Air compressor mounting tool

By designing the lifting unit, positioning base, conversion unit and external support unit for the installation of the air compressor, the problem of the long switching time of the installation of the air compressor is solved, and the rapid switching and replacement of the tooling is realized, and the output efficiency is improved.

CN222627574UActive Publication Date: 2025-03-18HUBEI TOCHITECH TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421000190.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-03-18
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The switching time of the existing air compressor installation tooling is too long, resulting in a decrease in output efficiency.

Method used

An air compressor installation tool is designed, including a lifting unit, a positioning base, a conversion unit and an external support unit. Through the coordination between the steering unit and the positioning base, the guide part can be switched at the position outside the positioning base and quickly changed the tooling.

Benefits of technology

It realizes rapid switching and replacement of the installation tooling of the air compressor, and improves output efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222627574U_ABST
    Figure CN222627574U_ABST
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Abstract

The utility model relates to an air compressor installation tool which comprises a hoisting unit used for hoisting a to-be-assembled and installed part of a security and protection air compressor, a positioning base arranged on the hoisting unit, and a conversion unit which comprises steering parts arranged on the positioning base, guiding parts symmetrically arranged on the steering parts and a loading platform arranged on the positioning base, the loading platform is slidably pushed into or pulled out of the positioning base through the guide part, the outer supporting unit is arranged on the hoisting unit and used for assisting the guide part to move, and through cooperation of the steering part and the positioning base, after a product is hoisted by the hoisting unit, the steering part drives the guide part to switch the position of the guide part outside the positioning base under the assistance of the outer supporting unit, and the loading platform is used for loading the product. The air compressor mounting tool mounted on the follow-up loading table is switched, the loading table located on the positioning base is replaced, hoisting in a product machining area is achieved, fast switching of different tools on the same machine body is conducted, and the output efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of air compressor installation, in particular to an air compressor installation tool. Background Art

[0002] An air compressor is a device that inhales, compresses and delivers air to the required pressure. It is widely used in industries such as industry, medical treatment and pneumatic tools, providing a stable and reliable air source for all walks of life. Existing air compressor factories have a set of supporting tooling for each assembly process, such as ring installation tooling, box assembly tooling and leak testing tooling, etc.

[0003] At present, the installation of different components of air compressors requires the current products to be moved to the corresponding component installation tooling. The switching time between tooling is too long, and the subsequent transportation of products with completed components is more difficult, which greatly reduces the output efficiency. Utility Model Content

[0004] Based on the above description, the utility model provides an air compressor installation tool to solve the problem that switching of air compressor installation tool reduces output efficiency.

[0005] The technical solution of the utility model to solve the above technical problems is as follows:

[0006] An air compressor installation tool, comprising:

[0007] A hoisting unit, which is used to lift the components of the security air compressor to be assembled and installed;

[0008] A positioning base, which is arranged on the hanging unit;

[0009] The conversion unit comprises a steering part, a guide part and a loading platform, wherein:

[0010] A steering portion, which is arranged on the positioning base;

[0011] A guide portion, which is symmetrically arranged on the steering portion;

[0012] A loading platform, which is slidably pushed into or pulled out of the positioning base through the guide portion;

[0013] An external support unit is arranged on the hoisting unit and is used to assist the movement of the guide part.

[0014] On the basis of the above technical solution, the present invention can also be improved as follows.

[0015] Furthermore, the positioning base includes a chassis, a mounting plate and a fixing part, the chassis is arranged on the lifting unit, a mounting groove is opened on the chassis, the mounting plate is arranged on the chassis, a sliding groove is opened on the chassis, and the fixing part is symmetrically arranged on the mounting plate with the sliding groove as the center.

[0016] Furthermore, the steering part includes a steering wheel and a driving member, the steering wheel is arranged between the chassis and the mounting plate through a mounting groove, the driving member is arranged on the chassis, and the driving member is in contact with the steering wheel.

[0017] Furthermore, the steering wheel is provided with symmetrically distributed connecting openings, and the connecting openings are adapted to the slide grooves.

[0018] Furthermore, the guide portion includes a guide rail disposed on the mounting plate, the guide rail corresponds to the connecting port, a slider is disposed on the guide rail, and the slider can move along a slide groove through the connecting port.

[0019] Furthermore, the loading platform is arranged on the slider, a stop plate is arranged on the guide rail, a connecting plate is arranged on the loading platform, and an insertion rod is arranged between the stop plate and the connecting plate.

[0020] Furthermore, the outer support unit includes a base frame arranged on the chassis, the base frame is provided with a branch, and the branch is provided with a track frame.

[0021] Furthermore, the guide rail is located on a track frame, and a protrusion that can slide along the track frame is provided on the guide rail.

