Material blocking structure and straightening machine
By designing a flexible material barrier structure in the straightening machine, the problem that existing straightening machines cannot clamp multiple aluminum materials side by side is solved, and flexible control and efficient straightening operations for different quantities of aluminum are achieved.
Patent Information
- Application Number
- CN202421067951.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-15
AI Technical Summary
The existing straightening machines can only straighten a single aluminum material, and cannot freely control different amounts of aluminum to be clamped side by side, resulting in complex and inefficient straightening operations of multiple aluminum materials.
A material barrier structure is designed, including a moving structure, a lifting structure and a material barrier rod. Through the sliding connection between the sliding plate and the fixed seat and the cylinder-driven lifting structure, the flexible adjustment and precise positioning of the material barrier rod can be achieved, and different quantities of aluminum can be freely controlled for side-by-side clamping.
Through the design of the material barrier structure, the flexibility and versatility of the straightener for multiple aluminum materials is improved, and more efficient side-by-side clamping and straightening operations are achieved, which improves working efficiency.
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Figure CN222625834U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum material processing equipment, in particular to a material blocking structure and a straightening machine. Background Art
[0002] In the field of metal processing, aluminum, as a lightweight and highly plastic metal material, is widely used in construction, transportation, aerospace and other industries. In the production and processing of aluminum, straightening is an indispensable link. Its purpose is to eliminate the internal stress of aluminum generated during the processing, improve its straightness and improve product quality. The aluminum profile straightening machine is a device specially used to straighten aluminum profiles. In the process of aluminum profile processing, due to the material itself or the processing technology, the aluminum profile may have shape problems such as bending and twisting. At this time, an aluminum profile straightening machine is needed to straighten and correct it. The working principle of the aluminum profile straightening machine is to utilize the plastic deformation characteristics of the material when it is stressed. By applying external force to the aluminum profile, the internal stress is redistributed, thereby achieving the straightening effect. The straightening machine generally includes a front clamping mechanism and a rear clamping mechanism that work together to straighten the aluminum profile. During the clamping process, the position of the front clamping mechanism or the rear clamping mechanism needs to be locked.
[0003] The existing Chinese utility model patent with publication number CN204747108U discloses a straightening machine for straightening a profile, comprising a machine body, a telescopic cylinder arranged on the machine body, a first main machine fixedly connected to the telescopic cylinder, and a second main machine arranged on the machine body, wherein the profile is stopped by a stop protrusion in the jaws of the second main machine to ensure that the straightening clamp accurately clamps one end of the profile, and then the profile is straightened by the first main machine, so that the straightened profile retains the original length. However, the above-mentioned straightening machine only straightens a single aluminum material, and cannot freely control different numbers of aluminum materials to be clamped side by side, making the straightening operation of multiple aluminum materials complicated and inefficient. Utility Model Content
[0004] Based on this, in order to solve the problem that the straightening machine only straightens a single aluminum material and cannot freely control different numbers of aluminum materials to clamp side by side, making the straightening operation of multiple aluminum materials complicated and inefficient, one of the purposes of the utility model is to provide a material blocking structure, and its specific technical solution is as follows:
[0005] A material blocking structure comprises a moving structure, a lifting structure and a material blocking rod, the moving structure comprises a fixed seat, a sliding plate and a driving mechanism, the driving mechanism is fixedly arranged on the fixed seat, the sliding plate is connected to the driving mechanism and is slidably installed on the fixed seat; the lifting structure is fixedly connected to the sliding plate; the material blocking rod is connected to one end of the lifting structure away from the moving structure.
[0006] Furthermore, the driving mechanism includes a driving motor, a ball screw and a screw nut, the driving motor is arranged on the fixed seat, one end of the ball screw is connected to the driving motor, the screw nut is fixedly connected to the sliding plate, and the screw nut is movably connected to the ball screw.
[0007] Furthermore, the lifting structure includes a cylinder body, a first cylinder head, a second cylinder head, a connecting structure and a piston rod. The first cylinder head and the second cylinder head are fixedly mounted on both ends of the cylinder body through the connecting structure. The piston rod is passed through the cylinder body. The end of the piston rod away from the cylinder body is fixedly connected to the material stopping rod.
