Device for powder spraying of metal guardrail

By introducing driving components into the metal guardrail powder spraying equipment to drive horizontal movement of the spray gun and setting up opposite-moving spray guns on both sides of the guardrail, the problems of uneven spraying and poor flexibility of existing equipment are solved, and more efficient spraying and condensing effects are achieved.

CN222625021UActive Publication Date: 2025-03-18WUHAN JUGONG NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421088103.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-03-18
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

During the spraying process, the existing metal guardrail powder spraying equipment has uneven spraying, poor flexibility, and low condensation efficiency of spraying.

Method used

A metal guardrail powder spraying device is designed, which drives the spray gun to move horizontally through the driving components, and a spray gun is installed on both sides of the guardrail to move it toward each other, so as to achieve more comprehensive spraying.

Benefits of technology

It improves the spray range and flexibility, enhances the spray efficiency of guardrails, and improves the condensation efficiency of guardrails after spraying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a powder spraying device for a metal guardrail, which relates to the technical field of guardrail processing and comprises a machine body, a powder spraying device, a powder spraying device and a powder spraying device. The mounting frames are mounted on the two sides of a machining space formed in the machine body, and the inner sides of the mounting frames are connected with screw rods partially penetrating to the outer side; the thread bushings are mounted on the surface parts, located in the mounting frame, of the screws, and movably arranged spray guns are mounted on the surfaces of the thread bushings; a plurality of spray guns are arranged on the two sides of the guardrail at the same time, a driving assembly used for driving the spray guns to move is installed on one side of the interior of the machine body, a limiting assembly is installed in the machine body, and a drying assembly is installed on the lower portion of the interior of the machine body. According to the guardrail spraying device, spraying can be conducted on a guardrail comprehensively when the spraying guns on the two sides move in the opposite directions, the spraying range is effectively widened, and the flexibility and the guardrail spraying efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of guardrail processing, in particular to a device for powder spraying of metal guardrails. Background Art

[0002] Powder spraying utilizes the corona discharge phenomenon to adsorb powder coating onto the workpiece. The powder spraying process is that the powder spray gun is connected to the negative electrode and the workpiece is connected to the positive electrode. The powder coating is sent into the spray gun by the powder supply system with the help of compressed air. A high voltage electrostatic generator is applied to the front end of the spray gun. Due to corona discharge, dense electric charges are generated near it. When the powder is sprayed out from the gun nozzle, a circuit is formed to form charged coating particles, which are attracted to the workpiece with the opposite polarity due to the electrostatic force. The metal guardrail powder spraying device is a device used to apply powder coating to metal guardrails. Its main function is to spray powder coating on the surface of metal guardrails.

[0003] Referring to the existing patent publication number: CN216605711U, a metal guardrail powder spraying equipment includes a processing box, a supporting mechanism is fixedly installed at the bottom of the processing box, a powder spraying box is fixedly installed on the top of the processing box, a delivery pump is fixedly installed on one side of the powder spraying box, a spray gun is fixedly installed on the top of the inner cavity of the processing box, and a motor is fixedly installed on the bottom of the processing box. The motor is used to drive the placement table to rotate, and the placement table will drive the workpiece to rotate. During the rotation process, the workpiece and the powder are fully in contact, avoiding the uneven powder spraying of the metal guardrail powder spraying equipment, thereby improving the spraying effect of the metal guardrail powder spraying equipment.

[0004] However, in actual use, the existing spraying device has a fixed position of the spray gun when spraying powder on the guardrail in the above application document. Although it can drive the guardrail to rotate, the spray gun is difficult to move and the spraying direction is fixed, resulting in inadequate overall spraying of the guardrail, poor flexibility, and low condensation efficiency of the spray material after spraying. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and propose a powder spraying device for metal guardrails. The utility model can drive the spray gun to move horizontally through the driving component, and spray guns are arranged on both sides of the guardrail at the same time, so that when the spray guns on both sides move towards each other, the guardrail can be sprayed more comprehensively, effectively increasing the spraying range, improving flexibility and spraying efficiency of the guardrail.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A device for powder spraying of metal guardrails, comprising:

[0008] The machine body is internally constructed with a processing space for powder coating of the metal guardrail;

[0009] The mounting frames are mounted on both sides of the processing space constructed inside the machine body, and are connected to the inner side with a screw rod that partially penetrates to the outer side;

[0010] A threaded sleeve, which is mounted on the surface of the screw rod located in the mounting frame, and a movably arranged spray gun is mounted on the surface of the threaded sleeve;

[0011] A driving assembly for driving the spray gun is installed on one side of the machine body, a limiting assembly is installed inside the machine body, a drying assembly is installed below the machine body, and a feeding assembly is installed above the machine body.