[0022] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:

[0023] The utility model is provided with a lifting unit, a positioning base, a conversion unit and an external support unit. Through the cooperation of the steering part and the positioning base, after the lifting unit lifts the product, the steering part drives the guide part to switch the position of the guide part outside the positioning base with the assistance of the external support unit, so that the air compressor installation tooling installed on the follow-up loading platform can be switched, and the loading platform on the positioning base can be replaced to realize lifting in the product processing area, and different tooling on the same body can be quickly switched, thereby improving the output efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A schematic diagram of the structure of an air compressor installation tool provided in an embodiment of the utility model;

[0025] Figure 2 This is a structural schematic diagram of a positioning base in an embodiment of the utility model;

[0026] Figure 3 This is a schematic diagram of the structure of the steering part in the embodiment of the utility model;

[0027] Figure 4 for Figure 3 A structural diagram from another perspective;

[0028] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0029] 1. Lifting unit; 2. Positioning base; 21. Chassis; 22. Mounting plate; 23. Fixing parts; 3. Conversion unit; 31. Steering part; 311. Steering wheel; 312. Driving part; 32. Guide part; 321. Guide rail; 322. Slider; 33. Loading platform; 4. External support unit; 41. Chassis; 42. Branch; 43. Track frame; 5. Stop plate; 6. Connecting plate; 7. Insert rod. DETAILED DESCRIPTION

[0030] In order to facilitate understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. Embodiments of the present application are provided in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application.

[0032] It will be appreciated that spatial relationship terms such as "under", "beneath", "below", "under", "above", "above", etc., may be used herein to describe the relationship of an element or feature shown in the figures to other elements or features. It should be understood that in addition to the orientations shown in the figures, spatial relationship terms also include different orientations of the device in use and operation. For example, if the device in the accompanying drawings is flipped, the element or feature described as "under other elements" or "under it" or "under it" will be oriented as "on" the other elements or features. Therefore, the exemplary terms "under" and "under" may include both upper and lower orientations. In addition, the device may also include additional orientations (e.g., rotated 90 degrees or other orientations), and the spatial descriptors used herein are interpreted accordingly.

[0033] See also Figure 1-4An air compressor installation tool comprises a hoisting unit 1, a positioning base 2, a conversion unit 3 and an external support unit 4, wherein the positioning base 2 is arranged on the hoisting unit 1; the conversion unit 3 comprises a steering portion 31 arranged on the positioning base 2, the steering portion 31 is symmetrically provided with a guide portion 32, the guide portion 32 is provided with a loading platform 33, and the loading platform 3 can be pushed into or pulled out of the positioning base 2; the external support unit 4 is arranged on the hoisting unit 1 and is used to assist the movement of the guide portion 32.

[0034] Based on the above, this embodiment adopts an electric hoist as the lifting unit 1 of the actuator. After lifting the product, the steering part 31 cooperates with the positioning base 2, and the steering part 31 drives the guide part 32. With the assistance of the external support unit 4, the position of the guide part 32 outside the positioning base 2 is switched, so that the air compressor installation tooling installed on the follow-up loading platform 33 is switched, corresponding to the subsequent installation process of the product after the lifting by the lifting unit 1, the loading platform 33 located on the positioning base 2 is replaced, and finally the lifting unit 1 lowers the product under the tooling on the loading platform 33 for product processing, realizing lifting in the product processing area, and quickly switching different tooling on the same body, thereby improving output efficiency.

[0035] See also Figure 1-4 The positioning base 2 includes a chassis 21, a mounting plate 22 and a fixing member 23. The chassis 21 is arranged on the lifting unit 1. A mounting groove is provided on the chassis 21. The mounting plate 22 is arranged on the chassis 21. A sliding groove is provided on the chassis 21. The fixing member 23 is symmetrically arranged on the mounting plate 22 with the sliding groove as the center.

[0036] The loading platform 33 is assembled and pushed into the positioning base 2, and the tooling of the fixed loading platform 33 cooperates with the product processing below the lifting unit 1. In this embodiment, the chassis 21 and the mounting plate 22 are combined and arranged at the center of the lifting unit 1. The loading platform 33 cooperates with the guide part 32 to move onto the mounting plate 22 through the slide groove, and then the fixing part 23 composed of a plate and bolts is used to squeeze the positioned loading platform 33 toward the middle, and finally the tooling on the loading platform 33 is fixed.

[0037] See also Figure 1-4 The steering part 31 includes a steering wheel 311 and a driving member 312. The steering wheel 311 is arranged between the chassis 21 and the mounting plate 22 through a mounting groove. The driving member 312 is arranged on the chassis 21. The driving member 312 contacts the steering wheel 311. The steering wheel 311 is provided with symmetrically distributed connecting ports, which are adapted to the slide grooves.

[0038] Based on the steering part 31 driving the guide part 32 to switch outside the mounting plate 22, the driving member 312 and the steering wheel 311 are driven by gear engagement. The driving member 312 is composed of a reduction motor and a driving gear, and is arranged outside the chassis 21. The outer edge of the steering wheel 311 is provided with teeth that engage with the driving gear. When the driving member 312 is running, the steering wheel 311 rotates under the drive of the tooth engagement, switches the connection port connected to the slide slot, and replaces the corresponding guide part 32 and the loading platform 33 entering the slide slot at intervals.

