the L-shaped plate 22 has a transverse horizontal plane and a vertical horizontal plane, and the transverse horizontal plane of the L-shaped plate 22 fits on the support block 21 and is fixed by bolts; when installing the transverse horizontal plane of the L-shaped plate 22, it is necessary to make the vertical horizontal plane of the L-shaped plate 22 facing the material tube 1 correspond to the cross-sectional surface of the lower part of the inclined tube 12, so that when the L-shaped plate 22 is connected to the folding wing plate 4 through the hanger 3, the side of the folding wing plate 4 facing the inclined tube 12 fits with the cross-sectional surface of the inclined tube 12.
[0050] Furthermore, in order to reduce the stability of the arc movement after the L-shaped plate 22 is connected to the folding wing plate 4, the hanger 3 is further designed; the hanger 3 includes a hanging ring 31 and two cylindrical pins 32, and a cylindrical pin 32 is set on the L-shaped plate 22 and the folding wing plate 4, and the L-shaped plate 22 and the folding wing plate 4 are connected together by inserting the hanging ring 31 into the inner holes of the two cylindrical pins 32; in order to further promote the smoothness of the hanging ring 31 during movement, the surface of the hanging ring 31 is polished.
[0051] For reference Figure 1-2 When the lifting ring 31 moves to reduce the resistance, the flexibility of movement will be increased; but it will also relatively increase the opening distance between the folding wing plate 4 and the cross section of the inclined tube 12. In order to further control this problem, a protective member 5 is provided on the folding wing plate 4 to control the problem of the folding wing plate 4 opening speed being too fast or too large.
[0052] The protective member 5 includes a short U-shaped plate 51, at least one sliding shaft 52 and a long U-shaped plate 53; at both ends; a short U-shaped plate 51 is fixedly connected to the surface of the folding wing plate 4, and a long U-shaped plate 53 is located at the lower side of the inclined tube 12 and fixedly connected to the support member 6 corresponding to the short U-shaped plate 51 above and below; the two ends of the sliding shaft 52 are connected to the long U-shaped plate 53 and the short U-shaped plate 51 through a rotating shaft, when the folding wing plate 4 receives a pressure shock, the short U-shaped plate 51 is driven to move, and is restrained by the sliding shaft 52 during the movement, so as to reduce the folding wing plate 4 from opening too fast and too large;
[0053] For reference Figure 3 , the sliding shaft 52 is further optimized, and the sliding shaft 52 includes an A plate 521, a B plate 522, a return spring 523 and a fixing rod 524; the A plate 521 is slidably connected to the B plate 522, and the sliding range can meet the moving range of the folding wing plate 4, and at the same time limit the maximum moving range of the folding wing plate 4; at the same time, in order to speed up the closing effect of the A plate 521 and the B plate 522 when closing, a return spring 523 is arranged inside the A plate 521, and the return spring 523 passes through the inner wall of the A plate 521 and is connected to the B plate 522; thus, when the folding wing plate 4 moves under force, the B plate 522 moves upward, pulling the return spring 523 upward, and after the force is ended, the return spring 523 returns to its position and drives the B plate 522 to quickly move downward and be completely connected to the A plate 521.
[0054] Based on the above, the maximum movement range of the folding wing plate 4 when it moves under force can be limited, thereby reducing the problem of excessive movement of the folding wing plate 4, resulting in excessive opening and failure of flow control; by stabilizing the movement frequency of the folding wing plate 4, reducing excessive opening leading to equipment overload or medium impact, thereby damaging equipment components, etc.
[0055] In the utility model, the working steps of the device are as follows:
[0056] 1. First, install the material pipe 1 at the outlet end of the lower part of the material leg of the cyclone separator, and set a support member 6 adapted to the installation environment at the lower part of the material pipe 1;
[0057] 2. Next, install the fixing part 2 corresponding to the cut surface at the bottom of the material tube 1, and then install the hanging part 3 and the folding wing plate 4 in sequence;
[0058] 3. Then, connect the two ends of the protective member 5 to the folding wing plate 4 and the supporting member 6 respectively;
[0059] 4. Finally, when the cyclone separator moves, the folding wing plate 4 is prompted to rotate along the arc of the hanging piece 3. During the movement of the folding wing plate 4, the protective member 5 controls the folding wing plate 4 from moving too much or too fast along the hanging piece 3, so that the material flows out from the bottom of the material pipe 1 and is driven into the supporting member 6 and flows out.