[0008] Further, the connecting structure includes a connecting rod and a locking piece, the locking piece is detachably connected to the connecting rod, a first positioning hole is opened on the first cylinder head, a second positioning hole is opened on the second cylinder head, one end of the connecting rod passes through the first positioning hole, and an end of the connecting rod away from the first positioning hole passes through the second positioning hole, and the radius of the locking piece is larger than the radius of the first positioning hole and the second positioning hole.
[0009] Furthermore, a threaded portion is provided on the outer wall of the locking member, and a threaded ring is provided on the inner wall of the first positioning hole and the second positioning hole, the threaded portion is matched with the threaded ring, and the tightening direction of the threaded ring and the threaded portion is consistent with the tightening direction of the connecting rod and the locking member.
[0010] Furthermore, a locking groove is circumferentially provided on the side of the outer wall of the locking piece close to the connecting rod along the length direction of the locking piece, and the locking groove is connected to the port of the locking piece. The inner walls of the first positioning hole and the second positioning hole are provided with locking blocks at the lower end of the threaded ring, and the locking groove and the locking block are adapted to each other.
[0011] Furthermore, a plurality of the locking grooves and the locking blocks are evenly and equidistantly arranged in the circumferential direction.
[0012] Furthermore, a guide groove is formed on the inner side wall of the locking member, and the guide groove is communicated with a side port of the locking member close to the connecting rod.
[0013] Furthermore, a buffer is provided on the material blocking rod, and the buffer is sleeved in the middle of the material blocking rod.
[0014] Another object of the utility model is to provide a straightening machine.
[0015] A straightening machine comprises a clamping mechanism and the material blocking structure as described above, wherein the material blocking structure is fixedly mounted on the clamping mechanism.
[0016] Compared with the prior art, the beneficial effects of the utility model are: the material blocking structure of the utility model is provided with a moving structure, and the moving structure includes a fixed seat, a sliding plate and a driving mechanism. The sliding connection between the sliding plate and the fixed seat enables the entire material blocking structure to be flexibly adjusted along an axial direction, and can adapt to materials of different widths or operation requirements at different positions, thereby increasing flexibility and versatility. By providing a lifting structure, the material blocking rod can rise or fall to different heights to adapt to materials of different sizes or at different positions, and can position the material more accurately. The material blocking structure of the utility model can freely control different quantities of aluminum materials for side-by-side clamping through the joint cooperation of the moving structure, the lifting structure and the material blocking rod, thereby improving work efficiency for the straightening operation of multiple aluminum materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention may be further understood from the following description in conjunction with the accompanying drawings. The components in the drawings are not necessarily drawn to scale, but the emphasis is placed on illustrating the principles of the embodiments. In different views, the same figure numerals designate corresponding parts.
[0018] Figure 1 It is a structural schematic diagram of a material blocking structure according to an embodiment of the utility model;
[0019] Figure 2 It is a structural schematic diagram of a lifting structure according to an embodiment of the utility model;
[0020] Figure 3 This is an exploded view of the external structure of the lifting structure according to one embodiment of the utility model;
[0021] Figure 4 yes Figure 3 A is a schematic diagram of the enlarged structure of the middle part;
[0022] Figure 5 It is a partial cross-sectional view of a lifting structure according to an embodiment of the utility model;
[0023] Figure 6 yes Figure 5 A schematic diagram of the enlarged structure of B;
[0024] Figure 7 It is a structural schematic diagram of a straightening machine described in one embodiment of the utility model.
[0025] Description of reference numerals:
[0026] 1. Moving structure; 11. Fixed seat; 12. Sliding plate; 13. Driving mechanism; 131. Driving motor; 132. Ball screw; 133. Screw nut; 2. Lifting structure; 21. Cylinder body; 22. First cylinder head; 221. First positioning hole; 23. Second cylinder head; 231. Second positioning hole; 24. Connecting structure; 241. Connecting rod; 242. Locking piece; 243. Threaded part; 244. Threaded ring; 245. Locking groove; 246. Locking block; 247. Guide groove; 25. Piston rod; 3. Stop rod; 31. Buffer; 4. Clamping mechanism. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solutions and advantages of the utility model more clearly understood, the utility model is further described in detail below in conjunction with its embodiments. It should be understood that the specific implementation methods described here are only used to explain the utility model and do not limit the protection scope of the utility model.
