Coal gangue sorting device
By designing a coal gangue sorting device using cylinders and guides, the problems of large gas consumption, high energy consumption and serious pollution in the prior art are solved, and efficient sorting of large particles and long-life use of equipment are achieved.
Patent Information
- Application Number
- CN202420826152.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-21
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-21
AI Technical Summary
The existing coal gangue sorting equipment uses air gun shooting and sorting, which consumes a lot of gas, consumes high energy, and generates a large amount of coal dust, resulting in equipment failure and unable to sort large pieces of particles.
A coal gangue sorting device is designed. After conveying coal gangue through a conveyor belt to the sensor identification, the cylinder is used to expand and contract and drive the guide plate downward or upward to realize the sorting of gangue and coal.
It avoids the defects of air gun shooting and sorting, and can sort large pieces of particles, reduces energy consumption and pollution, and extends the service life of the equipment.
Smart Images

Figure CN222625443U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal gangue sorting, in particular to a coal gangue sorting device. Background Art
[0002] Coal gangue is solid waste discharged during the coal mining and coal washing processes. It is a black-gray rock with a low carbon content and harder than coal that accompanies the coal seam during the coal formation process. It includes excavation gangue during tunnel excavation, gangue mined from the roof, floor and interlayer during mining, and washed gangue picked out during coal washing.
[0003] Most of the existing coal gangue sorting equipment uses air guns to sort, which can only sort small particles but not large particles. The air gun sorting process consumes a lot of gas and high energy consumption, and a large amount of coal dust is generated during the air gun sorting process, causing serious pollution, leading to malfunction of coal gangue identification equipment and other electrical equipment, thus affecting the use effect. Utility Model Content
[0004] The utility model provides a coal gangue sorting device, which aims to solve the problem that most of the existing coal gangue sorting equipment performs sorting by air gun shooting, and can only sort small particles but not large particles, the air gun shooting sorting process consumes a lot of gas and has high energy consumption, and a large amount of coal dust is generated in the air gun shooting sorting process, causing serious pollution, resulting in malfunction of coal gangue identification equipment and other electrical equipment, thereby affecting the use effect.
[0005] The utility model is implemented as follows: a coal gangue sorting device comprises a conveyor belt and a sorting material identification and detection frame, a box body is arranged at the front side of the conveyor belt, and a sorting mechanism is arranged inside the box body;
[0006] The sorting mechanism comprises a fixed rod, a plurality of guide plates and a plurality of cylinders. The top of the telescopic end of the cylinder is rotatably connected to the bottom of the guide plate, and the guide plate is rotatably sleeved on the surface of the fixed rod.
[0007] In order to facilitate the separation of the internal space of the box and the support of the fixed rod, as a preferred coal gangue sorting device of the utility model, the inner wall of the box is fixedly connected with a partition, both sides of the top of the partition are fixedly connected with fixed blocks, and the fixed rod is fixedly connected between the opposite sides of the two fixed blocks.
[0008] In order to facilitate the rotational connection between the cylinder and the partition, as a preferred coal gangue sorting device of the utility model, the front side of the partition is fixedly connected with a connecting plate, the number of the connecting plates is several, and the bottom of the cylinder is rotationally connected between the opposite sides of two adjacent connecting plates.
[0009] In order to make the box body, partitions and guide plates wear-resistant, as a preferred coal gangue sorting device of the utility model, the inner wall of the box body, the surfaces of the partitions and the guide plates are sprayed with a wear-resistant layer, and the material of the wear-resistant layer is KN6 nickel-chromium alloy.
[0010] In order to achieve the effect of protecting the cylinder, as a preferred coal gangue sorting device of the utility model, the inner wall of the box body is fixedly connected with a rotating rod, the surface of the rotating rod is rotatably connected with a first connecting rod, the top of the telescopic end of the cylinder is rotatably connected to the first connecting rod, the first connecting rod is rotatably connected to the side away from the telescopic end section of the cylinder with a second connecting rod, and the second connecting rod is rotatably connected to the bottom of the guide plate.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The gangue sorting device transports the gangue to the bottom of the sensor through a conveyor belt to identify the gangue and coal inside the gangue, and then controls the extension and retraction of the telescopic end of the cylinder to drive the guide plate to press down and tilt up, so as to sort the gangue and coal in the gangue, thereby avoiding the problem that most existing gangue sorting equipment is sorted by air gun shooting, which can only sort small particles but not large particles, and the air gun shooting sorting process consumes a lot of gas and energy, and a large amount of coal dust is generated in the air gun shooting sorting process, which causes serious pollution and leads to the malfunction of gangue identification equipment and other electrical equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is the overall structural diagram of the coal gangue separation device of the utility model;
[0014] Figure 2 It is a three-dimensional connection schematic diagram of the sorting mechanism in the utility model;
[0015] Figure 3 It is a three-dimensional schematic diagram of the internal structure of the box in the utility model;
[0016] Figure 4 For this utility model Figure 3 A partial enlarged view of point A in the middle.