[0012] The utility model is further configured that the driving assembly includes: a motor, a driving shaft, a first bevel gear and a second bevel gear;

[0013] The motor is installed inside the machine body, the drive shaft is connected to the output end of the motor and the other end is connected to the machine body, the first bevel gears are installed on the surface of the drive shaft, and the second bevel gear is meshed with the first bevel gear and installed on one end of the screw that passes through the outside of the mounting frame.

[0014] The utility model is further configured that the limiting assembly includes: a support frame, a slide groove, a slide block and a positioning cylinder;

[0015] The support frame is installed inside the machine body, the slide groove is provided on the upper part of the support frame, the slide block is adapted to be connected to the inner side of the slide groove, and the positioning cylinder is installed on the upper part of the slide block.

[0016] The utility model is further configured that the drying assembly includes: a drying mechanism and a guide portion;

[0017] The drying mechanisms are all installed at the lower part of the machine body, and the guide parts are all installed on the surface of the supporting frame.

[0018] The utility model is further configured that the feeding assembly includes: a material box, a material pump, a feed pipe and a discharge pipe;

[0019] The material box is installed on the upper part of the machine body, the material pumps are installed on the upper part of the machine body, the feed pipe is connected to the feed end of the material pump and penetrates into the material box, and the discharge pipe is connected between the output end of the material pump and the spray gun.

[0020] The utility model is further arranged that the guide part is connected with the lower space and the upper space of the support frame, and the guide part is arranged inclined along the direction of the guardrail.

[0021] The utility model is further arranged that the travel directions of the spray guns are arranged in opposite directions.

[0022] The utility model is further configured that a door is hingedly connected to the surface of the machine body, and a visual window is installed on the other side of the surface of the machine body.

[0023] The beneficial effects of the utility model are as follows: the utility model can drive the spray gun to move horizontally through the driving component, and the spray guns are arranged on both sides of the guardrail at the same time, so that when the spray guns on both sides move toward each other, the guardrail can be sprayed more comprehensively, which effectively increases the spraying range, improves flexibility and spraying efficiency of the guardrail.

[0024] The powder spraying device for metal guardrail is provided with a mounting frame, a screw, a threaded sleeve and a driving component. When the guardrail is fixed in the body and powder spraying is performed, the staff can start the motor so that the motor can drive the driving shaft to rotate, and the driving shaft drives the first bevel gear to rotate, and the second bevel gear meshes with the first bevel gear to rotate, thereby driving the screw to rotate, so that the threaded sleeve can drive the spray gun to move horizontally on its surface, and the travel directions of the spray gun are arranged in opposite directions and located on both sides of the guardrail, so that the spray gun can spray the guardrail synchronously, and can spray the guardrail more comprehensively, which effectively increases the spraying range, improves flexibility and spraying efficiency of the guardrail.

[0025] The device for powder spraying of metal guardrails is provided with a drying component, a slide groove and a slider. After the guardrails are sprayed, the staff can start the drying mechanism so that the drying mechanism can generate a certain heat flow after operation. At this time, the heat flow can be better blown to the position of the guardrail under the action of the guide part, so as to improve the drying efficiency of the guardrail and avoid taking a long time and reducing the work efficiency. When positioning and fixing the guardrail, the position of the positioning cylinder can also be adjusted by sliding the slider in the slide groove, so that different guardrails can be fixed, which is more flexible and improves the usability. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the overall structure of a device for powder spraying of metal guardrails proposed by the utility model;

[0027] Figure 2 This is a schematic diagram of the overall front section structure of a device for powder spraying of a metal guardrail proposed by the utility model;

[0028] Figure 3 This is a schematic diagram of the overall side section structure of a device for powder spraying of a metal guardrail proposed by the utility model;

[0029] Figure 4 The utility model is a schematic diagram of the overall top-sectional structure of a device for powder spraying of a metal guardrail.

[0030] In the figure: 1. machine body; 2. material box; 3. viewing window; 4. bin door; 5. material pump; 6. discharge pipe; 7. first bevel gear; 8. second bevel gear; 9. support frame; 10. drying mechanism; 11. slide groove; 12. slide block; 13. positioning cylinder; 14. mounting frame; 15. screw; 16. feed pipe; 17. drive shaft; 18. threaded sleeve; 19. spray gun; 20. guide part; 21. motor. DETAILED DESCRIPTION

[0031] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0032] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0033] In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent.

