Automatic punching and grinding integrated equipment

Abstract

Automatic punching and polishing integrated equipment is provided with a feeding and discharging station, a milling station, a punching station and a polishing station in advance in the circumferential direction at equal angles, the automatic punching and polishing integrated equipment comprises a material rotating mechanism, the material rotating mechanism comprises an index plate and a rotary driving assembly, four jig seats which are arranged at equal angles are arranged on the index plate in the circumferential direction, and the rotary driving assembly is connected with the index plate to drive the index plate to rotate; all the jig seats are sequentially moved to all the stations through rotation of the index plate. The milling mechanism is arranged on the top side of the milling station and is used for carrying out burr milling treatment on the workpieces conveyed to the milling station; the punching mechanism is arranged on the top side of the punching station and used for punching the workpieces conveyed to the punching station; and the polishing mechanism is arranged on the top side of the polishing station and used for polishing the workpieces conveyed to the polishing station. The equipment is production equipment capable of meeting rapid and integrated high punching and grinding requirements, and is stable in work, high in quality and yield of machined products and suitable for popularization.

Description

Technical Field

[0001] The utility model relates to the field of automation equipment, in particular to an automated punching, cutting and grinding integrated equipment. Background Art

[0002] As the development of new energy vehicles enters the fast lane, the demand for output pole aluminum bars in new energy vehicles is also growing. At present, in the traditional production of this type of workpiece, punching + grinding is mostly a single machine + tooling / grinding requires a separate grinding workshop. The production turnover cycle is long and the labor cost increases. In addition, multiple turnovers will cause the risk of product deformation, resulting in unstable quality and unable to improve production efficiency.

[0003] This traditional punching and grinding has low efficiency, high labor costs and uncontrollable quality in the current highly competitive environment.

[0004] Therefore, in view of the shortcomings of the existing technology, it is necessary to design an automated punching and grinding integrated equipment to solve the above problems. Utility Model Content

[0005] In order to overcome the above-mentioned deficiencies in the prior art, the utility model aims to provide an automated punching, cutting and grinding integrated device.

[0006] In order to achieve the above-mentioned purpose and other related purposes, the technical solution provided by the utility model is: an automatic punching and grinding integrated equipment, which is preset with loading and unloading stations, milling stations, punching stations and grinding stations at equal angles along the circumference, including:

[0007] The material transfer mechanism includes a dividing plate and a rotary drive assembly, wherein four fixture seats arranged at equal angles are arranged on the circumference of the dividing plate, and the rotary drive assembly is connected to drive the dividing plate to rotate, so that each fixture seat is moved to each workstation in sequence through the rotation of the dividing plate;

[0008] A milling mechanism, arranged at the top side of the milling station, for milling burrs on the workpiece transported to the milling station;

[0009] A punching mechanism, disposed on the top side of the punching station, for punching the workpiece transported to the punching station;

[0010] The grinding mechanism is arranged at the top side of the grinding station and is used for grinding the workpiece transported to the grinding station.

[0011] A preferred technical solution is that a positioning block for positioning the workpiece is formed on the top side of the fixture seat.

[0012] The preferred technical solution is: the milling mechanism is composed of a milling support, a first transverse movement module, a first vertical movement module, a milling motor and a milling cutter; the milling support is fixed at the milling station; the first transverse movement module is fixed on the milling support and is used to drive the first vertical movement module to reciprocate in the horizontal direction; the first vertical movement module is used to drive the milling motor to reciprocate in the vertical direction; and the milling motor is used to drive the milling cutter to process burrs on the workpiece.

[0013] The preferred technical solution is: the milling mechanism also includes a material pressing telescopic cylinder and a material pressing block, the material pressing telescopic cylinder is fixed on the milling bracket and is used to drive the material pressing block to press the workpiece positioned on the fixture seat.

[0014] The preferred technical solution is: the punching mechanism is composed of a punching bracket, a punching cylinder, a lower pressure plate, a punching die group and a supporting platform; the punching bracket is fixed at the punching station; the punching cylinder is fixed on the punching bracket and is used to drive the lower pressure plate to reciprocate in the vertical direction; the punching die group is fixed on the bottom side of the lower pressure plate; the supporting platform is fixed on the punching bracket and is arranged corresponding to the punching die group.

[0015] The preferred technical solution is: the grinding mechanism consists of a grinding bracket, a second transverse movement module, a second vertical movement module, a grinding motor and a grinding head, the grinding bracket is fixed to the grinding station, the second vertical movement module is fixed to the grinding bracket and is used to drive the second transverse movement module to reciprocate in the vertical direction, the second transverse movement module is used to drive the grinding motor to reciprocate in the horizontal direction, and the grinding motor is used to drive the grinding head to grind the workpiece after punching.

[0016] The preferred technical solution is: the outer cover of the grinding head is provided with a dust hood, and also includes a vacuum cleaner, and the vacuum cleaner is connected to the vacuum hood through a vacuum pipe.