[0017] In the figure, 1, conveyor belt; 2, sorting mechanism; 201, fixed rod; 202, guide plate; 203, cylinder; 3, box body; 4, partition; 5, fixed block; 6, connecting plate; 7, sorting material identification and detection frame; 8, first connecting rod; 9, rotating rod; 10, second connecting rod. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0019] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.
[0020] See also Figure 1-4 The utility model provides a technical solution: a coal gangue sorting device, comprising a conveyor belt 1, a sorting material identification and detection frame 7, a box body 3 is arranged at the front side of the conveyor belt 1, and a sorting mechanism 2 is arranged inside the box body 3;
[0021] The sorting mechanism 2 includes a fixed rod 201 , a plurality of guide plates 202 and a plurality of cylinders 203 . The top of the telescopic end of the cylinder 203 is rotatably connected to the bottom of the guide plate 202 , and the guide plate 202 is rotatably sleeved on the surface of the fixed rod 201 .
[0022] In this embodiment: after the gangue is conveyed to the bottom of the sensor by the conveyor belt 1 and the gangue and coal inside the gangue are identified, the telescopic end of the cylinder 203 is controlled to drive the guide plate 202 to press down and tilt upward, so that the gangue and coal in the gangue can be sorted, thereby avoiding the problem that most of the existing gangue sorting equipment is sorted by air gun shooting, which can only sort small particles but not large particles, and the air gun shooting sorting process consumes a lot of gas and high energy consumption, and a large amount of coal dust is generated in the air gun shooting sorting process, causing serious pollution and leading to the failure of gangue identification equipment and other electrical equipment.
[0023] As a technical optimization solution of the utility model, the inner wall of the box body 3 is fixedly connected with a partition 4, both sides of the top of the partition 4 are fixedly connected with fixed blocks 5, and the fixing rod 201 is fixedly connected between the opposite sides of the two fixed blocks 5.
[0024] In this embodiment: the partition 4 is fixedly connected to the inner wall of the box body 3, so that the partition 4 can divide the internal space of the box body 3, and is fixedly connected between two fixed blocks 5 by a fixed rod 201. The partition 4 and the fixed block 5 can support the fixed rod 201, thereby achieving the effect of conveniently dividing the internal space of the box body 3 and supporting the fixed rod 201.
[0025] As a technical optimization solution of the utility model, a connecting plate 6 is fixedly connected to the front side of the partition 4, the number of the connecting plates 6 is several, and the bottom of the cylinder 203 is rotatably connected between the opposite sides of two adjacent connecting plates 6.
[0026] In this embodiment, the cylinder 203 is rotatably connected between the two opposite sides of the connecting plates 6, so that the cylinder 203 and the partition plate 4 can be rotatably connected, thereby achieving the effect of facilitating the rotatable connection between the cylinder 203 and the partition plate 4.
[0027] As a technical optimization solution of the utility model, the inner wall of the box body 3, the partition plate 4 and the surface of the guide plate 202 are sprayed with a wear-resistant layer, and the material of the wear-resistant layer is KN6 nickel-chromium alloy.
[0028] In this embodiment: by spraying a wear-resistant layer of KN nickel-chromium alloy on the surface of the box body 3, the partition plate 4 and the guide plate 202, the box body 3, the partition plate 4 and the guide plate 202 can be made wear-resistant, thereby extending the service life of the box body 3, the partition plate 4 and the guide plate 202, thereby achieving the effect of making the box body 3, the partition plate 4 and the guide plate 202 wear-resistant.
