Crude wine reflux device for alcohol production line
By setting up a water-retained inner chamber body and jacket structure in the crude distillation tower of the alcohol production line, combined with the design of the three-time condensation and reflux temporary storage tank, the problem of steam condensation water affecting waste liquid treatment and pump cavitation is solved, and more efficient alcohol production and equipment service life are achieved.
Patent Information
- Application Number
- CN202420905821.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-28
AI Technical Summary
During the alcohol production process, the steam condensed water is mixed into the waste liquid after direct distillation, which increases the water content of the waste liquid, consumes more heat energy, and remains impurities in the crude distillation tower, resulting in cavitation of the pump and affects the service life.
A crude wine reflow device for alcohol production line is designed. The inner silo and jacket structure are installed inside the crude distillation tower. The fermentation liquid is heated and distilled in the inner silo with water to prevent the steam condensation water from entering the waste liquid. The steam is recycled to the aldehyde tower after three condensation, and a reflux temporary storage tank is installed between the condenser and the aldehyde tower to balance the flow of the crude wine and avoid evacuation of the pump body.
It effectively avoids the influence of steam condensate water on waste liquid treatment, reduces heat energy consumption, blocks impurities and foam, extends the service life of the pump, and improves alcohol production efficiency.
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Figure CN222631383U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of alcohol production equipment, and specifically relates to a crude alcohol reflux device for an alcohol production line. Background Art
[0002] In my country's wine industry, the following methods are mainly used to produce alcohol: first, the material is fermented in a fermentation tank, and the fermented liquid is sent to a crude distillation tower for distillation. After direct distillation, the gas material is sent upward to the aldehyde tower, and the remaining waste liquid is discharged from the crude distillation tower. In this operation mode, after the steam is directly distilled, the steam is heated and becomes condensed water mixed in the discharged waste liquid, increasing the water content in the waste liquid. When the waste liquid is heated again for concentration, more heat energy will be consumed, and at the same time, an alcohol mixture containing impurities such as raw materials and gas foam will remain in the crude distillation tower; in production, large-volume equipment is generally used to increase alcohol production capacity. After the alcohol production capacity is increased, the amount of crude alcohol condensed in the crude distillation condensation system increases significantly, and the space between the crude distillation condensation system and the aldehyde tower is easily evacuated, causing pump cavitation and affecting the service life of the pump.
[0003] Patent No. CN201320568169.8 discloses a crude alcohol distillation tower for wine production in a winery, including a tower body, a steam inlet and a feed inlet are arranged on the lower side of the tower body, a backwash port is arranged on the bottom, and a steam exhaust pipe is installed on the top of the tower body. A tubular heat exchange chamber is vertically connected in the steam exhaust pipe, and both ends of the heat exchange chamber extend out of the steam exhaust pipe and are provided with inlet and outlet ports. In this technical solution, water vapor enters the tower body through the steam inlet, and the material enters the tower body through the feed inlet. After a period of distillation, water vapor is discharged from the upper steam exhaust pipe. During the discharge process, the steam exchanges heat with the fresh reaction gas from the outside through the heat exchange chamber, completing the waste heat utilization and avoiding heat energy loss. The device retains the steam heating method, and the problem of steam turning into condensed water mixed in the discharged waste liquid still exists. Utility Model Content
[0004] In order to overcome the problems existing in the background technology, the utility model discloses a crude wine reflux device for an alcohol production line, wherein an inner bin is arranged inside a crude distillation tower of the crude wine reflux device for the alcohol production line, and a jacket is arranged between the inner bin and the crude distillation tower, and a heating tube is arranged inside the jacket, and the fermentation liquid is heated and distilled in the inner bin in water isolation, and the fermentation liquid does not contact with water vapor, so that the condensed water of steam can be prevented from entering the waste liquid and affecting the subsequent treatment of the waste liquid, and a partition net is arranged inside the inner bin to block impurities and foam during the crude distillation process, and the steam generated by heating in the crude distillation tower is recovered to the aldehyde tower after three condensations, and a reflux temporary storage tank is installed between the condenser and the aldehyde tower, and the condensate enters the reflux temporary storage tank, and the pump body draws liquid from the reflux temporary storage tank to balance the crude wine flow and avoid emptying the pump body, thereby avoiding cavitation of the crude wine reflux pump and extending its service life.
