Linkage type scrap cleaner
By designing a connected debris cleaner, using the combination of a powered robotic arm and a pressurized air pump, the problems of incomplete debris cleaning and waste splashing in the prior art are solved, and efficient cleaning and collection effects are achieved.
Patent Information
- Application Number
- CN202421092162.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-20
AI Technical Summary
Existing debris cleaners are prone to cause waste overflow during use, and the wind blowing efficiency is not high, making it difficult to achieve effective cleaning and collection.
A connected debris cleaner is designed, using a power robot arm, motor base, cleaning rod and pressurized air pump and nozzle to achieve effective debris cleaning through jet and mechanical cleaning, and avoid waste splashing through the construction of duct cabin and inclined plate.
It realizes efficient cleaning and collection of debris on the surface of electronic components, avoids the splash and overflow of waste, and improves the cleaning efficiency and effect.
Smart Images

Figure CN222625613U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic component processing, in particular to a linked debris cleaner. Background Art
[0002] Electronic components are one of the important parts of machines and instruments. Electronic components include: resistors, capacitors, inductors, potentiometers, electron tubes, radiators, electromechanical components, connectors, semiconductor discrete devices, electroacoustic devices, laser devices, electronic display devices, optoelectronic devices, sensors, power supplies, switches, micro motors, electronic transformers, relays, printed circuit boards, integrated circuits, various circuits, piezoelectric, crystals, quartz. After mass production, the electronic components have dust attached to the surface and debris generated by cutting and grinding during production, which need to be effectively cleaned.
[0003] When the existing debris cleaner is in use, such as application number CN202210764650.8, it provides a cleaning device for the production and processing of electronic components, which relates to the technical field of electronic component cleaning equipment. The cleaning device for the production and processing of electronic components includes: a support frame mechanism and a gas flushing mechanism. The support frame mechanism includes a bottom support frame, a tank box and a filter plate. The bottom support frame is fixedly arranged at the bottom of the tank box, and the top of the tank box is open. The filter plate is arranged inside the tank box. The gas flushing mechanism includes a side frame, a top cross plate, a support cross plate, a cylinder, an air outlet pipe, a nozzle, an air pump and a connecting pipe. However, in the above technology, it is mainly blown by wind force, and it is easy to cause waste overflow during extraction and cleaning. Therefore, the utility model proposes a linked debris cleaner to solve the problems existing in the prior art. Utility Model Content
[0004] In view of the above problems, the utility model proposes a linked debris cleaner, which mainly utilizes a connecting pipe, a pressurized air pump and an air intake valve to input a sufficient amount of gas to be ejected through the nozzle on one side of the gas distribution seat, and is combined with a power mechanical arm, a motor base, and a cleaning rod to effectively clean the product after operation. In this way, the collection effect is achieved through the action of the duct cabin and the inclined plate. Since the inclined plate is provided with a return structure, it can effectively avoid the splashing and overflow of waste.
[0005] To achieve the purpose of the utility model, the utility model is implemented by the following technical solutions: a linked debris cleaner, including a waste suction collection component and a cleaning mechanism, a sleeve-mounted clamping and flipping component is arranged above the side of the waste suction collection component, and a bolt-assembled cleaning mechanism is arranged on one side above the clamping and flipping component;
[0006] The cleaning mechanism includes an assembly frame, a top plate, a power mechanical arm, a motor base, a cleaning rod, a hydraulic cylinder, a lifting base, an air distributor, a nozzle, a connecting pipe, a pressurized air pump and an air inlet valve. The top plate is connected to the upper side of the clamping and flipping component through an assembly frame bolt, a power mechanical arm is arranged on the bottom side of the outer end of the top plate, and a motor base is arranged at one end of the power mechanical arm, a cleaning rod is arranged at the output end of the motor base, a lifting base connected to the output end of the hydraulic cylinder is arranged on the bottom side of the inner end of the top plate, an air distributor is arranged below the lifting base, and a nozzle is arranged on one side of the air distributor, the air distributor is connected to the output end of the pressurized air pump through a connecting pipe sleeve, and an air inlet valve is arranged on one side of the pressurized air pump.
[0007] As a preferred embodiment of the present invention, the gas distributor seat is in an inclined structure, and the nozzles are distributed in multiple groups parallel to the central axis of the gas distributor seat.
[0008] As a preferred embodiment of the utility model, the waste suction collection assembly includes a base frame, a through table, a duct cabin, an inclined plate, a lower duct, a collection box, a casing plate, an air pump and an exhaust valve. A through table is arranged on the top side of the base frame, and a casing plate installed in a sleeve manner is arranged on the outer side of the through table. An air pump is arranged on the outer side of the casing plate, and an exhaust valve is arranged at the output end of the air pump.
