Automatic cutting device for PE pipeline production
By designing an automatic cutting device including a table mechanism, a feeding mechanism, a cutting mechanism and a measuring mechanism, the shortcomings of automatic detection and control of automatic discharge and cutting length of PE pipes in the prior art are solved, and the automatic detection and control of automatic discharge and cutting length of PE pipes are realized, thereby improving cutting efficiency and accuracy.
Patent Information
- Application Number
- CN202420622472.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-03-26
AI Technical Summary
The existing automatic cutting device for production of PE pipelines cannot realize automatic detection and control of the automatic discharge and cutting length of PE pipes after cutting, resulting in staff needing to manually discharge and length control, which increases the workload and affects the cutting efficiency.
An automatic cutting device including a table body mechanism, a feeding mechanism, a cutting mechanism and a measuring mechanism is designed. The PE tube is automatically discharged through the coordination of the discharge groove and the guide roller, and the cutting length is automatically detected and controlled through the detection plate and the pressure sensor.
It realizes automatic discharge of PE pipes and automatic detection and control of cutting length, reducing the workload of staff and improving cutting efficiency and accuracy.
Smart Images

Figure CN222627906U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PE pipeline production, in particular to an automatic cutting device for PE pipeline production. Background Art
[0002] PE pipe, full name polyethylene pipe, is a plastic pipe. In China's municipal pipe market, plastic pipes are developing steadily, among which PE pipe occupies an important position with its strong development momentum. It has excellent resistance to most domestic and industrial chemicals. PE pipe needs to be cut during production and processing. The "automatic cutting device for PE pipe production" disclosed in the application number "CN210336093U" has solved the technical disadvantage of only being able to cut one pipe at a time. However, in actual use, devices with similar structures still have many defects, such as the overall structure is relatively simple, and it does not have the function of automatically discharging the PE pipe after cutting. Most of them require manual discharge by staff, thereby increasing the workload and physical burden of the staff; at the same time, it does not have the function of automatically detecting and controlling the length of the PE pipe cut, and the cutting length can only be controlled manually by the staff. The manual control of the cutting length takes a long time, which will affect the overall efficiency of the device when cutting the PE pipe. For this reason, we have designed an automatic cutting device for PE pipe production to solve the above problems. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model provides an automatic cutting device for PE pipe production, which solves the problems that manual material discharge increases the workload and physical burden of personnel and manual control of cutting length reduces cutting efficiency.
[0004] To achieve the above purpose, the utility model is implemented through the following technical solutions: an automatic cutting device for PE pipe production, including a table body mechanism and a feeding mechanism and a cutting mechanism mounted on the front side of the top of the table body mechanism, and a measuring mechanism mounted on one side above the table body mechanism, the table body mechanism includes a processing table, multiple groups of push rod seats are fixedly installed on both sides of the top of the processing table, and fixed push rods are fixedly installed inside the push rod seats, and clamping seats are fixedly installed on the output ends of the fixed push rods, the feeding mechanism includes a transmission box, multiple groups of feeding rollers are rotatably installed on one side of the transmission box, and a driving motor is fixedly installed on the other side of the transmission box, a discharge groove is provided at the central position of the top of the processing table, and multiple groups of guide rollers are rotatably installed inside the discharge groove at equal distances;
[0005] The cutting mechanism comprises two sets of slides and a cutting seat, both ends of the cutting seat are fixedly mounted with slides, and the slides are slidably mounted inside the slides, a cutting motor is fixedly mounted on the top of the cutting seat, and a cutting wheel is fixedly mounted on the output end of the cutting motor;
[0006] The measuring mechanism includes a slide rail, a support frame is slidably installed on the top of the slide rail through a movable seat, and an annular plate is fixedly installed on the bottom of one end of the support frame, a detection plate is slidably installed on the front of the annular plate, and a pressure sensor whose output end is connected to the detection plate is fixedly installed on the back of the annular plate.
[0007] Preferably, an indicator arrow is fixedly mounted on one side of the movable seat, and a scale for use with the indicator arrow is provided on one side of the outer wall of the slide rail.
[0008] Preferably, a limit axis is threadedly mounted on the front side of the movable seat.
[0009] Preferably, a threaded rod is rotatably mounted inside the slide, and a control motor whose output end is connected to the threaded rod is fixedly mounted on the top of the slide.
[0010] Preferably, a protective cover is fixedly mounted on the back of the cutting motor, and the protective cover is sleeved above the outside of the cutting wheel.
[0011] Preferably, supporting legs are fixedly installed around the bottom of the processing table, and foot plates are fixedly installed at the bottom of the supporting legs.
