Pressure maintaining jig
By designing a pressure-keeping tool including a profiling table and a pressure-keeping component, combined with heating treatment, the problem of poor plastic shaping effect of aluminum-plastic bonds in the prior art is solved, and efficient and low-cost pressure-keeping and protection of parts are achieved.
Patent Information
- Application Number
- CN202420381460.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-02-28
AI Technical Summary
When the prior art performs planarity shaping of aluminum-plastic bonding parts of mobile phone midframes, the mechanical downpression or knocking method is poor, which can easily lead to plastic cracking, resulting in product scrapping, and high cost.
A pressure-keeping tool is designed, including a first template and a second template. A contour table is provided on the first template and a pressure-keeping component is provided on the second template. By heating the parts and the pressure-keeping tool, the pressure-keeping of the parts is achieved by using the cooperation between the contour table and the pressure-keeping component.
It effectively avoids cracking of the plastic and metal joint position of the parts, improves the pressure holding effect of the parts, and effectively protects the parts while maintaining the parts. The pressure holding tool is simple in structure, low in cost and high efficiency.
Smart Images
Figure CN222628663U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of electronic equipment assembly, and in particular to a pressure-maintaining fixture. Background Art
[0002] The demand for consumer electronic devices has continued to increase in the past decade. With the continuous advancement of technology, the internal components of 3C electronic devices have become more sophisticated, and the limitations of manual assembly work have become increasingly prominent. The demand for precision assembly technology for small components is constantly increasing.
[0003] The flatness of the aluminum-plastic combination of the mobile phone middle frame is deformed and cannot be reshaped. Ordinary reshaping usually directly uses mechanical pressure or tapping tools to correct the flatness. Mechanical pressure or tapping is more effective for pure metal structure products, but less effective for metal and plastic combination products. It will also cause the plastic at the aluminum-plastic combination to crack, resulting in product scrapping. In addition, the machine cost is high, which increases the overall manufacturing cost. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the present application provides a pressure-maintaining fixture to maintain the pressure of components and effectively protect the components at the same time, and the pressure-maintaining fixture has a simple structure, low cost and high efficiency.
[0005] The technical solution adopted by the present application to solve the problems in the prior art is: a pressure-maintaining fixture, comprising: a first template, on which a contour table is provided, and the contour table is used to place parts; a second template, on which a pressure-maintaining component is provided, and the pressure-maintaining component is used to maintain the pressure of the parts placed on the contour table; wherein, the first template and the second template are both made of metal, and the contour table and the pressure-maintaining component are both made of non-metallic materials.
[0006] Compared with the related art, the present application has at least the following technical effects: by arranging a profiling table on the first template and arranging a pressure-holding component on the second template, the profiling table and the pressure-holding component cooperate with each other to achieve pressure holding of parts; since the parts are a combination of plastic and metal, before using the pressure-holding fixture of the present application to hold the parts under pressure, the parts and the pressure-holding fixture need to be heated first, thereby avoiding the situation of "directly holding the parts under pressure, and the plastic and metal joints of the parts are prone to cracking"; in addition, since the profiling table and the pressure-holding component are both made of non-metallic materials, they will not cause scratches to the parts, and the first template and the second template are both made of metal, which is easy to conduct heat and has slow heat dissipation, and can have a good thermal insulation effect, thereby improving the pressure-holding effect of the parts, and achieving effective protection of the parts while holding the parts under pressure, and the pressure-holding fixture has a simple structure, low cost and high efficiency.
[0007] In some embodiments, the first template has a first groove, and the contoured platform is disposed in the first groove.
[0008] In some embodiments, the pressure-maintaining fixture further includes a positioning column, which is used to fix the component placed on the profiling table; the positioning column is arranged around the profiling table, and the positioning column at least partially protrudes from the profiling table.
[0009] In some embodiments, the positioning column includes a first positioning column and a second positioning column arranged on the contouring table, and a third positioning column and a fourth positioning column arranged on the first groove; wherein, the first positioning column and the second positioning column are arranged relative to each other in a first direction, the third positioning column and the fourth positioning column are arranged relative to each other in a second direction, and the first direction is perpendicular to the second direction.
[0010] In some embodiments, the pressure-maintaining fixture further includes a support column, which is disposed on the contouring table and is used to abut against the inner surface of the component.
[0011] In some embodiments, the profiling table is provided with a second groove, and when the component is placed on the profiling table, the second groove faces the plastic structure of the component.
[0012] In some embodiments, the pressure-maintaining jig further includes two handles, and the two handles are disposed on opposite sides of the first template.
[0013] In some embodiments, the second template has a third groove, and the pressure-maintaining component is disposed in the third groove.