[0060] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited to the above embodiments. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of protection claimed by the utility model. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A wing valve capable of controlling excessive opening of a discharge port, the wing valve being arranged at the outlet end of the lower part of a feed leg of a cyclone separator, characterized in that: include, A material pipe (1) is connected to the feed leg of the cyclone separator, and the diameter of the material pipe (1) is the same as the diameter of the feed leg of the cyclone separator; The fixing member (2) is fixedly connected to one end of the material pipe (1) close to the material leg of the cyclone separator; the fixing member (2) is L-shaped as a whole. A hanging member (3) is arranged at an end of the fixing member (2) away from the material pipe (1); A folding wing plate (4) is provided on the hanging piece (3) and is located at the bottom end of the material pipe (1) to block the opening; A protective member (5) is provided on the folding wing plate (4) and is used to control the range of movement of the folding wing plate (4); The support member (6) is arranged at the bottom of the material pipe (1); the surface of the support member (6) is fixedly connected to the bottom of the protective member (5).
2. The wing valve capable of controlling excessive opening of the discharge port according to claim 1, characterized in that: The material pipe (1) comprises a straight pipe (11) and an inclined pipe (12); The straight pipe (11) is vertically connected to the feed leg of the cyclone separator; The inclined tube (12) is connected to the bottom of the straight tube (11), and the lower end thereof is vertically cut and fits with the surface of the folding wing plate (4).
3. The wing valve capable of controlling excessive opening of the discharge port according to claim 1, characterized in that: The fixing member (2) comprises a supporting block (21) and an L-shaped plate (22); The support block (21) is fixedly connected to the material pipe (1), and its upper surface is horizontal; The L-shaped plate (22) is arranged on the upper surface of the supporting block (21) by means of bolts.
4. The wing valve capable of controlling excessive opening of the discharge port according to claim 1, characterized in that: The hanging member (3) comprises a hanging ring (31) and two cylindrical pins (32); Two cylindrical pins (32) are respectively arranged at the bottom of the L-shaped plate (22) and the top of the folding wing plate (4); The lifting ring (31) is located at the middle part where the L-shaped plate (22) and the folding wing plate (4) are connected, and is connected to two cylindrical pins (32).
5. The wing valve capable of controlling excessive opening of the discharge port according to claim 2, characterized in that: The protective member (5) comprises a short U-shaped plate (51), at least one sliding shaft (52) and a long U-shaped plate (53); A short U-shaped plate (51) is fixedly connected to the surface of the flap plate (4); A long U-shaped plate (53) is located at the lower side of the inclined tube (12) and fixedly connected to the support member (6) with a short U-shaped plate (51) corresponding to the upper and lower sides; The two ends of the sliding shaft (52) are connected to the long U-shaped plate (53) and the short U-shaped plate (51) via a rotating shaft.
6. The wing valve capable of controlling excessive opening of the discharge port according to claim 5, characterized in that: The sliding shaft (52) comprises an A plate (521), a B plate (522), a return spring (523) and a fixing rod (524); The A plate (521) is slidably connected to the B plate (522); The return spring (523) is arranged in the A plate (521). The fixing rod (524) is fixedly connected to the top of the return spring (523), and the top of the return spring (523) is fixedly connected to the bottom of the B plate (522) through the fixing rod (524).
7. The wing valve capable of controlling excessive opening of the discharge port according to claim 2, characterized in that: The support member (6) comprises a support beam (61) and a guide plate (62); The support beam (61) is bent and adapted to be arranged at the bottom of the surface of the inclined tube (12); The guide plate (62) is arranged on the surface of the support beam (61).