[0034] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be fixedly connected or set, or it can be detachably connected or set, or connected or set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0035] Reference Figure 1-4A powder coating device for metal guardrails comprises: a machine body 1, which is internally constructed with a processing space for powder coating of metal guardrails; a mounting frame 14, which is installed on both sides of the processing space internally constructed in the machine body 1, and a screw 15 partially penetrating to the outside is connected to the inner side thereof; a threaded sleeve 18, which is installed on the surface portion of the screw 15 located in the mounting frame 14, and a movably arranged spray gun 19 is installed on the surface thereof; a driving assembly for driving the spray gun 19 to move is installed on one side of the inner side of the machine body 1, so as to cooperate with the spray gun 19 through the driving assembly and drive the spray gun 19 to move. The gun 19 is movable, which improves the flexibility of the spray gun 19 so that the spraying of the guardrail is more comprehensive and efficient. A limiting component is installed inside the body 1, and the guardrail is connected and fixed by the limiting component to prevent the guardrail from moving easily and affecting the spraying. A drying component is installed at the lower part of the body 1. The drying component can improve the condensation efficiency of the guardrail after spraying, avoid the need for a long time, and improve the processing efficiency. A feeding component is installed on the upper part of the body 1, and the powder raw material for spraying can be fed through the feeding component, so as to carry out the subsequent spraying treatment of the guardrail.

[0036] Specifically, refer to Figure 2-4 The drive assembly includes: a motor 21, a drive shaft 17, a first bevel gear 7 and a second bevel gear 8; the motor 21 is installed inside the body 1, the drive shaft 17 is connected to the output end of the motor 21 and its other end is connected to the body 1, the first bevel gear 7 is installed on the surface of the drive shaft 17, and the second bevel gear 8 is meshed with the first bevel gear 7 and installed on the end of the screw 15 that penetrates the outside of the mounting frame 14. Through this embodiment, the motor 21 can drive the drive shaft 17 to rotate, the drive shaft 17 drives the first bevel gear 7 to rotate, and the second bevel gear 8 meshes with the first bevel gear 7 to rotate, thereby driving the screw 15 to rotate, so as to synchronously transmit the action, so that the threaded sleeve 18 can drive the spray gun 19 to move horizontally on its surface, thereby guiding the spray gun 19 to move, so that the spray gun 19 has a certain flexibility to avoid it being in a fixed position angle and incomplete spraying of the guardrail.

[0037] Specifically, refer to Figure 2-4 The limiting components include: a support frame 9, a slide groove 11, a slider 12 and a positioning cylinder 13; the support frame 9 is installed inside the body 1, the slide groove 11 is opened at the upper part of the support frame 9, the slider 12 is adapted to be connected to the inner side of the slide groove 11, and the positioning cylinder 13 is installed on the upper part of the slider 12. Through this implementation, when the guardrail is positioned and fixed, the position of the positioning cylinder 13 can also be adjusted by sliding the slider 12 in the slide groove 11, and then the lower part of the guardrail can be connected and fixed to the positioning cylinder 13, so that different guardrails can be fixed, which is more flexible and improves usability.

[0038] Specifically, refer to Figure 2-3The drying assembly includes: a drying mechanism 10 and a guide portion 20; the drying mechanisms 10 are installed at the lower part of the body 1, and the guide portions 20 are installed on the surface of the support frame 9. Through this implementation, after the guardrail is sprayed, the drying mechanism 10 can be started. The drying mechanism 10 can be a hot air blower, an infrared drying device or an ultraviolet curing device, so that the drying mechanism 10 can generate a certain heat flow after working. At this time, the heat flow can be better blown to the guardrail position under the action of the guide portion 20, so as to improve the drying efficiency of the guardrail and avoid taking a long time to reduce work efficiency.

[0039] Specifically, refer to Figure 1-3 The feeding assembly includes: a material box 2, a material pump 5, a feed pipe 16 and a discharge pipe 6; the material box 2 is installed on the upper part of the body 1, and the material pumps 5 are installed on the upper part of the body 1. The feed pipe 16 is connected to the feed end of the material pump 5 and passes through the material box 2. The discharge pipe 6 is connected between the output end of the material pump 5 and the spray gun 19. Through this embodiment, by starting the material pump 5, the material pump 5 can extract the powder raw material in the material box 2 through the feed pipe 16, and spray it through the discharge pipe 6 through the spray gun 19 to process the guardrail, so as to transport the powder raw material for spraying processing.

[0040] Furthermore, the guide portion 20 connects the lower space and the upper space of the support frame 9, and the guide portion 20 is inclined along the direction of the guardrail, so that the guide portion 20 can better guide the heat flow, so that the hot air can be better blown to the sprayed guardrail position, thereby improving the drying and condensation efficiency of the guardrail. The travel direction of the spray gun 19 is set in the opposite direction. In this embodiment, the spray gun 19 can spray the guardrail synchronously and in the opposite direction, and can spray the guardrail more comprehensively, effectively increasing the spraying range, improving flexibility and spraying efficiency of the guardrail.