[0017] The preferred technical solution is that the loading and unloading stations, the milling station, the punching station and the grinding station are all equipped with in-place sensors for detecting whether the workpiece is in place.

[0018] Due to the application of the above technical solution, the utility model has the following beneficial effects:

[0019] The utility model proposes an automated punching, cutting and grinding integrated equipment. When in use, the workpiece is assembled on the fixture seat at the loading and unloading station. After the corresponding in-place sensor detects it, the system controls the rotary drive component to drive the indexing plate to rotate, so that the workpiece enters the milling station, the punching station and the grinding station in sequence, and performs burr treatment, punching treatment and grinding treatment in sequence, and is finally sent to the loading and unloading station and taken out by the operator. The equipment is a production equipment that can meet the requirements of fast, integrated high-speed punching, cutting and grinding. This equipment has stable operation and high quality yield of processed products, and is suitable for promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the equipment involved in the utility model.

[0021] Figure 2 The utility model is a schematic diagram of the structure of the material transfer mechanism.

[0022] Figure 3 The utility model is a schematic diagram of the milling mechanism structure.

[0023] Figure 4 It is a schematic diagram of the punching mechanism structure involved in the utility model.

[0024] Figure 5 This is a schematic diagram of the structure of the grinding mechanism involved in the utility model. DETAILED DESCRIPTION

[0025] The following is a description of the implementation of the present invention by means of specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.

[0026] See also Figure 1-5 . It should be noted that in the description of the present utility model, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. Terms such as "horizontal", "vertical", and "overhanging" do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0027] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a mechanical connection, it can be an electrical connection, it can be a direct connection, it can be indirectly connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] Example:

[0029] like Figures 1 to 5 As shown, according to an overall technical concept of the utility model, an automated punching and grinding integrated equipment is provided, with loading and unloading stations, milling stations, punching stations and grinding stations preset at equal angles along the circumference, including:

[0030] The material transfer mechanism 1 includes a dividing plate 11 and a rotary drive assembly 12. Four fixture seats 13 arranged at equal angles are provided on the circumference of the dividing plate 11. The rotary drive assembly 12 is connected to drive the dividing plate 11 to rotate, so that each fixture seat 13 is moved to each work station in sequence through the rotation of the dividing plate 11.

[0031] The milling mechanism 2 is arranged at the top side of the milling station and is used for milling burrs on the workpiece transported to the milling station;

[0032] The punching mechanism 3 is arranged at the top side of the punching station and is used to punch the workpiece transported to the punching station;

[0033] The grinding mechanism 4 is arranged at the top side of the grinding station and is used for grinding the workpiece transported to the grinding station.

[0034] like Figures 1 to 5 As shown, in an exemplary embodiment of the present invention, a positioning block 131 for positioning a workpiece is formed on the top side of the fixture seat 13 .

[0035] like Figures 1 to 5 As shown, in an exemplary embodiment of the utility model, the milling mechanism 2 is composed of a milling bracket 21, a first transverse movement module 22, a first vertical movement module 23, a milling motor 24 and a milling cutter 25. The milling bracket 21 is fixed at the milling station, the first transverse movement module 22 is fixed on the milling bracket 21 and is used to drive the first vertical movement module 23 to reciprocate in the horizontal direction, the first vertical movement module 23 is used to drive the milling motor 24 to reciprocate in the vertical direction, and the milling motor 24 is used to drive the milling cutter 25 to process burrs on the workpiece.

[0036] like Figures 1 to 5As shown, in an exemplary embodiment of the present utility model, the milling mechanism 2 also includes a material pressing telescopic cylinder 26 and a material pressing block 27. The material pressing telescopic cylinder 26 is fixed on the milling bracket 21 and is used to drive the material pressing block 27 to press the workpiece positioned on the fixture seat 13.

[0037] like Figures 1 to 5 As shown, in an exemplary embodiment of the utility model, the punching mechanism 3 is composed of a punching bracket 31, a punching cylinder 32, a lower pressure plate 33, a punching die set 34 and a supporting platform 35. The punching bracket 31 is fixed at the punching station, the punching cylinder 32 is fixed on the punching bracket 31 and is used to drive the lower pressure plate 33 to reciprocate in the vertical direction, the punching die set 34 is fixed on the bottom side of the lower pressure plate 33, and the supporting platform 35 is fixed on the punching bracket 31 and is arranged corresponding to the punching die set 34 to avoid damage to the dividing plate 11 during the punching process.

[0038] like Figures 1 to 5 As shown, in an exemplary embodiment of the utility model, the grinding mechanism 4 is composed of a grinding bracket 41, a second lateral movement module 42, a second vertical movement module 43, a grinding motor 44 and a grinding head 45. The grinding bracket 41 is fixed to the grinding station, the second vertical movement module 42 is fixed to the grinding bracket 41 and is used to drive the second lateral movement module 43 to reciprocate in the vertical direction, the second lateral movement module 43 is used to drive the grinding motor 44 to reciprocate in the horizontal direction, and the grinding motor 44 is used to drive the grinding head 45 to grind the workpiece after punching. The second lateral movement module 42 and the second vertical movement module 43 cooperate with each other to control the grinding motor 44 to drive the lower grinding head 45 to grind the workpiece.