[0028] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0030] The “first” and “second” mentioned in the present invention do not represent specific quantities and orders, but are merely used to distinguish names.
[0031] like Figure 1-6As shown, a material blocking structure in one embodiment of the utility model includes a moving structure 1, a lifting structure 2 and a material blocking rod 3. The moving structure 1 includes a fixed seat 11, a sliding plate 12 and a driving mechanism 13. The driving mechanism 13 is fixedly arranged on the fixed seat 11, and the sliding plate 12 is connected to the driving mechanism 13 and is slidably installed on the fixed seat 11; the lifting structure 2 is fixedly connected to the sliding plate 12; the material blocking rod 3 is connected to an end of the lifting structure 2 away from the moving structure 1. By setting the moving structure 1, the moving structure 1 includes a fixed seat 11, a sliding plate 12 and a driving mechanism 13, and the sliding connection between the sliding plate 12 and the fixed seat 11, the entire material blocking structure can be flexibly adjusted along an axial direction, can adapt to materials of different widths or operating requirements at different positions, and increases flexibility and versatility. By setting the lifting structure 2, the material blocking rod 3 can rise or fall to different heights to adapt to materials of different sizes or different positions, and can position materials more accurately.
[0032] As a preferred embodiment of the utility model, it may also have the following additional technical features: the driving mechanism 13 includes a driving motor 131, a ball screw 132 and a screw nut 133, the driving motor 131 is arranged on the fixed seat 11, one end of the ball screw 132 is connected to the driving motor 131, the screw nut 133 is fixedly connected to the sliding plate 12, the screw nut 133 is movably connected to the ball screw 132, the cooperation of the ball screw 132 and the screw nut 133 can achieve high-precision positioning, the ball screw 132 uses the ball to roll between the screw and the nut, which greatly reduces the friction, improves the transmission efficiency, and ensures the smoothness of the movement, so that the sliding plate 12 can stop or move at a precise position.
[0033] As a preferred embodiment of the utility model, it may also have the following additional technical features: the lifting structure 2 includes a cylinder body 21, a first cylinder head 22, a second cylinder head 23, a connecting structure 24 and a piston rod 25. The first cylinder head 22 and the second cylinder head 23 are fixedly installed at both ends of the cylinder body 21 through the connecting structure 24. The piston rod 25 is inserted into the cylinder body 21. The end of the piston rod 25 away from the cylinder body 21 is fixedly connected to the material blocking rod 3. The lifting structure 2 drives the piston rod 25 up and down in the cylinder body 21 through the cylinder, thereby realizing precise control of the position of the material blocking rod 3, so that the straightening machine can adapt to aluminum materials of different heights or sizes. The first cylinder head 22 and the second cylinder head 23 are firmly installed at both ends of the cylinder body 21 through the connecting structure 24, thereby ensuring the stability of the lifting structure 2.
[0034] As a preferred embodiment of the utility model, it may also have the following additional technical features: the connecting structure 24 includes a connecting rod 241 and a locking piece 242, the locking piece 242 is detachably connected to the connecting rod 241, a first positioning hole 221 is opened on the first cylinder head 22, and a second positioning hole 231 is opened on the second cylinder head 23, one end of the connecting rod 241 passes through the first positioning hole 221, and the end of the connecting rod 241 away from the first positioning hole 221 passes through the second positioning hole 231, and the radius of the locking piece 242 is larger than the radius of the first positioning hole 221 and the second positioning hole 231, thereby ensuring a stable connection between the cylinder body 21, the first cylinder head 22 and the second cylinder head 23, so that the entire lifting structure 2 is not easily deformed or loosened when subjected to external force, thereby ensuring the stability and reliability of the equipment during the straightening process. In addition, in this embodiment, the locking piece 242 is configured as a hexagonal nut.