[0014] In some embodiments, a clamping structure is provided on one of the first template and the second template, and a clamping hole is provided on the other; the clamping structure and the clamping hole cooperate with each other to fix the first template and the second template.
[0015] In some embodiments, the clamping structure is a locking nut disposed on the first template, and the clamping hole is a through hole passing through the second template. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A schematic diagram of the structure of a pressure-maintaining fixture provided in one embodiment of the present application;
[0017] Figure 2 Another structural schematic diagram of a pressure-maintaining fixture provided in one embodiment of the present application;
[0018] Figure 3 A schematic diagram of the structure of a second template provided in one embodiment of the present application. DETAILED DESCRIPTION
[0019] In order to more clearly understand the above-mentioned purposes, features and advantages of the present application, the present application is described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that the implementation methods of the present application and the features in the implementation methods can be combined with each other without conflict.
[0020] In the following description, many specific details are set forth to facilitate a full understanding of the present application. The described implementations are only part of the implementations of the present application, rather than all the implementations.
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application.
[0022] It should be further noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.
[0023] The terms "first", "second" and the like in the specification, claims and drawings of the present application are used to distinguish similar objects rather than to describe a specific order or sequence.
[0024] See also Figure 1 and Figure 2 As shown, the pressure-holding fixture 100 includes a first template 1, on which a profiling table 2 is provided, and the profiling table 2 is used to place parts; a second template 3, on which a pressure-holding component 4 is provided, and the pressure-holding component 4 is used to hold the parts placed on the profiling table 2 under pressure; wherein the first template 1 and the second template 3 are both made of metal, and the profiling table 2 and the pressure-holding component 4 are both made of non-metallic materials.
[0025] In some embodiments, the component is a cell phone case having a metal structure and a plastic structure.
[0026] Compared with the related art, the present application has at least the following technical effects: by arranging a profiling table 2 on the first template 1 and arranging a pressure-holding component 4 on the second template 3, the profiling table 2 and the pressure-holding component 4 cooperate with each other to achieve pressure holding of parts; since the parts are a combination of plastic and metal, before using the pressure-holding fixture 100 of the present application to hold the parts under pressure, the parts and the pressure-holding fixture 100 need to be heated first, thereby avoiding the situation of "directly holding the parts under pressure, and the plastic and metal bonding position of the parts is prone to cracking"; in addition, since the profiling table 2 and the pressure-holding component 4 are both made of non-metallic materials, they will not cause scratches to the parts, and the first template 1 and the second template 3 are both made of metal materials, which are easy to conduct heat and have slow heat dissipation, and can have a good thermal insulation effect, thereby improving the pressure holding effect of the parts, and achieving effective protection of the parts while holding the parts under pressure, and the pressure-holding fixture 100 has a simple structure, low cost and high efficiency.
[0027] Specifically, the first template 1 has a first groove 10, and the profiling platform 2 is arranged in the first groove 10. Figure 1 The profiling table 2 is arranged in the middle of the first template 1, and the shape of the profiling table 2 is similar to that of the parts, so as to facilitate the placement of the parts.
[0028] Please see again Figure 1 The pressure-maintaining fixture 100 further includes positioning columns 5, which are used to fix the components placed on the profiling table 2; the positioning columns 5 are arranged around the profiling table 2, and the positioning columns 5 at least partially protrude from the profiling table 2.
[0029] Specifically, the positioning posts 5 include a first positioning post 51 and a second positioning post 52 disposed on the profiling table 2, and a third positioning post 53 and a fourth positioning post 54 disposed on the first groove 10; wherein the first positioning post 51 and the second positioning post 52 are disposed opposite to each other in the first direction Y, and the third positioning post 53 and the fourth positioning post 54 are disposed opposite to each other in the second direction X, and the first direction Y is perpendicular to the second direction X. Figure 1 It can be seen from the figure that the first direction Y is the extension direction of the long side of the first template 1 , and the second direction X is the extension direction of the short side of the first template 1 .
[0030] Understandably, Figure 1 There are two first positioning columns 51, second positioning columns 52, third positioning columns 53 and fourth positioning columns 54 shown. In actual applications, the number of first positioning columns 51, second positioning columns 52, third positioning columns 53 and fourth positioning columns 54 can be set according to actual needs and is not specifically limited.
[0031] It should be noted that after the component is placed on the profiling table 2, the first positioning column 51, the second positioning column 52, the third positioning column 53 and the fourth positioning column 54 are respectively clamped and fixed on the four sides of the component to prevent the component from being displaced during the pressure holding process, thereby improving the stability of the pressure holding fixture 100.
