Large-area silver mirror coating and paint spraying production device

By designing a silver mirror coating paint production device including storage box, discharge chute, rubber sheet and flow controller, the problem of uneven paint liquid spraying on the spray head is solved, and the uniform distribution of paint liquid thickness and improvement of processing quality is achieved.

CN222625162UActive Publication Date: 2025-03-18江苏通达家居用品有限公司
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Patent Information

Application Number
CN202420459841.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-03-18
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

In the existing silver mirror coating processing, the paint liquid sprayed by the spray head is likely to show a cone shape with a small top and a large bottom, resulting in the paint liquid sprayed by the adjacent spray heads being overlapped with each other, and the thickness of the paint liquid is unevenly distributed, affecting the processing quality.

Method used

A large-area silver mirror coating paint production device was designed, using components such as storage boxes, discharge chutes, rubber sheets and flow controllers to achieve uniform spraying of paint liquid through the deformation of the hydraulic system and rubber sheets.

Benefits of technology

Through this device, the paint liquid can be evenly sprayed onto the top of the silver mirror, ensuring the uniform distribution of the paint liquid thickness and improving the processing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a large-area silver mirror coating and paint spraying production device, and relates to the field of paint spraying production. The large-area silver mirror film coating and paint spraying production device comprises a conveying device, a mounting frame and a drying device, a storage box is arranged at the top of the conveying device, a discharging chute is formed in the bottom of the outer side of the storage box, a rubber sheet is obliquely arranged in the discharging chute, a pressure sensor is arranged in the storage box, and the pressure sensor is connected with the mounting frame. And one side of the storage box is fixedly connected with a material shoveling plate. According to the large-area silver mirror film coating and paint spraying production device, after the hydraulic pressure in the storage box reaches a certain value, a rubber sheet obliquely arranged in the discharging chute deforms, and at the moment, part of paint liquid in the storage box is sprayed out through a gap between the deformed rubber sheet and the storage box; and the paint liquid is finally sprayed to the top of the silver mirror which is conveyed by the conveying equipment and passes through the bottom of the storage box, so that the paint liquid is scattered to the top of the silver mirror in a uniform water flow form, the thickness uniformity of the paint liquid is ensured, and the processing quality is ensured.
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Description

Technical Field

[0001] The utility model relates to a coating production device, in particular to a large-area silver mirror coating coating production device, belonging to the technical field of coating production. Background Art

[0002] Glass coating technology, mainly a chemical process under atmospheric conditions. For large-area glass, chemical silver plating is widely used because the equipment is simple and easy to operate, and the silver mirror surface is clear and corrosion-resistant.

[0003] The traditional silver film process is to pre-plating silver film on the glass as a sensitization preparation stage. Once the glass surface has conductive properties, the silver film can be deposited autocatalytically.

[0004] For example, the existing patent application No. 200920058761.7 is a large-area silver mirror coating production line device, which is a production line composed of various equipment, including the following equipment: pre-cleaning equipment-polishing machine (1)-roll washing machine (2)-spraying machine (3)-air drying equipment-glass drying equipment-painting machine (5)-drying machine (4)-air cooling equipment-painting machine (5)-drying machine (4)-air cooling equipment-pickling equipment-cleaning equipment-air drying equipment. The connecting rod on the polishing machine adjusts the height of the grinding disc at the same time; the upper and lower brushes of the roller washing machine are driven separately, and the height of the brushes is adjusted by a screw; the several nozzles of the spraying machine are pulled by a synchronous belt; and four small oven covers are installed on the dryer.

[0005] However, in the existing silver mirror coating processing, the traditional processing method of spraying paint liquid with a nozzle is adopted. However, the paint liquid sprayed by the nozzle will present a cone shape with a small top and a large bottom. It is easy for the paint liquids sprayed by two adjacent nozzles to cross and overlap each other, resulting in uneven distribution of paint liquid thickness, which affects the processing quality. Utility Model Content

[0006] 1. Technical issues to be resolved

[0007] The purpose of the utility model is to provide a large-area silver mirror coating and painting production device in order to solve the above-mentioned problem, so as to solve the problem that in the prior art, the paint liquid sprayed by the nozzle will present a cone shape with a small top and a large bottom, and it is easy for the paint liquid sprayed by two adjacent nozzles to cross and overlap with each other, resulting in uneven distribution of paint liquid thickness, thereby affecting the processing quality.