[0009] As a preferred embodiment of the utility model, a duct compartment installed in a sleeve manner is provided on the inner side of the through-platen, and an inclined plate is provided inside the duct compartment, a lower duct is provided at the output end of the duct compartment, and a collecting box installed in a sleeve manner is provided inside the lower duct.
[0010] As a preferred embodiment of the utility model, the clamping and flipping components include a lifting frame, a cleaning chamber, an anti-overflow plate, a grille, a hydraulic cylinder, a rotating arm, a lower plate, a cylinder and an upper clamp. The lifting frame is arranged above the side of the through-plate, a cleaning chamber is arranged on the top side of the lifting frame, an anti-overflow plate is arranged above one side of the cleaning chamber, and a grille is arranged on the inner bottom side of the cleaning chamber.
[0011] As a preferred embodiment of the utility model, a hydraulic cylinder is arranged on the upper inner side of the cleaning cabin, and a rotating arm is arranged on the output end of the hydraulic cylinder, lower straps are arranged on the inner sides of both ends of the rotating arm, cylinders are arranged on the outer sides of both ends of the rotating arm, and upper clamps are arranged on the output end of the cylinder.
[0012] The beneficial effects of the utility model are:
[0013] The utility model mainly utilizes a connecting pipe, a pressurized air pump and an air inlet valve to input a sufficient amount of gas, and the gas is sprayed out through a nozzle on one side of the gas distribution seat. After operation, the product can be effectively cleaned by cooperating with a power mechanical arm, a motor base and a cleaning wool stick. In this way, the collection effect is achieved through the action of the duct cabin and the inclined plate. Since the inclined plate is provided with a return structure, it can effectively avoid the splashing and overflow of waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0015] Figure 2 This is a bottom-up three-dimensional structural schematic diagram of the utility model;
[0016] Figure 3 It is a schematic diagram of the three-dimensional structure of the clamping and flipping component of the utility model;
[0017] Figure 4 It is a schematic diagram of the three-dimensional structure of the duct cabin and the inclined plate of the utility model.
[0018] Among them: 1. Waste suction and collection assembly; 101. Base frame; 102. Through-plate; 103. Duct cabin; 104. Inclined plate; 105. Lower duct; 106. Collection box; 107. Casing plate; 108. Air pump; 109. Exhaust valve; 2. Clamping and flipping components; 201. Lifting frame; 202. Cleaning cabin; 203. Anti-overflow plate; 204. Grille; 205. Hydraulic cylinder; 206 , rotating arm; 207, lower plate; 208, cylinder; 209, upper clamp; 3, cleaning mechanism; 301, assembly frame; 302, top plate; 303, power mechanical arm; 304, motor base; 305, cleaning stick; 306, hydraulic cylinder; 307, lifting base; 308, air distributor seat; 309, nozzle; 3010, connecting pipe; 3011, pressurized air pump; 3012, intake valve. DETAILED DESCRIPTION
[0019] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.
[0020] according to Figure 1-4 As shown, this embodiment proposes a linked debris cleaner, including a waste suction collection component 1 and a cleaning mechanism 3, a sleeve-mounted clamping and flipping component 2 is provided on the upper side of the waste suction collection component 1, and a bolt-assembled cleaning mechanism 3 is provided on the upper side of the clamping and flipping component 2;
[0021] The cleaning mechanism 3 includes an assembly frame 301, a top plate 302, a power mechanical arm 303, a motor base 304, a cleaning hair stick 305, a hydraulic cylinder 306, a lifting base 307, an air distributor 308, a nozzle 309, a connecting pipe 3010, a pressurized air pump 3011 and an air inlet valve 3012. The top plate 302 is bolted to the upper side of the clamping flip component 2 through the assembly frame 301, and a power mechanical arm 303 is arranged on the bottom side of the outer end of the top plate 302, and the power mechanical arm 303 is A motor base 304 is provided at one end, and a cleaning stick 305 is provided at the output end of the motor base 304. A lifting base 307 connected to the output end of the hydraulic cylinder 306 is provided on the bottom side of the inner end of the top plate 302. An air distributor seat 308 is provided below the lifting base 307, and a nozzle 309 is provided on one side of the air distributor seat 308. The air distributor seat 308 is connected to the output end of a pressurized air pump 3011 through a connecting pipe 3010, and an air inlet valve 3012 is provided on one side of the pressurized air pump 3011.
[0022] The gas distributor 308 is in an inclined structure, and a plurality of nozzles 309 are distributed in parallel with the central axis of the gas distributor 308 .