[0032] Please see again Figure 1 The pressure-maintaining jig 100 further includes a support column 6, which is disposed on the profiling platform 2 and is used to abut against the inner surface of the component. It is understandable that when the component is placed on the profiling platform 2, the concave side of the component faces the profiling platform 2. Through the arrangement of this structure, the support column 6 can support the component, avoid damage to the component during the pressure-maintaining process, and improve the reliability of the pressure-maintaining jig 100.
[0033] Please see again Figure 1 The profiling table 2 is provided with a second groove 20. When the component is placed on the profiling table 2, the second groove 20 faces the plastic structure of the component. Since the component has a plastic part, and the plastic part is easily deformed after being heated, by providing the second groove 20 on the profiling table 2 and the second groove 20 facing the plastic structure of the component, the plastic structure of the component can be prevented from being deformed due to heat, and the stability of the pressure-maintaining fixture 100 is further improved.
[0034] Please see again Figure 2 The pressure-maintaining fixture 100 also includes two handles 7 , which are disposed on opposite sides of the first template 1 .
[0035] See also Figure 3 The second template 3 has a third groove 30, and the pressure-maintaining component 4 is arranged in the third groove 30. Specifically, the pressure-maintaining component 4 is arranged in the middle position of the second template 3, and when the first template 1 and the second template 3 are fixed, the pressure-maintaining component 4 faces the profiling table 2.
[0036] In some embodiments, a clamping structure 8 is provided on one of the first template 1 and the second template 3 , and a clamping hole 9 is provided on the other; the clamping structure 8 and the clamping hole 9 cooperate with each other to fix the first template 1 and the second template 3 .
[0037] Please see again Figure 1 The clamping structure 8 is a locking nut arranged on the first template 1 , and the clamping hole 9 is a through hole penetrating the second template 3 .
[0038] For ease of understanding, the working process of the pressure-maintaining fixture 100 of this embodiment is specifically described below:
[0039] Place the part to be shaped in the preheating fixture and heat it for 120 seconds, place the pressure-holding fixture 100 in the preheating fixture and heat it for 15 minutes, place the part to be shaped in the profiling table 2, cover it with the second template 3, and use locking nuts to fix the first template 1 and the second template 3. After keeping the pressure and heat for 10 minutes, take out the part to be shaped, and inspect the appearance and flatness of the part after cooling.
[0040] The above description is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions within the technical scope disclosed in the present application should be included in the protection scope of the present application.
Claims
1. A pressure-maintaining fixture, characterized in that: include: A first template, wherein a profiling table is provided on the first template, and the profiling table is used for placing parts; A second template, on which a pressure-maintaining component is disposed, and the pressure-maintaining component is used to maintain the pressure of the parts placed on the profiling table; Wherein, the first template and the second template are both made of metal, and the contouring table and the pressure-maintaining component are both made of non-metallic materials.
2. The pressure-maintaining fixture according to claim 1, characterized in that: The first template has a first groove, and the profiling platform is arranged in the first groove.
3. The pressure-maintaining fixture according to claim 2, characterized in that: The pressure-maintaining fixture further comprises a positioning column, which is used to fix the components placed on the profiling table; the positioning columns are arranged around the profiling table, and the positioning columns at least partially protrude from the profiling table.
4. The pressure-maintaining fixture according to claim 3, characterized in that: The positioning posts include a first positioning post and a second positioning post arranged on the profiling table, and a third positioning post and a fourth positioning post arranged on the first groove; Wherein, the first positioning post and the second positioning post are arranged opposite to each other in a first direction, the third positioning post and the fourth positioning post are arranged opposite to each other in a second direction, and the first direction is perpendicular to the second direction.
5. The pressure-maintaining fixture according to claim 1, characterized in that: The second template has a third groove, and the pressure-maintaining component is arranged in the third groove.
6. The pressure-maintaining fixture according to claim 1, characterized in that: The profiling table is provided with a second groove. When the component is placed on the profiling table, the second groove faces the plastic structure of the component.
7. The pressure-maintaining fixture according to claim 1, characterized in that: The pressure-maintaining fixture further includes two handles, which are arranged on two opposite sides of the first template.
8. The pressure-maintaining fixture according to claim 1, characterized in that: The pressure-maintaining fixture further comprises a support column, which is arranged on the profiling table and is used for abutting against the inner surface of the component.
9. The pressure-maintaining fixture according to claim 1, characterized in that: One of the first template and the second template is provided with a holding structure, and the other is provided with a holding hole; The clamping structure cooperates with the clamping hole to fix the first template and the second template.
10. The pressure-maintaining fixture according to claim 9, characterized in that: The clamping structure is a locking nut arranged on the first template, and the clamping hole is a through hole penetrating the second template.