[0008] (II) Technical solution

[0009] The utility model is realized through the following technical scheme: a large-area silver mirror coating and painting production device, including a conveying device, a mounting frame and a drying device, a storage box is arranged on the top of the conveying device, a discharge chute is opened on the outer bottom of the storage box, a rubber sheet is obliquely arranged inside the discharge chute, a pressure sensor is arranged inside the storage box, a shovel plate is fixedly connected to one side of the storage box, a storage groove is opened on the top of the shovel plate, and a flow controller is fixedly connected to the top of the storage box.

[0010] Preferably, the mounting frame is fixedly connected to the top of the conveying equipment, and the drying device is arranged on one side of the mounting frame and installed on the top of the conveying equipment.

[0011] Preferably, a telescopic pneumatic cylinder is fixedly connected inside the mounting frame, and the telescopic pneumatic cylinder controls the up and down position of the storage box. The bottom end of the telescopic pneumatic cylinder is fixedly connected to the storage box to push the storage box downward to the working position.

[0012] Preferably, a water pump is fixedly installed on the top of the mounting frame, and a water inlet pipe is installed at the water inlet of the water pump. The water pump draws paint liquid through the water inlet pipe and discharges it through the water outlet. A telescopic tube is fixedly connected between the water outlet of the water inlet pipe and the flow controller. The telescopic tube can be extended and retracted without affecting the up and down movement of the storage box. The paint liquid is discharged into the storage box after passing through the telescopic tube and the flow controller.

[0013] Preferably, one side of the pressure sensor is fixedly connected to a mounting vertical plate, the mounting vertical plate is fixedly connected to the inside of the storage box, one side of the rubber sheet is fixedly connected to the storage box, the gap between the rubber sheet and the storage box is controlled, and the thickness of the paint spraying is adjusted.

[0014] Preferably, trapezoidal grooves are provided on both sides of the conveying device, and the scraping plate is arranged between the two trapezoidal grooves.

[0015] Preferably, a filter box is fixedly connected to a side of the drying device away from the mounting frame, a plurality of exhaust holes are provided at the bottom of the filter box, exhausting the exhaust gas generated by drying the silver mirror inside the drying device, and the exhaust gas is purified by a filter installed inside the filter box, an exhaust elbow is fixedly connected to one side of the filter box, one end of the exhaust elbow is fixedly connected to an exhaust pump, the exhaust end of the exhaust pump is fixedly connected to a booster pump, the exhaust end of the booster pump is fixedly connected to an air guide elbow, and one end of the air guide elbow is fixedly connected to an exhaust box.

[0016] The utility model provides a large-area silver mirror coating and painting production device, which has the following beneficial effects:

[0017] 1. In the large-area silver mirror coating and painting production device, after the hydraulic pressure inside the storage box reaches a certain value, the rubber sheet inclined inside the discharge chute is deformed. At this time, a part of the paint liquid inside the storage box is sprayed out through the gap between the deformed rubber sheet and the storage box. The paint liquid is finally sprayed to the top of the silver mirror transported by the conveying equipment from the bottom of the storage box, so that the paint liquid presents a uniform water flow and falls to the top of the silver mirror, ensuring the uniform thickness of the paint liquid and the processing quality.

[0018] 2. In the large-area silver mirror coating and painting production device, the flow controller electrically connected to the pressure sensor works, and the flow controller controls the amount of paint liquid entering the storage box, so that the hydraulic pressure inside the storage box is stabilized at the corresponding pressure value, and the paint liquid is discharged stably. In addition, the wider side of the trapezoidal rubber sheet is fixedly connected to the storage box, so by controlling the hydraulic pressure inside the storage box, the degree of deformation of the rubber sheet can be controlled, the gap between the rubber sheet and the storage box can be controlled, and the thickness of the paint liquid spraying can be adjusted to meet different processing needs.

[0019] 3. In the large-area silver mirror coating and painting production device, after the storage box moves down, the shovel plate is pressed down on the silver mirror to clean the impurities on the silver mirror, and a storage groove is opened on the top of the inclined shovel plate. When the dust and impurities on the top of the shovel plate increase, they will fall into the storage groove for storage to avoid the dust sliding from the top of the shovel plate. The vacuum pump exhausts the gas inside the filter box through the vacuum elbow. The filter box exhausts air from various parts on one side of the drying device to exhaust the waste gas generated by drying the silver mirror inside the drying device. After the waste gas is purified by the filter installed inside the filter box, it is extracted and ejected by the vacuum pump. After the airflow ejected by the vacuum pump is pressurized by the booster pump, it is transported to the inside of the exhaust box through the air guide elbow. The opening on one side of the exhaust box is set to be slender, so the airflow is sprayed into the storage groove by the exhaust box, and the dust and impurities in the storage groove are sprayed into the trapezoidal groove to discharge the impurities into the conveying equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 For this utility model Figure 1 Schematic diagram of the C part structure;

[0022] Figure 3 This is a schematic diagram of the structure of the vacuum box of the utility model;

[0023] Figure 4 It is a structural schematic diagram of the shovel plate of the utility model.