[0035] As a preferred embodiment of the utility model, it may also have the following additional technical features: a threaded portion 243 is provided on the outer wall of the locking piece 242, and a threaded ring 244 is provided on the inner wall of the first positioning hole 221 and the second positioning hole 231, the threaded portion 243 is adapted to the threaded ring 244, and the tightening direction of the threaded ring 244 and the threaded portion 243 is consistent with the tightening direction of the connecting rod 241 and the locking piece 242, so that the installation and disassembly process is smoother, and the operator only needs to rotate the fixing piece to achieve a tight connection or separation with the positioning hole, without the use of additional tools or complicated operating steps, thereby improving work efficiency, and through the spiral cooperation of the threaded portion 243 and the threaded ring 244, a strong friction force can be generated, thereby enhancing the connection stability between the connecting rod 241, the locking piece 242 and the first cylinder head 22, the second cylinder head 23, and being able to withstand greater tension and pressure, thereby ensuring the stability of the lifting structure 2 during the operation of the straightening machine.
[0036] As a preferred embodiment of the present utility model, it may also have the following additional technical features: a locking groove 245 is circumferentially arranged on the side of the outer wall of the locking piece 242 close to the connecting rod 241 along the length direction of the locking piece 242, and the locking groove 245 is connected to the port of the locking piece 242, and a locking block 246 is arranged on the inner wall of the first positioning hole 221 and the second positioning hole 231 at the lower end of the threaded ring 244, and the locking groove 245 and the locking block 246 are adapted to each other. When the locking piece 242 is threadedly tightened on the threaded ring 244 in the first positioning hole 221 and the second positioning hole 231, the threaded portion 243 and the threaded ring 244 just disengage from each other, and the locking blocks 246 in the first positioning hole 221 and the second positioning hole 231 are embedded in the limiting groove of the outer wall of the locking piece 242 to limit the connecting rod 241 and prevent the connecting rod 241 from circumferential rotation.
[0037] As a preferred embodiment of the utility model, it may also have the following additional technical features: a number of locking grooves 245 and locking blocks 246 are evenly and equidistantly arranged circumferentially, and the design of multiple locking grooves 245 and locking blocks 246 can provide multiple locking points, thereby more evenly distributing and transmitting the locking force, which can enhance the stability of the connection and ensure that the connecting rod 241 is effectively locked in multiple directions to prevent it from circumferential rotation or displacement.
[0038] As a preferred embodiment of the utility model, it may also have the following additional technical features: a guide groove 247 is provided on the inner wall of the locking piece 242, and the guide groove 247 is connected to a side port of the locking piece 242 close to the connecting rod 241. The connecting rod 241 is passed through the interior of the locking piece 242, first passes through the guide groove 247 to determine the direction to prevent skewing, and then passes inwardly and is threadedly tightened to the locking piece 242 to fix one end.
[0039] As a preferred embodiment of the utility model, it may also have the following additional technical features: a buffer member 31 is provided on the material blocking rod 3, and the buffer member 31 is sleeved in the middle of the material blocking rod 3. During the straightening process, direct contact and collision may occur between the material blocking rod 3 and the aluminum material. The presence of the buffer member 31 can absorb the impact force generated by the collision, reduce or avoid damage and scratches to the surface of the aluminum material, and protect the surface quality of the aluminum material.
[0040] The working process of the material blocking structure of this embodiment is as follows: according to the number and spacing of the aluminum materials to be straightened, the position of the sliding plate 12 on the fixed seat 11 is controlled by the driving mechanism 13, so as to adjust the horizontal position of the material blocking rod 3 in the straightening machine, and the piston rod 25 is driven by the cylinder to extend and retract in the cylinder body 21, thereby driving the material blocking rod 3 to rise or fall, and adjusting the height of the material blocking rod 3. According to the straightening progress of the aluminum materials, the position of the material blocking rod 3 can be adjusted in time by the driving mechanism 13, or the height of the material blocking rod 3 can be adjusted by the lifting structure 2 to meet different straightening requirements.
[0041] The material blocking structure of this embodiment has a reasonable structural design and is easy to use. This structure can also be used for other equipment with similar usage requirements. In this embodiment, the material blocking structure can freely control different quantities of aluminum materials for side-by-side clamping through the cooperation of the moving structure 1, the lifting structure 2 and the material blocking rod 3, thereby improving the work efficiency for the straightening operation of multiple aluminum materials.