[0041] Specifically, refer to Figure 1 A door 4 is hinged on the surface of the body 1, and a visual window 3 is installed on the other side of the surface of the body 1. Through this implementation, the door 4 is opened to place the guardrail in the body 1 for spraying, and the door 4 is closed to avoid splashing. At the same time, when the guardrail is sprayed, the personnel can check and understand the internal processing situation through the visual window 3.

[0042] Working principle: When using the utility model, first open the bin door 4 to place the guardrail in the machine body 1, and support and fix the guardrail with the positioning cylinder 13, then close the bin door 4, and start the material pump 5 at this time, the material pump 5 can extract the powder material in the material box 2 through the feed pipe 16, and spray it through the discharge pipe 6 through the spray gun 19 to process the guardrail, and when spraying, the staff can start the motor 21 so that the motor 21 can drive the drive shaft 17 to rotate, the drive shaft 17 drives the first bevel gear 7 to rotate, and the second bevel gear 8 meshes with the first bevel gear 7 to rotate, thereby driving the screw 15 to rotate, so that the screw The pattern sleeve 18 can drive the spray gun 19 to move horizontally on its surface, and the travel directions of the spray gun 19 are set in opposite directions and located on both sides of the guardrail, so that the spray gun 19 can spray the guardrail synchronously, and can spray the guardrail more comprehensively, effectively improving the spraying range, improving flexibility and spraying efficiency of the guardrail. After the guardrail is sprayed, the staff can start the drying mechanism 10 so that the drying mechanism 10 can generate a certain heat flow after working. At this time, the heat flow can be better blown to the guardrail position under the action of the guide part 20, so as to improve the drying efficiency of the guardrail and avoid taking a long time and reducing work efficiency.

[0043] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A device for powder spraying of metal guardrails, characterized in that: include: A machine body (1) having a processing space for powder coating of a metal guardrail configured therein; Mounting frames (14) are mounted on both sides of a processing space configured inside the machine body (1), and are connected to the inner side of the mounting frames with a screw rod (15) partially penetrating to the outer side; A threaded sleeve (18) is mounted on the surface of the screw rod (15) located in the mounting frame (14), and a movably arranged spray gun (19) is mounted on the surface of the threaded sleeve (18); A driving component for driving the spray gun (19) is installed on one side of the machine body (1), a limiting component is installed inside the machine body (1), a drying component is installed below the machine body (1), and a feeding component is installed above the machine body (1).

2. A powder spraying device for metal guardrail according to claim 1, characterized in that: The driving assembly comprises: a motor (21), a driving shaft (17), a first bevel gear (7) and a second bevel gear (8); The motor (21) is mounted inside the machine body (1); the drive shaft (17) is connected to the output end of the motor (21) and the other end thereof is connected to the machine body (1); the first bevel gear (7) is mounted on the surface of the drive shaft (17); and the second bevel gear (8) is meshed with the first bevel gear (7) and is mounted on one end of the screw rod (15) that penetrates through the mounting frame (14).

3. A powder spraying device for metal guardrail according to claim 1, characterized in that: The limiting component comprises: a support frame (9), a slide groove (11), a slide block (12) and a positioning cylinder (13); The support frame (9) is installed inside the machine body (1), the slide groove (11) is opened on the upper part of the support frame (9), the sliding block (12) is adapted to be connected to the inner side of the slide groove (11), and the positioning cylinder (13) is installed on the upper part of the sliding block (12).

4. A powder spraying device for metal guardrail according to claim 1, characterized in that: The drying component comprises: a drying mechanism (10) and a guide portion (20); The drying mechanisms (10) are all installed at the lower part of the machine body (1), and the guide parts (20) are all installed on the surface of the support frame (9).

5. The device for powder coating of metal guardrail according to claim 1, characterized in that: The feeding assembly comprises: a material box (2), a material pump (5), a feeding pipe (16) and a discharging pipe (6); The material box (2) is installed on the upper part of the machine body (1), the material pump (5) is installed above the inside of the machine body (1), the feed pipe (16) is connected to the feed end of the material pump (5) and penetrates into the material box (2), and the discharge pipe (6) is connected between the output end of the material pump (5) and the spray gun (19).

6. A powder spraying device for metal guardrail according to claim 4, characterized in that: The guide portion (20) communicates with the lower space and the upper space of the support frame (9), and the guide portion (20) is arranged to be inclined along the direction of the guardrail.

7. A powder spraying device for metal guardrail according to claim 1, characterized in that: The spray guns (19) are arranged in opposite directions of travel.

8. The device for powder coating of metal guardrail according to claim 1, characterized in that: A door (4) is hingedly connected to the surface of the machine body (1), and a visual window (3) is installed on the other side of the surface of the machine body (1).

Citation Information

Patent Citations

  • Metal guardrail powder spraying equipment

    CN216605711U