[0039] It should be noted that the chassis 21 is installed on the lifting unit 1, and channel openings connected to the slide grooves are arranged on both sides of the mounting plate 22. The steering wheel 311 is provided with four connecting ports corresponding to the mounting plate 22. Two connecting ports located in the same radial direction are connected to the channel openings at the same time. After switching, the other two connecting ports located in the same radial direction are connected to the channel openings at the same time.

[0040] See also Figure 1-4 The guide portion 32 includes a guide rail 321 disposed on the mounting plate 22 , the guide rail 321 corresponds to the connection port, a slider 322 is disposed on the guide rail 321 , the slider 322 can move along the slide groove through the connection port, and the loading platform 33 is disposed on the slider 322 .

[0041] Based on the above-mentioned steering wheel 311, the connection port and the channel port are docked, and force is applied to the loading platform 33 to cause the slider 322 to slide along the guide rail 321, successively passing through the connection port and the channel port, and finally entering the installation disk 22 along the slide groove to position the installed tooling on the installation disk 22.

[0042] Taking into account the connection port for the steering wheel 311 to rotate and switch to dock, a stop plate 5 is provided on the guide rail 321 of this embodiment, a connecting plate 6 is provided on the loading platform 33, and an insert rod 7 is provided between the stop plate 5 and the connecting plate 6. The stop plate 5 is connected to the guide rail 321 by bolts to limit the loading platform 33 and prevent the loading platform 33 from being separated from the guide rail 321 by the slider 322. At the same time, the insert rod 7 is inserted between the stop plate 5 and the connecting plate 6 to strengthen the restriction on the loading platform 33.

[0043] See also Figure 1-4 The outer support unit 4 includes a base frame 41 arranged on the chassis 21, a branch 42 is arranged on the base frame 41, a track frame 43 is arranged on the branch 42, a guide rail 321 is located on the track frame 43, and a protrusion that can slide along the track frame 43 is arranged on the guide rail 321.

[0044] Based on the middle mounting plate 22 being the tooling mounting position for installing the air compressor, the outer ring distribution loading platform 33 is used to carry the tooling. In this embodiment, the track frame 43 is supported under the guide rail 321 by combining the base frame 41 and the branch 42. The guide rail 321 protrudes into the track frame 43. When the driving member 312 drives the steering wheel 311 to drive the guide rail 321 to rotate, the guide rail 321 cooperates with the protrusion to move on the track frame 43, and the auxiliary guide rail 321 moves, thereby improving the stability of the loading platform 33 moving with the guide rail 321.

[0045] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An air compressor installation tool, characterized in that: include A hoisting unit (1), which is used to lift the components of the security air compressor to be assembled and installed; A positioning base (2) disposed on the hanging unit (1); The conversion unit (3) comprises a steering portion (31), a guide portion (32) and a loading platform (33), wherein: A turning portion (31) disposed on the positioning base (2); A guide portion (32) symmetrically arranged on the turning portion (31); A loading platform (33) which is slidably pushed into or pulled out of the positioning base (2) through the guide portion (32); An external support unit (4) is arranged on the hoisting unit (1) and is used to assist the movement of the guide part (32).

2. The air compressor installation tool according to claim 1, characterized in that: The positioning base (2) comprises a chassis (21), a mounting plate (22) and a fixing member (23); the chassis (21) is arranged on the hanging unit (1); a mounting groove is provided on the chassis (21); the mounting plate (22) is arranged on the chassis (21); a sliding groove is provided on the chassis (21); and the fixing member (23) is symmetrically arranged on the mounting plate (22) with the sliding groove as the center.

3. The air compressor installation tool according to claim 2, characterized in that: The steering part (31) comprises a steering wheel (311) and a driving member (312); the steering wheel (311) is arranged between the chassis (21) and the mounting plate (22) through a mounting groove; the driving member (312) is arranged on the chassis (21); and the driving member (312) is in contact with the steering wheel (311).

4. The air compressor installation tool according to claim 3, characterized in that: The steering wheel (311) is provided with symmetrically distributed connection ports, and the connection ports are adapted to the slide grooves.

5. The air compressor installation tool according to claim 4, characterized in that: The guide portion (32) comprises a guide rail (321) arranged on the mounting plate (22), the guide rail (321) corresponding to the connection port, a slider (322) being arranged on the guide rail (321), and the slider (322) being able to move along a slide groove through the connection port.

6. The air compressor installation tool according to claim 5, characterized in that: The loading platform (33) is arranged on the slider (322), a stop plate (5) is arranged on the guide rail (321), a connecting plate (6) is arranged on the loading platform (33), and an insertion rod (7) is arranged between the stop plate (5) and the connecting plate (6).

7. The air compressor installation tool according to claim 5, characterized in that: The outer support unit (4) comprises a base frame (41) arranged on the chassis (21), a branch (42) is arranged on the base frame (41), and a track frame (43) is arranged on the branch (42).

8. The air compressor installation tool according to claim 7, characterized in that: The guide rail (321) is located on the track frame (43), and a protrusion that can slide along the track frame (43) is provided on the guide rail (321).