[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions:
[0006] The crude wine reflux device of the alcohol production line is characterized by comprising: a crude distillation tower, a first connecting pipe, a first condenser, a second connecting pipe, a second condenser, a third connecting pipe, a third condenser, a fourth connecting pipe, a reflux temporary storage tank, a fifth connecting pipe, and an aldehyde tower;
[0007] The crude distillation tower is connected to the first condenser through a first connecting pipe, the first condenser is connected to the second condenser through a second connecting pipe, the second condenser is connected to the third condenser through a third connecting pipe, the third condenser is connected to a reflux temporary storage tank through a fourth connecting pipe, and the reflux temporary storage tank is connected to the aldehyde tower through a fifth connecting pipe.
[0008] Preferably, it comprises: an inner storage body, a left liquid inlet pipe, a right liquid inlet pipe, and a pressure relief pipe; the inner storage body is arranged inside the crude distillation tower, the left liquid inlet pipe is arranged on the left side of the crude distillation tower, the right liquid inlet pipe is arranged on the right side of the crude distillation tower, and the pressure relief pipe is arranged on the top of the crude distillation pipe.
[0009] As a preference, it comprises: a water inlet pipe and a water outlet pipe; the water inlet pipe is arranged on the right side of the crude distillation tower, and the water outlet pipe is arranged at the bottom of the crude distillation tower.
[0010] As a preferred embodiment, it comprises: a feed port, a feed pipe, a partition net, and a heating pipe; the feed port is connected to the inner warehouse body, the feed pipe is connected to the feed port, the partition net is arranged inside the inner warehouse body, and the heating pipe is arranged inside the crude distillation tower.
[0011] As a preference: comprising: a liquid level meter; the liquid level meter is arranged inside the crude distillation tower, the reflux temporary storage tank, and the aldehyde tower.
[0012] Preferably, it comprises: a condensate inlet pipe, a condensate outlet pipe and a condensate pipe; the condensate inlet pipe is arranged on the left side of the first condenser, the second condenser and the third condenser, the condensate outlet pipe is arranged at the bottom of the first condenser, the second condenser and the third condenser, and the condensate pipe is arranged inside the first condenser, the second condenser and the third condenser.
[0013] Preferably, it comprises a lifting pump, and the lifting pump is arranged on the second connecting pipe, the third connecting pipe and the fifth connecting pipe.
[0014] As a preferred embodiment, it comprises: a vertical partition screen and a recovery pipe; the vertical partition screen is arranged inside the reflux temporary storage tank, and the recovery tank is arranged on the left side of the recovery tank.
[0015] As a preference, it comprises: a reflux pump, a spare pipe, and a liquid outlet pipe; the reflux pump is arranged on the fifth connecting pipe, the spare pipe is arranged on the top of the aldehyde tower, and the liquid outlet pipe is arranged on the bottom of the aldehyde tower.
[0016] The beneficial effects of the utility model are as follows: an inner bin is arranged inside the crude distillation tower of the crude wine reflux device of the alcohol production line, a jacket is present between the inner bin and the crude distillation tower, a heating tube is arranged inside the jacket, the fermentation liquid is heated and distilled in the inner bin in water isolation, the fermentation liquid does not contact with water vapor, and the steam condensation water can be prevented from entering the waste liquid and affecting the subsequent treatment of the waste liquid, a partition is arranged inside the inner bin to block impurities and foam during the crude distillation process, the steam generated by heating in the crude distillation tower is recovered to the aldehyde tower after three condensations, a reflux temporary storage tank is added between the condenser and the aldehyde tower, the condensate enters the reflux temporary storage tank, the pump body draws liquid from the reflux temporary storage tank, the crude wine flow is balanced, and the pump body is prevented from being emptied, thereby preventing the crude wine reflux pump from cavitation and extending its service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The beneficial effects of the utility model;
[0018] Figure 2 It is a structural schematic diagram of a distillation tower;
[0019] Figure 3 is a structural schematic diagram of the first condenser;
[0020] Figure 4 is a structural schematic diagram of the second condenser;
[0021] Figure 5 is a schematic structural diagram of the third condenser;
[0022] Figure 6 This is a schematic diagram of the structure of the reflux temporary storage tank.
[0023] In the figure, 1-crude distillation tower, 2-first connecting pipe, 3-first condenser, 4-second connecting pipe, 5-second condenser, 6-third connecting pipe, 7-third condenser, 8-fourth connecting pipe, 9-reflux temporary storage tank, 10-fifth connecting pipe, 11-aldehyde tower, 12-left liquid inlet pipe, 13-right liquid inlet pipe, 14-liquid level gauge, 15-pressure relief pipe, 16-water inlet pipe, 17-water outlet pipe, 18-discharging pipe, 19-heating pipe, 20-condensate inlet pipe, 21-condensate outlet pipe, 22-recovery pipe, 23-lifting pump, 24-reflux pump, 25-spare pipe, 26-liquid outlet pipe, 27-inner warehouse, 28-discharging port, 29-partition net, 30-condensate pipe, 31-vertical partition net. DETAILED DESCRIPTION
[0024] In order to make the above-mentioned objectives, technical solutions and beneficial effects clearer, the present invention is described in detail below with reference to the accompanying drawings.