[0012] Beneficial Effects
[0013] The utility model provides an automatic cutting device for PE pipe production. Compared with the prior art, it has the following beneficial effects:
[0014] The automatic cutting device for PE pipe production improves the discharge method of the traditional device. Through the cooperation between the discharge groove and the guide roller, the PE pipe after cutting by the device can be automatically guided and discharged, avoiding the need for manual discharge by the staff, and facilitating the device to continuously cut the PE pipe. The detection plate and the pressure sensor can be used to automatically detect the length of the PE pipe when it is cut, so that the device can automatically detect and control the cutting length of the PE pipe, greatly improving the efficiency of the device when cutting PE pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the cutting mechanism of the utility model;
[0017] Figure 3 It is a schematic diagram of the measuring mechanism of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the pressure sensor of the utility model;
[0019] Figure 5 This is a schematic diagram of the feeding mechanism of the utility model;
[0020] Figure 6 It is a schematic diagram of the platform structure of the utility model;
[0021] In the figure: 1. table body mechanism; 101. processing table; 102. supporting leg; 103. foot plate; 104. push rod seat; 105. fixed push rod; 106. clamping seat; 107. discharge slot; 108. guide roller; 2. feeding mechanism; 201. transmission box; 202. driving motor; 203. feeding roller; 3. cutting mechanism; 301. slide frame; 302. slide plate; 303. cutting seat; 304. cutting motor; 305. cutting wheel; 306. protective cover; 307. control motor; 308. threaded rod; 4. measuring mechanism; 401. slide rail; 402. supporting frame; 403. annular plate; 404. detection plate; 405. pressure sensor; 406. moving seat; 407. limit axis; 408. indication arrow; 409. scale. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-6The utility model provides a technical solution: an automatic cutting device for PE pipe production, comprising a table body mechanism 1 and a feeding mechanism 2 and a cutting mechanism 3 mounted on the front side of the top of the table body mechanism 1, and a measuring mechanism 4 mounted on one side above the table body mechanism 1, the table body mechanism 1 comprises a processing table 101, both sides of the top of the processing table 101 are fixedly installed with multiple groups of push rod seats 104, and the insides of the push rod seats 104 are fixedly installed with fixed push rods 105, and the output ends of the fixed push rods 105 are fixedly installed with clamping seats 106, the feeding mechanism 2 comprises a transmission box 201, one side of the transmission box 201 is rotatably installed with multiple groups of feeding rollers 203, and the other side of the transmission box 201 is fixedly installed with a driving motor 202, and a discharge groove 107 is arranged at the central position of the top of the processing table 101, A plurality of guide rollers 108 are equidistantly installed in rotation inside the discharge groove 107. The cutting mechanism 3 includes two sets of slides 301 and a cutting seat 303. Slide plates 302 are fixedly installed at both ends of the cutting seat 303, and the slide plates 302 are slidably installed inside the slides 301. A cutting motor 304 is fixedly installed on the top of the cutting seat 303, and a cutting wheel 305 is fixedly installed on the output end of the cutting motor 304. The measuring mechanism 4 includes a slide rail 401. A support frame 402 is slidably installed on the top of the slide rail 401 through a movable seat 406, and an annular plate 403 is fixedly installed on the bottom of one end of the support frame 402, a detection plate 404 is slidably installed on the front of the annular plate 403, and a pressure sensor 405 whose output end is connected to the detection plate 404 is fixedly installed on the back of the annular plate 403.
[0024] Based on the above-mentioned structural setting, the automatic cutting device for PE pipe production is composed of a platform mechanism 1, a feeding mechanism 2, a cutting mechanism 3 and a measuring mechanism 4, wherein the platform mechanism 1 supports PE cutting, the feeding mechanism 2 can automatically feed the PE pipe when the device is operating, the cutting mechanism 3 can cut the PE pipe, and the measuring mechanism 4 can measure and control the cutting length of the PE pipe. Specifically, during the working process, the driving motor 202 drives the multiple groups of feeding rollers 203 to rotate through the transmission box 201, and the PE pipe can be driven to the top of the processing table 101 through the rotation of the multiple groups of feeding rollers 203, realizing the function of automatic feeding when the device is operating, the fixed push rod 105 can push the clamping seat 106 by extending, and the PE pipe automatically fed can be detected and fixed by pushing the clamping seat 106, the cutting seat 303 can be adjusted up and down through the slide plate 302 and the slide 301, and when the cutting seat 303 descends, the cutting motor 30 installed on the top 4 drives the cutting wheel 305 to rotate and clamp the fixed PE pipe for automatic cutting. The fixed push rod 105 can shrink the clamping seat 106 after the PE pipe is cut, so that the PE pipe after cutting can be placed in the discharge groove 107. The PE pipe after the fixed-distance cutting can be automatically discharged through the discharge groove 107 and the internal guide roller 108. The automatic feeding and discharging function of the device during nozzle cutting avoids the situation that manual feeding and discharging increase the workload and physical burden of personnel. The support frame 402 can be moved forward and backward above the processing table 101 through the moving seat 406 and the slide rail 401. At the same time, the pressure sensor 405 and the detection plate 404 installed on the annular plate 403 can sense and detect the PE pipe when it is automatically fed, so that the cutting length of the nozzle can be adjusted and controlled by adjusting the detection plate 404 forward and backward, realizing the function of detecting and limiting the cutting length of the PE pipe, greatly improving the efficiency of the device when cutting the PE pipe.
