Correcting device for lateral bending of arc-shaped shovel edge

By designing a curved edge correction device including a mold and a correction mechanism, the problem of the curved edge being difficult to correct after the heat treatment is solved, efficient and safe correction operations are achieved, and production efficiency and safety are improved.

CN222625824UActive Publication Date: 2025-03-18SHANDONG NORTH ELECTROMECHANICAL CO LTD
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Patent Information

Application Number
CN202421282719.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-18
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The arc-shaped shovel blade is prone to bend sideways after heat treatment, and the prior art is difficult to effectively correct, and there is a risk of crushing the arc-shaped shovel blade using an oil press.

Method used

A device is designed that includes a mold symmetrically for fixing both ends of the arc-shaped blade and a correction mechanism placed in the bending direction of the arc-shaped blade. The device consists of an upper press mold, a lower press mold, and a correction mechanism (including fixed blocks, slide rails, movable blocks and push rods). The push rod is driven by the hydraulic press to push the movable block and the top block to move in the opposite direction of the side bend of the arc plate blade, thereby realizing the side bend correction of the arc blade.

Benefits of technology

The device is simple to operate, saves manpower, improves the efficiency and production capacity of arc blade correction, and reduces the risk of damage to arc blade by converting the force of the hydraulic press.

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Abstract

The utility model discloses an arc-shaped shovel edge lateral bending correcting device which comprises a die and a correcting mechanism, the die is symmetrically arranged and used for fixing two ends of an arc-shaped shovel edge, the correcting mechanism is arranged in the lateral bending direction of the arc-shaped shovel edge, the die comprises an upper pressing die and a lower pressing die, and a profiling cavity matched with the arc-shaped shovel edge in shape is arranged in the upper pressing die and the lower pressing die. The correcting mechanism comprises a fixed block, a sliding rail and a movable block moving along the sliding rail, the sliding rail is arranged in the lateral bending direction of the arc-shaped shovel edge, the front end of the movable block is provided with an ejector block matched with the distance between bucket teeth on the arc-shaped shovel edge, and the movable block and the fixed block are provided with a push rod pushing the movable block to move along the sliding rail. An operator only needs to control the oil press to enable the oil press to extrude the push rod to push the movable block and the ejector block to move in the direction opposite to the side bending direction of the arc plate shovel edge, then side bending is corrected, operation is easy, manpower is saved, the problem that the arc plate shovel edge is difficult to correct is solved, correction efficiency and productivity are improved, and meanwhile the risk that the arc shovel edge is crushed can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of radian correction, in particular to a device for correcting the lateral bending of an arc-shaped shovel blade. Background Art

[0002] The curved blade is a part of the bucket on the loader. When the bucket is digging, the curved blade plays the role of inserting and pushing the material. Since the curved blade is heat-treated, it is easy to bend to one side of the bucket tooth. Figure 1 As shown by the middle dotted line, the surface temperature of the arc-shaped scraper edge is relatively high after heat treatment, and the workpiece is arc-shaped. The workpiece operator cannot make normal corrections, and the correction efficiency is low. If the existing hydraulic press is used for correction, it cannot meet the needs, and there is a risk of crushing the arc-shaped scraper edge. Utility Model Content

[0003] The utility model aims to overcome the deficiencies of the prior art and provide a device for correcting the lateral bending of an arc-shaped shovel blade to solve the above-mentioned problems.

[0004] The purpose of this utility model is achieved through the following technical solutions:

[0005] A device for correcting the side bending of an arc-shaped shovel blade comprises molds symmetrically arranged for fixing the two ends of the arc-shaped shovel blade and a correction mechanism placed in the direction of the side bending of the arc-shaped shovel blade, the mold comprising an upper die and a lower die, the upper die and the lower die are provided with a contoured cavity matching the shape of the arc-shaped shovel blade, the correction mechanism comprises a fixed block, a slide rail and a movable block moving along the slide rail, the slide rail is arranged along the direction of the side bending of the arc-shaped shovel blade, the front end of the movable block is provided with a top block matching the bucket tooth spacing on the arc-shaped shovel blade, and the movable block and the fixed block are provided with a push rod for pushing the movable block to move along the slide rail.

[0006] In the above utility model, further, the push rod includes a hinged connecting rod 1 and a connecting rod 2, one end of the connecting rod 1 and the connecting rod 2 are hinged to the top of the movable block and the fixed block respectively, and a pressure ring is coaxially arranged at the hinge of the connecting rod 1 and the connecting rod 2.

[0007] In the above utility model, further, the correction mechanism also includes an elastic member for connecting the movable block and the fixed block, and the elastic member is a reset spring.