[0024]

Main component symbol description

[0025] 1. Conveying equipment; 2. Mounting frame; 3. Water pump; 4. Water inlet pipe; 5. Telescopic pipe; 6. Flow controller; 7. Storage box; 8. Mounting vertical plate; 9. Pressure sensor; 10. Discharge chute; 11. Rubber sheet; 12. Shovel board; 13. Storage groove; 14. Telescopic pneumatic cylinder; 15. Drying device; 16. Filter box; 17. Exhaust hole; 18. Exhaust pump; 19. Booster pump; 20. Air guide elbow; 21. Exhaust box; 22. Exhaust elbow; 23. Trapezoidal groove. DETAILED DESCRIPTION

[0026] The utility model embodiment provides a large-area silver mirror coating and painting production device.

[0027] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 , including a conveying device 1, a mounting frame 2 and a drying device 15. A storage box 7 is arranged on the top of the conveying device 1. A discharge chute 10 is opened at the outer bottom of the storage box 7. A rubber sheet 11 is obliquely arranged inside the discharge chute 10. A pressure sensor 9 is arranged inside the storage box 7. A shovel plate 12 is fixedly connected to one side of the storage box 7. A storage groove 13 is opened on the top of the shovel plate 12. A flow controller 6 is fixedly connected to the top of the storage box 7.

[0028] When the utility model is in use: the drying device 15 is arranged on one side of the mounting frame 2 and installed on the top of the conveying device 1 .

[0029] A mounting frame 2 is fixedly connected to the top of the conveying equipment 1, and the bottom end of the telescopic pneumatic cylinder 14 fixedly connected inside the mounting frame 2 is fixedly connected to the storage box 7, so the telescopic pneumatic cylinder 14 is controlled to work, and the telescopic pneumatic cylinder 14 controls the upper and lower positions of the storage box 7. After the telescopic pneumatic cylinder 14 is controlled to push the storage box 7 to the working position downward, the telescopic pneumatic cylinder 14 stops working.

[0030] At this time, the bottom of the storage box 7 is set on the top of the silver mirror transported by the conveying equipment 1, and then the water pump 3 fixedly installed on the top of the mounting frame 2 is controlled to work. The water inlet pipe 4 installed on the water inlet of the water pump 3 is connected to the paint liquid supply system, so the water pump 3 draws the paint liquid through the water inlet pipe 4 and discharges it through the water outlet, and a telescopic tube 5 is fixedly connected between the water outlet of the water inlet pipe 4 and the flow controller 6. The telescopic tube 5 that can be telescoped will not affect the up and down movement of the storage box 7. Because the flow controller 6 is fixedly connected to the top of the storage box 7, the paint liquid is discharged into the storage box 7 after passing through the telescopic tube 5 and the flow controller 6.

[0031] A mounting plate 8 is fixedly connected inside the storage box 7, and a pressure sensor 9 is fixedly connected to one side of the mounting plate 8. The working pressure sensor 9 detects the hydraulic pressure of the paint liquid inside the storage box 7. When the hydraulic pressure inside the storage box 7 reaches a certain value, the rubber sheet 11 tilted inside the discharge chute 10 is deformed. At this time, a part of the paint liquid inside the storage box 7 is sprayed out through the gap between the deformed rubber sheet 11 and the storage box 7. The paint liquid is finally sprayed to the top of the silver mirror transported by the conveying equipment 1 from the bottom of the storage box 7, so that the paint liquid presents a uniform water flow and falls on the top of the silver mirror, ensuring the uniform thickness of the paint liquid. At the same time, the flow controller 6 electrically connected to the pressure sensor 9 works, and the flow controller 6 controls the amount of paint liquid entering the storage box 7, so that the hydraulic pressure inside the storage box 7 is stable at the corresponding pressure value, and the paint liquid is discharged stably. The wider side of the trapezoidal rubber sheet 11 is fixedly connected to the storage box 7, so controlling the hydraulic pressure inside the storage box 7 can control the degree of deformation of the rubber sheet 11, control the gap between the rubber sheet 11 and the storage box 7, and adjust the thickness of the paint liquid spraying to meet different processing needs.