[0025] like Figure 1-6As shown, the crude wine reflux device of the alcohol production line includes a crude distillation tower 1, a first connecting pipe 2, a first condenser 3, a second connecting pipe 4, a second condenser 5, a third connecting pipe 6, a third condenser 7, a fourth connecting pipe 8, a reflux temporary storage tank 9, a fifth connecting pipe 10, an aldehyde tower 11, an inner warehouse body 27, a left liquid inlet pipe 12, a right liquid inlet pipe 13, a pressure relief pipe 15, a water inlet pipe 16, a water outlet pipe 17, a feed port 28, a feed pipe 18, a partition 29, a heating pipe 19, a liquid level meter 14, a condensate inlet pipe 20, a condensate outlet pipe 21, a condensate pipe 30, and a lifting pump 23, a vertical partition 31, a recovery pipe 22, a reflux pump 24, a standby pipe 25, and a liquid outlet pipe 26; the crude distillation tower 1 is connected to the first condenser 3 through the first connecting pipe 2, the first condenser 3 is connected to the second condenser 5 through the second connecting pipe 4, the second condenser 5 is connected to the third condenser 7 through the third connecting pipe 6, the third condenser 7 is connected to the reflux temporary storage tank 9 through the fourth connecting pipe 8, the reflux temporary storage tank 9 is connected to the aldehyde tower 11 through the fifth connecting pipe 10, the inner warehouse 27 is arranged inside the crude distillation tower 1, and the left liquid inlet pipe 12 is arranged on the crude distillation tower 1. On the left side, the right liquid inlet pipe 13 is arranged on the right side of the crude distillation tower 1, the pressure relief pipe 15 is arranged on the top of the crude distillation pipe, the water inlet pipe 16 is arranged on the right side of the crude distillation tower 1, and the water outlet pipe 17 is arranged at the bottom of the crude distillation tower 1. The feed port 28 is connected to the inner warehouse body 27, the feed pipe 18 is connected to the feed port 28, the partition net 29 is arranged inside the inner warehouse body 27, the heating pipe 19 is arranged inside the crude distillation tower 1, the liquid level meter 14 is arranged inside the crude distillation tower 1, the reflux temporary storage tank 9, and the aldehyde tower 11, and the condensed water inlet pipe 20 is arranged in the first condenser 3, the second condenser 5, and the first condenser 6. On the left side of the three condensers 7, the condensate outlet pipe 21 is arranged at the bottom of the first condenser 3, the second condenser 5, and the third condenser 7, the condensate pipe 30 is arranged inside the first condenser 3, the second condenser 5, and the third condenser 7, the lifting pump 23 is arranged on the second connecting pipe 4, the third connecting pipe 6, and the fifth connecting pipe 10, the vertical partition net 31 is arranged inside the reflux temporary storage tank 9, the recovery tank is arranged on the left side of the recovery tank, the reflux pump 24 is arranged on the fifth connecting pipe 10, the spare pipe 25 is arranged at the top of the aldehyde tower 11, and the liquid outlet pipe 26 is arranged at the bottom of the aldehyde tower 11.