[0042] See also Figure 7The present embodiment also provides a straightening machine, including a clamping mechanism 4 and a material blocking structure as described above, wherein the material blocking structure is fixedly mounted on the clamping mechanism 4, and a moving mechanism is provided on the clamping mechanism 4, and the aluminum material moves forward from the moving mechanism. According to the quantity and size of the aluminum material to be straightened, the position of the material blocking structure is adjusted to block the forward position of the aluminum material, and the aluminum material is clamped side by side.
[0043] In the description of the above embodiments, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, "several" and "multiple" mean more than one, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" and "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0044] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction between the combinations of these technical features, they should be considered to be within the scope recorded in this specification.
[0045] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A material blocking structure, characterized in that: include: A mobile structure (1), the mobile structure (1) comprising a fixed seat (11), a sliding plate (12) and a driving mechanism (13), the driving mechanism (13) being fixedly arranged on the fixed seat (11), the sliding plate (12) being connected to the driving mechanism (13) and slidably mounted on the fixed seat (11); A lifting structure (2), wherein the lifting structure (2) is fixedly connected to the sliding plate (12); A material blocking rod (3), wherein the material blocking rod (3) is connected to an end of the lifting structure (2) away from the moving structure (1).
2. The material blocking structure according to claim 1, characterized in that: The driving mechanism (13) comprises a driving motor (131), a ball screw (132) and a screw nut (133); the driving motor (131) is arranged on the fixing seat (11); one end of the ball screw (132) is connected to the driving motor (131); the screw nut (133) is fixedly connected to the sliding plate (12); and the screw nut (133) is movably connected to the ball screw (132).
3. The material blocking structure according to claim 1, characterized in that: The lifting structure (2) comprises a cylinder body (21), a first cylinder head (22), a second cylinder head (23), a connecting structure (24) and a piston rod (25); the first cylinder head (22) and the second cylinder head (23) are fixedly mounted on two ends of the cylinder body (21) via the connecting structure (24); the piston rod (25) is inserted into the cylinder body (21); and one end of the piston rod (25) away from the cylinder body (21) is fixedly connected to the material blocking rod (3).
4. The material blocking structure according to claim 3, characterized in that: The connecting structure (24) comprises a connecting rod (241) and a locking piece (242), wherein the locking piece (242) is detachably connected to the connecting rod (241), a first positioning hole (221) is provided on the first cylinder head (22), and a second positioning hole (231) is provided on the second cylinder head (23), one end of the connecting rod (241) passes through the first positioning hole (221), and one end of the connecting rod (241) away from the first positioning hole (221) passes through the second positioning hole (231), and the radius of the locking piece (242) is greater than the radius of the first positioning hole (221) and the second positioning hole (231).
5. The material blocking structure according to claim 4, characterized in that: The outer wall of the locking member (242) is provided with a threaded portion (243), and the inner walls of the first positioning hole (221) and the second positioning hole (231) are both provided with a threaded ring (244), the threaded portion (243) is matched with the threaded ring (244), and the tightening direction of the threaded ring (244) and the threaded portion (243) is consistent with the tightening direction of the connecting rod (241) and the locking member (242).
6. The material blocking structure according to claim 5, characterized in that: A locking groove (245) is circumferentially arranged on one side of the outer wall of the locking member (242) close to the connecting rod (241) along the length direction of the locking member (242), and the locking groove (245) is communicated with the port of the locking member (242). A locking block (246) is arranged on the inner wall of the first positioning hole (221) and the second positioning hole (231) at the lower end of the threaded ring (244), and the locking groove (245) and the locking block (246) are adapted to each other.
7. The material blocking structure according to claim 6, characterized in that: A plurality of the locking grooves (245) and the locking blocks (246) are evenly and equidistantly arranged in the circumferential direction.
8. The material blocking structure according to claim 4, characterized in that: The inner side wall of the locking member (242) is provided with a guide groove (247), and the guide groove (247) is communicated with a side port of the locking member (242) close to the connecting rod (241).
9. The material blocking structure according to claim 1, characterized in that: The material blocking rod (3) is provided with a buffer component (31), and the buffer component (31) is sleeved in the middle of the material blocking rod (3).
10. A straightening machine, characterized in that: It comprises a clamping mechanism (4) and a material blocking structure according to any one of claims 1 to 9, wherein the material blocking structure is fixedly mounted on the clamping mechanism (4).
Citation Information
Patent Citations
Drawing -in machine
CN204747108U