[0025] Furthermore, an indicator arrow 408 is fixedly mounted on one side of the moving seat 406, and a scale 409 used in conjunction with the indicator arrow 408 is provided on one side of the outer wall of the slide rail 401. The indicator arrow 408 and the scale 409 can measure and display the distance moved by the detection plate 404, thereby facilitating the staff to accurately control the cutting length of the PE pipe, and improving the accuracy of the device when cutting the PE pipe.
[0026] Furthermore, the front side of the movable seat 406 is threadedly installed with a limit shaft 407. The limit shaft 407 can be rotated to make its bottom contact with the inner wall of the slide rail 401, so that the movable seat 406 can be locked, which improves the accuracy and stability of the detection board 404 when detecting the length of the PE pipe.
[0027] Furthermore, a threaded rod 308 is rotatably mounted inside the slide 301, and a control motor 307 whose output end is connected to the threaded rod 308 is fixedly mounted on the top of the slide 301. The threaded rod 308 is threadedly connected to the slide 302, and the control motor 307 drives the threaded rod 308 to rotate, so that the slide 302 and the cutting seat 303 can be lowered and raised by electric means.
[0028] Further, a protective cover 306 is fixedly installed on the back of the cutting motor 304, and the protective cover 306 is sleeved above the outside of the cutting wheel 305. Among them, the protective cover 306 can protect the upper part of the outside of the cutting wheel 305, thereby increasing the safety of the cutting wheel 305 during operation.
[0029] Furthermore, support legs 102 are fixedly installed around the bottom of the processing table 101, and foot plates 103 are fixedly installed at the bottom of the support legs 102. Among them, the support legs 102 can support the bottom of the processing table 101, and the foot plates 103 increase the force-bearing area of the bottom of the support legs 102, thereby improving the stability of the support legs 102 when supporting the processing table 101.
[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic cutting device for PE pipe production, characterized in that: The invention comprises a platform mechanism (1), a feeding mechanism (2) and a cutting mechanism (3) mounted on the front side of the top of the platform mechanism (1), and a measuring mechanism (4) mounted on one side above the platform mechanism (1), wherein the platform mechanism (1) comprises a processing platform (101), a plurality of push rod seats (104) are fixedly mounted on both sides of the top of the processing platform (101), and fixed push rods (105) are fixedly mounted inside the push rod seats (104), and the fixed push rods (105) are fixedly mounted inside the push rod seats (104). ) are fixedly mounted with a clamping seat (106) at the output end thereof, the feeding mechanism (2) comprises a transmission box (201), a plurality of feeding rollers (203) are rotatably mounted on one side of the transmission box (201), and a driving motor (202) is fixedly mounted on the other side of the transmission box (201), a discharge groove (107) is arranged at the central position of the top of the processing table (101), and a plurality of guide rollers (108) are rotatably mounted inside the discharge groove (107) at equal distances; The cutting mechanism (3) comprises two sets of slides (301) and a cutting seat (303), both ends of the cutting seat (303) are fixedly mounted with slide plates (302), and the slide plates (302) are slidably mounted inside the slides (301), a cutting motor (304) is fixedly mounted on the top of the cutting seat (303), and a cutting wheel (305) is fixedly mounted on the output end of the cutting motor (304); The measuring mechanism (4) comprises a slide rail (401), a support frame (402) is slidably mounted on the top of the slide rail (401) via a movable seat (406), an annular plate (403) is fixedly mounted on the bottom of one end of the support frame (402), a detection plate (404) is slidably mounted on the front of the annular plate (403), and a pressure sensor (405) whose output end is connected to the detection plate (404) is fixedly mounted on the back of the annular plate (403).
2. The automatic cutting device for PE pipe production according to claim 1 is characterized in that: An indication arrow (408) is fixedly mounted on one side of the movable seat (406), and a scale (409) for use with the indication arrow (408) is provided on one side of the outer wall of the slide rail (401).
3. The automatic cutting device for PE pipe production according to claim 1 is characterized in that: The front side of the movable seat (406) is threadedly mounted with a limiting shaft (407).
4. The automatic cutting device for PE pipe production according to claim 1 is characterized in that: A threaded rod (308) is rotatably mounted inside the slide (301), and a control motor (307) whose output end is connected to the threaded rod (308) is fixedly mounted on the top of the slide (301).
5. The automatic cutting device for PE pipe production according to claim 1 is characterized in that: A protective cover (306) is fixedly mounted on the back of the cutting motor (304), and the protective cover (306) is sleeved above the outside of the cutting wheel (305).
6. The automatic cutting device for PE pipe production according to claim 1, characterized in that: Support legs (102) are fixedly installed around the bottom of the processing table (101), and foot plates (103) are fixedly installed at the bottom of the support legs (102).
Citation Information
Patent Citations
Automatic cutting device for PE pipeline production
CN210336093U