[0039] like Figures 1 to 5 As shown, in an exemplary embodiment of the present invention, the outer cover of the grinding head 45 is provided with a dust cover (not shown), and also includes a dust collector 5, which is connected to the dust cover through a dust collection pipe. The above structure is used to collect dust to prevent dust pollution from affecting the health of operators.

[0040] like Figures 1 to 5 As shown, in an exemplary embodiment of the present utility model, the loading and unloading stations, the milling station, the punching station and the grinding station are all equipped with in-place sensors 6 for detecting whether the workpiece is in place.

[0041] Therefore, the utility model has the following advantages:

[0042] The utility model proposes an automated punching, cutting and grinding integrated equipment. When in use, the workpiece is assembled on the fixture seat at the loading and unloading station. After the corresponding in-place sensor detects it, the system controls the rotary drive component to drive the indexing plate to rotate, so that the workpiece enters the milling station, the punching station and the grinding station in sequence, and performs burr treatment, punching treatment and grinding treatment in sequence, and is finally sent to the loading and unloading station and taken out by the operator. The equipment is a production equipment that can meet the requirements of fast, integrated high-speed punching, cutting and grinding. This equipment has stable operation and high quality yield of processed products, and is suitable for promotion.

[0043] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or alter the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed by the present invention shall still be covered by the claims of the present invention.

Claims

1. An automated punching and grinding integrated device, characterized in that: There are loading and unloading stations, milling stations, punching stations and grinding stations preset at equal angles along the circumference, including: The material transfer mechanism includes a dividing plate and a rotary drive assembly, wherein four fixture seats arranged at equal angles are arranged on the circumference of the dividing plate, and the rotary drive assembly is connected to drive the dividing plate to rotate, so that each fixture seat is moved to each workstation in sequence through the rotation of the dividing plate; A milling mechanism, arranged at the top side of the milling station, for milling burrs on the workpiece transported to the milling station; A punching mechanism, disposed on the top side of the punching station, for punching the workpiece transported to the punching station; The grinding mechanism is arranged at the top side of the grinding station and is used for grinding the workpiece transported to the grinding station.

2. The automatic punching and grinding integrated equipment according to claim 1, characterized in that: A positioning block for positioning a workpiece is formed on the top side of the fixture seat.

3. The automatic punching and grinding integrated equipment according to claim 1, characterized in that: The milling mechanism is composed of a milling support, a first transverse movement module, a first vertical movement module, a milling motor and a milling cutter. The milling support is fixed at the milling station. The first transverse movement module is fixed on the milling support and is used to drive the first vertical movement module to reciprocate in the horizontal direction. The first vertical movement module is used to drive the milling motor to reciprocate in the vertical direction. The milling motor is used to drive the milling cutter to process burrs on the workpiece.

4. The automatic punching and grinding integrated equipment according to claim 3, characterized in that: The milling mechanism also includes a material pressing telescopic cylinder and a material pressing block. The material pressing telescopic cylinder is fixed on the milling bracket and is used to drive the material pressing block to press the workpiece positioned on the fixture seat.

5. The automatic punching and grinding integrated equipment according to claim 1, characterized in that: The punching mechanism is composed of a punching bracket, a punching cylinder, a lower pressure plate, a punching die set and a supporting platform. The punching bracket is fixed at the punching station, the punching cylinder is fixed on the punching bracket and is used to drive the lower pressure plate to reciprocate in the vertical direction, the punching die set is fixed on the bottom side of the lower pressure plate, and the supporting platform is fixed on the punching bracket and is arranged corresponding to the punching die set.

6. The automatic punching and grinding integrated equipment according to claim 1, characterized in that: The grinding mechanism consists of a grinding bracket, a second transverse movement module, a second vertical movement module, a grinding motor and a grinding head. The grinding bracket is fixed to the grinding station. The second vertical movement module is fixed to the grinding bracket and is used to drive the second transverse movement module to reciprocate in the vertical direction. The second transverse movement module is used to drive the grinding motor to reciprocate in the horizontal direction. The grinding motor is used to drive the grinding head to grind the workpiece after punching.

7. The automatic punching and grinding integrated equipment according to claim 6, characterized in that: The outer cover of the grinding head is provided with a dust hood and also includes a dust collector, and the dust collector is connected with the dust hood through a dust collection pipe.

8. The automatic punching and grinding integrated equipment according to claim 1, characterized in that: The loading and unloading stations, the milling station, the punching station and the grinding station are all equipped with in-place sensors for detecting whether the workpiece is in place.

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