[0029] As a technical optimization solution of the utility model, a rotating rod 9 is fixedly connected to the inner wall of the box body 3, and the surface of the rotating rod 9 is rotatably connected to the first connecting rod 8. The top of the telescopic end of the cylinder 203 is rotatably connected to the first connecting rod 8, and the first connecting rod 8 is rotatably connected to the side of the telescopic end section of the cylinder 203 away from the second connecting rod 10. The second connecting rod 10 is rotatably connected to the bottom of the guide plate 203.
[0030] In this embodiment: the telescopic end of the cylinder 203 is rotatably connected to the first connecting rod 8, the first connecting rod 8 is rotatably connected to the second connecting rod 10, and the second connecting rod 10 is rotatably connected to the bottom of the guide plate 203, so that when the front side of the guide plate 203 is tilted upward, it has a buffering effect on the cylinder 203, thereby achieving the effect of protecting the cylinder 203.
[0031] Working principle: First, connect the dust suction pipe to the external dust collector, and then control the conveyor belt 1 to convey the gangue forward to the bottom of the sorting material identification and detection frame 7. The gangue and coal in the gangue are identified by the sorting material identification and detection frame 7. When the sorting material identification and detection frame 7 identifies the coal, the guide plate 202 will be in an upward tilted state, and the coal will freely fall to the space behind the partition 4 inside the box 3. When the sorting material identification and detection frame 7 identifies the gangue, the telescopic end of the cylinder 203 can be controlled to extend upward through the external control module. At this time, the guide plate 202 can be pressed down to receive the gangue, and the gangue can be guided to the space in front of the partition 4 inside the box 3, so that the gangue and coal in the gangue can be sorted. The cylinder 2 The telescopic end of 03 is rotatably connected to the first connecting rod 8, the first connecting rod 8 is rotatably connected to the second connecting rod 10, and the second connecting rod 10 is rotatably connected to the bottom of the guide plate 203, so that when the front side of the guide plate 203 is tilted upward, it has a buffering effect on the cylinder 203, avoiding the fact that most of the existing coal gangue sorting equipment is sorted by air gun shooting, which can only sort small particles but not large particles. The air gun shooting sorting process consumes a lot of gas and has high energy consumption. In addition, a large amount of coal dust is generated during the air gun shooting sorting process, which causes serious pollution and leads to malfunction of coal gangue identification equipment and other electrical equipment. It should be noted that the sorting material identification detection frame 7 and the related series control modules are existing mature technologies that have been published and will not be elaborated here.
[0032] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A coal gangue sorting device, comprising a conveyor belt (1) and a sorting material identification and detection frame (7), characterized in that: A box body (3) is arranged on the front side of the conveyor belt (1), and a sorting mechanism (2) is arranged inside the box body (3); The sorting mechanism (2) comprises a fixed rod (201), a plurality of guide plates (202) and a plurality of cylinders (203); the cylinders (203) are arranged at the bottom of the guide plates (202); and the guide plates (202) are rotatably sleeved on the surface of the fixed rod (201).
2. A coal gangue separation device according to claim 1, characterized in that: The inner wall of the box body (3) is fixedly connected with a partition (4), both sides of the top of the partition (4) are fixedly connected with fixed blocks (5), and the fixing rod (201) is fixedly connected between opposite sides of the two fixed blocks (5).
3. A coal gangue separation device according to claim 2, characterized in that: A connecting plate (6) is fixedly connected to the front side of the partition plate (4), the connecting plates (6) are in a plurality, and the bottom of the cylinder (203) is rotatably connected between opposite sides of two adjacent connecting plates (6).
4. A coal gangue separation device according to claim 2, characterized in that: The inner wall of the box body (3), the partition plate (4) and the surface of the guide plate (202) are all sprayed with a wear-resistant layer, and the material of the wear-resistant layer is KN6 nickel-chromium alloy.
5. The coal gangue separation device according to claim 2, characterized in that: A rotating rod (9) is fixedly connected to the inner wall of the box body (3); a first connecting rod (8) is rotatably connected to the surface of the rotating rod (9); the top of the telescopic end of the cylinder (203) is rotatably connected to the first connecting rod (8); a second connecting rod (10) is rotatably connected to the side of the first connecting rod (8) away from the telescopic end of the cylinder (203); and the second connecting rod (10) is rotatably connected to the bottom of the guide plate (202).