[0008] In the above utility model, further, the correction mechanism also includes a limit pin fixed on the movable block, and the limit pin is arranged toward the fixed block.

[0009] In the above utility model, further, the slide rail is a slide groove composed of two symmetrically arranged sliding blocks, and the bottom of the top block moves in the slide groove.

[0010] In the above utility model, further, the upper die and the lower die are connected by a plurality of positioning pins.

[0011] In the above utility model, further, the lateral bending correction device also includes a base, the fixed block and the slide rail are fixed on the base, a positioning shaft extending into the base is fixed at the bottom of the lower die, and a movable hole cooperating with the positioning shaft is provided in the base.

[0012] The beneficial effects of the utility model are:

[0013] In this solution, the operator only needs to control the hydraulic press to make the hydraulic press squeeze the push rod to push the movable block and the top block to move in the direction opposite to the side bending of the arc plate shovel edge, thereby correcting the side bending. The operation is simple and manpower-saving, and the problem of difficulty in correcting the arc plate shovel edge is solved, thereby improving the correction efficiency and production capacity. By converting the force of the hydraulic press to the movable block and the top block, correction is performed using the top block that matches the bucket tooth spacing on the arc shovel edge, thereby reducing the risk of crushing the arc shovel edge. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the side bending of the arc plate blade of the utility model;

[0015] Figure 2 It is a top view of the overall structure of the utility model;

[0016] Figure 3 This is the AA cross-sectional view of the utility model;

[0017] Figure 4 It is the BB sectional view of the utility model.

[0018] In the figure, 1-base, 2-upper die, 3-lower die, 4-fixed block, 5-slide rail, 51-slider, 6-movable block, 61-top block, 7-push rod, 71-connecting rod one, 72-connecting rod two, 73-pressing ring, 8-elastic part, 9-limiting pin, 10-positioning pin, 11-positioning shaft, 12-arc shovel blade. DETAILED DESCRIPTION

[0019] The following describes the implementation of the present invention through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict.

[0020] Please see attached Figure 1-3As shown, a device for correcting the side bending of an arc-shaped cutting edge comprises molds symmetrically arranged for fixing the two ends of the arc-shaped cutting edge 12 and a correction mechanism arranged in the side bending direction of the arc-shaped cutting edge 12, wherein the structure of the arc-shaped cutting edge 12 is as shown in the attached Figure 1 As shown, the arc-shaped scraping edge 12 is easily bent sideways into the arc-shaped dotted line state in the figure after heat treatment, and the mold includes an upper die 2 and a lower die 3, wherein the upper die 2 and the lower die 3 are provided with a contour cavity matching the shape of the arc-shaped scraping edge 12, and the upper die 2 and the lower die 3 are connected by a plurality of positioning pins 10, and the two ends of the arc-shaped scraping edge 12 are respectively placed in the contour cavity and pressed by the cooperation of the upper die 2 and the lower die 3, and then fixed by the positioning pins 10;

[0021] As attached Figure 4 As shown, the correction mechanism includes a fixed block 4, a slide rail 5 and a movable block 6 that moves along the slide rail 5. The slide rail 5 is arranged along the side bending direction of the arc-shaped shovel blade 12, that is, the direction of the slide rail 5 is perpendicular to the length direction of the arc-shaped shovel blade 12. Preferably, the slide rail 5 is a slide groove composed of two symmetrically arranged sliders 51, and the front end of the movable block 6 is provided with a top block 61 that matches the bucket tooth spacing on the arc-shaped shovel blade 12, and the bottom of the top block 61 moves in the slide groove. Through the two sliders 51, the top block 61 can only move along the length direction of the slide groove to prevent the top block 61 from shifting. A push rod 7 for pushing the movable block 6 to move along the slide rail 5 is provided on the movable block 6 and the fixed block 4.

[0022] In the above embodiments, preferably, as shown in the attached Figure 4 As shown, the push rod 7 includes a hinged connecting rod 1 71 and a connecting rod 2 72, and one end of the connecting rod 1 71 and the connecting rod 2 72 are respectively hinged to the top of the movable block 6 and the fixed block 4, so that when the connection between the connecting rod 1 71 and the connecting rod 2 72 is pressed downward, the movable block 6 is pushed to move along the slide rail 5 toward the arc-shaped scraper edge 12, and a pressure ring 73 is coaxially arranged at the hinge of the connecting rod 1 71 and the connecting rod 2 72. Specifically, the side of the arc-shaped shovel blade 12 with the bucket teeth is placed toward the side of the correction mechanism and fixed by the upper die 2 and the lower die 3, and then the hydraulic press is moved downward to press on the pressure ring 73 to prevent the hydraulic press from directly pressing on the push rod 7 and causing damage to the device. Since the connecting rod 1 71 and the connecting rod 2 72 are hinged, and the fixed block 4 is fixed, the connecting rod 1 71 extends to the side away from the fixed block 4, thereby driving the movable block 6 and the top block 61 to move. The top block 61 gradually abuts against the gap between the bucket teeth of the arc-shaped shovel blade 12, and gradually pushes the side bending part to move in the opposite direction of the side bending to complete the correction. The operation is simple and manpower is saved.