[0032] A shovel plate 12 is fixedly connected to one side of the storage box 7. After the storage box 7 moves down, the shovel plate 12 is pressed down onto the silver mirror to clean the impurities on the silver mirror. A storage groove 13 is provided on the top of the inclined shovel plate 12. When the dust and impurities on the top of the shovel plate 12 increase, they will fall into the storage groove 13 for storage, so as to prevent dust from sliding down from the top of the shovel plate 12. Trapezoidal grooves 23 are provided on both sides of the conveying device 1, and the shovel plate 12 is arranged between the two trapezoidal grooves 23. The working vacuum pump 18 exhausts air, and a filter box 16 is fixedly connected to the side of the drying device 15 away from the mounting frame 2. One end of the vacuum elbow 22 fixedly connected to one side of the filter box 16 is connected to the air inlet end of the vacuum pump 18, so the vacuum pump 18 exhausts the gas inside the filter box 16 through the vacuum elbow 22.

[0033] In addition, a plurality of air extraction holes 17 are provided at the bottom of the filter box 16, and the plurality of air extraction holes 17 are arranged at a plurality of positions on one side of the drying device 15, so that the filter box 16 extracts air from various positions on one side of the drying device 15, and extracts the waste gas generated by drying the silver mirror inside the drying device 15, and the waste gas is purified by the filter installed inside the filter box 16, and then extracted and ejected by the air extraction pump 18, and the air outlet end of the air extraction pump 18 is fixedly connected to a booster pump 19, and one end of an air guide elbow 20 fixedly connected to the air outlet end of the booster pump 19 is fixedly connected to an exhaust box 21, so that the airflow ejected by the air extraction pump 18 is pressurized by the booster pump 19, and then transported to the inside of the exhaust box 21 through the air guide elbow 20, and an opening on one side of the exhaust box 21 is arranged in a slender shape, so that the airflow is sprayed toward the inside of the material storage groove 13 by the exhaust box 21, and the dust and impurities inside the material storage groove 13 are sprayed toward the trapezoidal groove 23, and the impurities are discharged from the conveying device 1.

[0034] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A large-area silver mirror coating and lacquering production device, comprising a conveying device (1), a mounting frame (2) and a drying device (15), characterized in that: A storage box (7) is arranged on the top of the conveying device (1), a discharge chute (10) is provided at the bottom of the outer side of the storage box (7), a rubber sheet (11) is arranged obliquely inside the discharge chute (10), a pressure sensor (9) is arranged inside the storage box (7), a shovel plate (12) is fixedly connected to one side of the storage box (7), a storage groove (13) is provided on the top of the shovel plate (12), and a flow controller (6) is fixedly connected to the top of the storage box (7).

2. A large-area silver mirror coating and painting production device according to claim 1, characterized in that: The mounting frame (2) is fixedly connected to the top of the conveying device (1), and the drying device (15) is arranged on one side of the mounting frame (2) and installed on the top of the conveying device (1).

3. A large-area silver mirror coating and painting production device according to claim 1, characterized in that: A telescopic pneumatic cylinder (14) is fixedly connected inside the mounting frame (2), and the bottom end of the telescopic pneumatic cylinder (14) is fixedly connected to the storage box (7).

4. A large-area silver mirror coating and painting production device according to claim 1, characterized in that: A water pump (3) is fixedly mounted on the top of the mounting frame (2); a water inlet pipe (4) is mounted on the water inlet of the water pump (3); and a telescopic pipe (5) is fixedly connected between the water outlet of the water inlet pipe (4) and the flow controller (6).

5. The large-area silver mirror coating and painting production device according to claim 1 is characterized in that: One side of the pressure sensor (9) is fixedly connected to a mounting vertical plate (8), the mounting vertical plate (8) is fixedly connected to the inside of the storage box (7), and one side of the rubber sheet (11) is fixedly connected to the storage box (7).

6. The large-area silver mirror coating and painting production device according to claim 1 is characterized in that: Trapezoidal grooves (23) are provided on both sides of the conveying device (1), and the shovel plate (12) is arranged between the two trapezoidal grooves (23).

7. The large-area silver mirror coating and painting production device according to claim 1 is characterized in that: A filter box (16) is fixedly connected to a side of the drying device (15) away from the mounting frame (2); a plurality of air extraction holes (17) are provided at the bottom of the filter box (16); a suction elbow (22) is fixedly connected to one side of the filter box (16); one end of the suction elbow (22) is fixedly connected to a suction pump (18); an air outlet end of the suction pump (18) is fixedly connected to a booster pump (19); an air outlet end of the booster pump (19) is fixedly connected to an air guide elbow (20); and one end of the air guide elbow (20) is fixedly connected to an exhaust box (21).

Citation Information

Patent Citations

  • Large-area silver mirror-coating production line

    CN201447427U