[0023] In this embodiment, when the product runs to a suitable cleaning angle, the power mechanical arm 303 at the lower outer side of the top plate 302 is started and operated through a hinge transmission to rotate the cleaning rod 305 at one end of the motor base 304 to perform contact cleaning on the product clamped on the clamping and flipping component 2. Then, the hydraulic cylinder 306 is used to output power to drive the output end to operate so that the lifting base 307 drives the air distributor 308 and the nozzle 309 to run to a suitable height. Then, the pressurized air pump 3011 is started and the air inlet valve 3012 is opened, so that the nozzle 309 at the output end of the air distributor 308 can perform jet treatment on the product.
[0024] The waste suction collection component 1 includes a base frame 101, a through plate 102, a duct cabin 103, an inclined plate 104, a lower duct 105, a collection box 106, a sleeve plate 107, an air pump 108 and an exhaust valve 109. The top side of the base frame 101 is provided with a through plate 102, and the outer side of the through plate 102 is provided with a sleeve-mounted sleeve plate 107, the outer side of the sleeve plate 107 is provided with an air pump 108, and the output end of the air pump 108 is provided with an exhaust valve 109.
[0025] In this embodiment, the vacuum pump 108 on the outer side of the sleeve plate 107 is then started to output power to drive the output end to operate. After being isolated by the self-contained non-woven cover, the vacuum pump 108 and the opened exhaust valve 109 can continuously achieve the effect of extracting gas.
[0026] A sleeve-mounted duct chamber 103 is provided on the inner side of the through-plate 102 , and an inclined plate 104 is provided inside the duct chamber 103 . A lower duct 105 is provided at the output end of the duct chamber 103 , and a sleeve-mounted collecting box 106 is provided inside the lower duct 105 .
[0027] In the present embodiment, since a plurality of groups of inclined plates 104 with a folding structure are provided on the inner side of the duct compartment 103, the overflow of waste materials can be effectively avoided during suction, so that the waste materials can be discharged into the collection box 106 for storage. When cleaning is required, the waste materials can be removed and processed through the collection box 106 on the inner side of the lower duct 105.
[0028] The clamping and flipping component 2 includes a lifting frame 201, a cleaning chamber 202, an anti-overflow plate 203, a grille 204, a hydraulic cylinder 205, a rotating arm 206, a lower plate 207, a cylinder 208 and an upper clamp 209. The lifting frame 201 is arranged above the side of the through-plate 102, the cleaning chamber 202 is arranged on the top side of the lifting frame 201, the anti-overflow plate 203 is arranged above one side of the cleaning chamber 202, and the grille 204 is arranged on the inner bottom side of the cleaning chamber 202.
[0029] In this embodiment, since the anti-overflow plate 203 is provided on the top side of the cleaning chamber 202, it can effectively prevent the airflow from blowing the product dirt into splashes, so that the product dirt falls under the grille 204 on the bottom side of the cleaning chamber 202.
[0030] A hydraulic cylinder 205 is provided on the inner side above the cleaning cabin 202, and a rotating arm 206 is provided at the output end of the hydraulic cylinder 205, lower straps 207 are provided on the inner sides of both ends of the rotating arm 206, and a cylinder 208 is provided on the outer sides of both ends of the rotating arm 206, and an upper clamp 209 is provided at the output end of the cylinder 208.
[0031] In this embodiment, when in use, the product is placed through the lower plate 207 and then the hydraulic cylinder 205 is used to output power to drive the output end to operate, so that the hydraulic cylinder 205 outputs power to telescopically adjust to reach an appropriate angle position, and then the cylinder 208 outputs power to drive the upper clamp 209 installed on the output end to clamp the product, and the rotating arm 206 is used to operate according to the structure of the product to reach an angle suitable for cleaning.
[0032] The working principle of the linked debris cleaner is as follows: when in use, the product is placed through the lower plate 207, and then the hydraulic cylinder 205 is used to output power to drive the output end to operate, so that the hydraulic cylinder 205 outputs power to telescopically adjust to reach an appropriate angle position, and then the cylinder 208 is used to output power to drive the upper clamp 209 installed on the output end to clamp the product, and according to the structure of the product, the rotating arm 206 is used to operate to reach an angle suitable for cleaning. When the product runs to a suitable cleaning angle, the power mechanical arm 303 at the lower outer side of the top plate 302 is started, and after the hinge transmission is operated, the cleaning rod 305 at one end of the motor base 304 is rotated to perform contact cleaning on the product clamped on the clamping and flipping component 2, and then the hydraulic cylinder 306 is used to output power to drive the output end to operate, so that the lifting base 307 drives the air distributor 308 and the nozzle 309 to run to a suitable height. , then start the pressurized air pump 3011 and open the air inlet valve 3012, so that the nozzle 309 at the output end of the air distribution seat 308 can jet the product. Since the anti-overflow plate 203 is arranged on the top side of the cleaning chamber 202, it can effectively prevent the airflow from blowing the product dirt to splash, so that the product dirt falls under the grille 204 on the bottom side of the cleaning chamber 202. Then, the vacuum pump 108 on the outer side of the sleeve plate 107 is started to output power to drive the output end to operate. After being isolated by the self-contained non-woven cover, the vacuum pump 108 and the opened exhaust valve 109 can continuously achieve the effect of extracting gas. Since the inner side of the duct cabin 103 is provided with multiple groups of inclined plates 104 with a return structure, the overflow of waste can be effectively avoided during suction, so that the waste can be discharged to the collection box 106 for storage. When cleaning is required, the waste is cleared and processed through the collection box 106 on the inner side of the lower duct 105.