[0023] The side bending correction device also includes a base 1, and the fixed block 4 and the slide rail 5 are fixed on the base 1. Because the two ends of the arc-shaped scraping edge 12 are fixed, when the top block 61 is corrected, the arc-shaped scraping edge 12 is fixed and has no movable distance, so it is easy to cause other deformations besides correction. Therefore, a positioning shaft 11 extending into the base 1 is fixed at the bottom of the lower die 3, and an movable hole (not shown in the accompanying drawings) that cooperates with the positioning shaft 11 is provided in the base 1. The positioning shaft 11 can rotate in the movable hole. When the two ends of the arc-shaped scraping edge 12 are fixed, when the top block 61 is corrected, the arc-shaped scraping edge 12 will be slightly diffused toward the two ends by the force, thereby driving the molds on both sides to rotate slightly, reducing deformation besides correction, as shown in the attached figure. Figure 1 The direction of rotation is shown by the arrow in the figure.

[0024] In the above embodiment, preferably, the correction mechanism further includes an elastic member 8 for connecting the movable block 6 and the fixed block 4, and the elastic member 8 is a reset spring; specifically, after pushing the movable block 6 and the top block 61 to correct the lateral bending, the hydraulic press moves upward, and the movable block 6 automatically retreats to the initial position under the action of the reset spring, without the need for manual reset, thereby improving the work efficiency and the automation of the device. At the same time, the correction mechanism further includes a limit pin 9 fixed on the movable block 6, and the limit pin 9 is set toward the fixed block 4. When one end of the limit pin 9 abuts against the fixed block 4, the movable block 6 stops retreating.

[0025] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "up", "down", "left", "right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0026] The above-mentioned embodiments only express the specific implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims

1. A device for correcting the lateral bending of an arc-shaped blade, characterized in that: The invention comprises a mold symmetrically arranged for fixing the two ends of an arc-shaped shovel blade (12) and a correction mechanism arranged in the lateral bending direction of the arc-shaped shovel blade (12), the mold comprising an upper pressing mold (2) and a lower pressing mold (3), wherein the upper pressing mold (2) and the lower pressing mold (3) are provided with a contour cavity matching the shape of the arc-shaped shovel blade (12), the correction mechanism comprising a fixed block (4), a slide rail (5) and a movable block (6) moving along the slide rail (5), the slide rail (5) being arranged along the lateral bending direction of the arc-shaped shovel blade (12), the front end of the movable block (6) being provided with a top block (61) matching the spacing of the bucket teeth on the arc-shaped shovel blade (12), and a push rod (7) for pushing the movable block (6) to move along the slide rail (5).

2. The arc-shaped blade side bending correction device according to claim 1, characterized in that: The push rod (7) comprises a hinged connecting rod 1 (71) and a connecting rod 2 (72), one end of the connecting rod 1 (71) and the connecting rod 2 (72) are hinged to the top of the movable block (6) and the fixed block (4) respectively, and a pressure ring (73) is coaxially arranged at the hinge of the connecting rod 1 (71) and the connecting rod 2 (72).

3. The arc-shaped blade side bending correction device according to claim 2, characterized in that: The correction mechanism also includes an elastic member (8) for connecting the movable block (6) and the fixed block (4), and the elastic member (8) is a return spring.

4. The arc-shaped cutting edge lateral bending correction device according to claim 3, characterized in that: The correction mechanism also includes a limit pin (9) fixed on the movable block (6), and the limit pin (9) is arranged toward the fixed block (4).

5. The arc-shaped cutting edge lateral bending correction device according to claim 1, characterized in that: The slide rail (5) is a slide groove composed of two symmetrically arranged sliding blocks (51), and the bottom of the top block (61) moves in the slide groove.

6. The arc-shaped cutting edge lateral bending correction device according to claim 1, characterized in that: The upper die (2) and the lower die (3) are connected via a plurality of positioning pins (10).

7. The arc-shaped cutting edge lateral bending correction device according to claim 1, characterized in that: The lateral bending correction device also includes a base (1), the fixed block (4) and the slide rail (5) are fixed on the base (1), a positioning shaft (11) extending into the base (1) is fixed at the bottom of the lower pressing mold (3), and a movable hole cooperating with the positioning shaft (11) is provided in the base (1).