[0026] The crude distillation tower 1 of the crude wine reflux device of the alcohol production line is provided with an inner warehouse body 27, and there is a jacket between the inner warehouse body 27 and the crude distillation tower 1, and a heating pipe 19 is provided in the jacket. The fermented liquid is heated and distilled in the inner warehouse body 27 in water isolation, and the fermented liquid does not directly contact with water vapor, which can prevent steam condensation from entering the waste liquid and affecting the subsequent treatment of the waste liquid. The material of the inner warehouse body 27 is generally stainless steel with good thermal conductivity. The boiling point of alcohol is 78.3°C, and the boiling point of water is 100°C. The boiling point of alcohol can be achieved by water isolation heating to evaporate alcohol. A partition net 29 is provided in the inner warehouse body 27, and the pipe openings of the left liquid inlet pipe 12 and the right liquid inlet pipe 13 are located below the partition net 29, which blocks impurities and floating foam during the crude distillation process. The pressure relief pipe 15 is provided at the top of the inner warehouse body 27, which can play a pressure relief role to prevent the internal pressure of the inner warehouse body 27 from being too high. After the distillation operation, the waste liquid remaining in the inner warehouse body 27 Liquid and impurities are recovered from the discharge port, and a suction pump and a control valve are arranged on the outside of the recovery pipe 22, which can suck and recover impurities that may remain in the reflux temporary storage tank 9. The steam at the evaporation point in the crude distillation tower 1 is stored in the reflux temporary storage tank 9 after three condensations. A vertical partition 31 is arranged in the reflux tank, and the vertical partition 31 blocks impurities that may remain in the condensation process. The vertical partition 31 and the partition 29 are stainless steel nets with fine mesh, generally 50-80 mesh nets are selected, and a liquid level gauge 14 is arranged. The liquid level heights of the inner warehouse 27, the reflux temporary storage tank 9 and the aldehyde tower 11 are observed by the liquid level gauge 14, which is convenient for real-time adjustment; a reflux temporary storage tank 9 is installed between the condenser and the aldehyde tower 11, and the condensate enters the reflux temporary storage tank 9, and the pump body draws liquid from the reflux temporary storage tank 9 to balance the crude wine flow and avoid emptying the pump body, thereby avoiding cavitation of the crude wine reflux pump 24 and extending the service life.
[0027] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the utility model.
Claims
1. Alcohol production line crude wine reflux device, characterized in that: include: A crude distillation tower, a first connecting pipe, a first condenser, a second connecting pipe, a second condenser, a third connecting pipe, a third condenser, a fourth connecting pipe, a reflux temporary storage tank, a fifth connecting pipe, and an aldehyde tower; The crude distillation tower is connected to the first condenser through a first connecting pipe, the first condenser is connected to the second condenser through a second connecting pipe, the second condenser is connected to the third condenser through a third connecting pipe, the third condenser is connected to a reflux temporary storage tank through a fourth connecting pipe, and the reflux temporary storage tank is connected to the aldehyde tower through a fifth connecting pipe.
2. The crude wine reflux device of the alcohol production line according to claim 1, characterized in that: include: Inner warehouse body, left liquid inlet pipe, right liquid inlet pipe, pressure relief pipe; the inner warehouse body is arranged inside the crude distillation tower, the left liquid inlet pipe is arranged on the left side of the crude distillation tower, the right liquid inlet pipe is arranged on the right side of the crude distillation tower, and the pressure relief pipe is arranged on the top of the crude distillation pipe.
3. The crude wine reflux device of the alcohol production line according to claim 1, characterized in that: include: Water inlet pipe and water outlet pipe; The water inlet pipe is arranged on the right side of the crude distillation tower, and the water outlet pipe is arranged at the bottom of the crude distillation tower.
4. The crude wine reflux device of the alcohol production line according to claim 2, characterized in that: include: A feed port, a feed pipe, a partition, and a heating pipe; the feed port is connected to the inner warehouse body, the feed pipe is connected to the feed port, the partition is arranged inside the inner warehouse body, and the heating pipe is arranged inside the crude distillation tower.
5. The crude wine reflux device of the alcohol production line according to claim 1, characterized in that: include: Liquid level gauge; The liquid level meter is arranged inside the crude distillation tower, the reflux temporary storage tank and the aldehyde tower.
6. The crude wine reflux device of the alcohol production line according to claim 1, characterized in that: include: Condensate inlet pipe, condensate outlet pipe, condensate pipe; The condensate inlet pipe is arranged on the left side of the first condenser, the second condenser and the third condenser, the condensate outlet pipe is arranged at the bottom of the first condenser, the second condenser and the third condenser, and the condensate pipe is arranged inside the first condenser, the second condenser and the third condenser.
7. The crude wine reflux device of the alcohol production line according to claim 1, characterized in that: include: Lifting pump; The lift pump is arranged in the second connecting pipe and the third connecting pipe.
8. The crude wine reflux device of the alcohol production line according to claim 1, characterized in that: include: Vertical partitions and recovery pipes; the vertical partitions are arranged inside the reflux temporary storage tank, and the recovery tank is arranged on the left side of the recovery tank.
9. The crude wine reflux device of the alcohol production line according to claim 1, characterized in that: include: A reflux pump, a spare pipe, and a liquid outlet pipe; the reflux pump is arranged on the fifth connecting pipe, the spare pipe is arranged on the top of the aldehyde tower, and the liquid outlet pipe is arranged on the bottom of the aldehyde tower.
Citation Information
Patent Citations
Alcohol topping still for making wine in winery
CN203487133U