[0033] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A linked debris cleaner, comprising a waste suction collection assembly (1) and a cleaning mechanism (3), characterized in that: A sleeve-mounted clamping and flipping component (2) is provided above the side of the waste suction and collection component (1), and a bolt-mounted cleaning mechanism (3) is provided on one side above the clamping and flipping component (2); The cleaning mechanism (3) comprises an assembly frame (301), a top plate (302), a power mechanical arm (303), a motor base (304), a cleaning rod (305), a hydraulic cylinder (306), a lifting base (307), an air distributor (308), a nozzle (309), a connecting pipe (3010), a pressurized air pump (3011) and an air inlet valve (3012); the top plate (302) is bolted to the upper side of the clamping and flipping component (2) through the assembly frame (301); a power mechanical arm (303) is arranged on the bottom side of the outer end of the top plate (302); and the power mechanical arm (303) is arranged on the lower side of the outer end of the top plate (302); and the power mechanical arm (303) is arranged on the lower side of the outer end of the top plate (302); and the power mechanical arm (303) is arranged on the upper side of the clamping and flipping component (2) and the upper side of the top plate (302) is arranged on the lower side of the outer end of the top plate (302); and the power mechanical arm (303) is arranged on the lower side of the top plate (302); and the power mechanical arm (303) is arranged on the upper side ... 3) is provided with a motor base (304), the output end of the motor base (304) is provided with a cleaning rod (305), the bottom side of the inner end of the top plate (302) is provided with a lifting base (307) connected to the output end of the hydraulic cylinder (306), an air distributor (308) is provided below the lifting base (307), and a nozzle (309) is provided on one side of the air distributor (308), the air distributor (308) is sleeved and connected to the output end of a pressurized air pump (3011) through a connecting pipe (3010), and an air inlet valve (3012) is provided on one side of the pressurized air pump (3011).
2. The linked debris cleaner according to claim 1, characterized in that: The gas distributor seat (308) is of an inclined structure, and the nozzles (309) are distributed in multiple groups in parallel with the central axis of the gas distributor seat (308).
3. The linked debris cleaner according to claim 1, characterized in that: The waste suction collection assembly (1) comprises a base frame (101), a through-plate (102), a duct cabin (103), an inclined plate (104), a lower duct (105), a collection box (106), a sleeve plate (107), an air pump (108) and an exhaust valve (109); the top side of the base frame (101) is provided with a through-plate (102), and the outer side of the through-plate (102) is provided with a sleeve-mounted sleeve plate (107); the outer side of the sleeve plate (107) is provided with an air pump (108), and the output end of the air pump (108) is provided with an exhaust valve (109).
4. The linked debris cleaner according to claim 3, characterized in that: A sleeve-mounted duct chamber (103) is provided on the inner side of the through-plate (102), and an inclined plate (104) is provided inside the duct chamber (103); a lower duct (105) is provided at the output end of the duct chamber (103), and a sleeve-mounted collection box (106) is provided inside the lower duct (105).
5. The linked debris cleaner according to claim 3, characterized in that: The clamping and flipping component (2) comprises a lifting frame (201), a cleaning chamber (202), an anti-overflow plate (203), a grille (204), a hydraulic cylinder (205), a rotating arm (206), a lower plate (207), a cylinder (208) and an upper clamp (209); the lifting frame (201) is arranged above the side of the through-plate (102); the cleaning chamber (202) is arranged on the top side of the lifting frame (201); the anti-overflow plate (203) is arranged above one side of the cleaning chamber (202); and the grille (204) is arranged on the inner bottom side of the cleaning chamber (202).
6. The linked debris cleaner according to claim 5, characterized in that: A hydraulic cylinder (205) is arranged on the inner side of the upper part of the cleaning cabin (202), and a rotating arm (206) is arranged at the output end of the hydraulic cylinder (205), lower straps (207) are arranged on the inner sides of both ends of the rotating arm (206), and cylinders (208) are arranged on the outer sides of both ends of the rotating arm (206), and an upper clamping piece (209) is arranged at the output end of the cylinder (208).
Citation Information
Patent Citations
Cleaning equipment for production and processing of electronic components
CN115254783A