Gutter inlet shaping mold

By designing rainwater mouth shaped molds and using steel slats to embed concrete and setting slopes of inner and outer molds, the problems of low construction efficiency and poor molding quality in the existing technology are solved, and efficient and uniform concrete molding is achieved.

CN222632665UActive Publication Date: 2025-03-18HUNAN NO 4 ENG CO
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Patent Information

Application Number
CN202420593172.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-03-18
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

The prior art has low construction efficiency, low turnover rate of wood formwork, high material waste, low strength of cement mortar, difficult to control slope, easy to cause cracking or poor appearance quality forming.

Method used

A rainwater port shaped mold is designed, including external mold, internal mold, steel slats, positioning pipes and connecting steel plates. The steel slats are embedded in concrete and used as joint joints. The height difference between the inner and outer molds is set to form a slope, so that the concrete is formed at one time. The positioning pipe is nested on the rainwater pipe to ensure accurate positioning.

Benefits of technology

The construction process is simplified, construction efficiency is improved, material waste is reduced, and the uniform stress and forming quality of the cup concrete is ensured, and cracking and appearance quality problems are avoided.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222632665U_ABST
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Abstract

The gutter inlet shaping mold comprises an outer mold, an inner mold, a steel plate strip, a positioning pipe and a connecting steel plate, the outer mold is of a regular polygon structure formed by fixedly connecting a plurality of side vertical steel plates end to end, the inner mold is of a regular polygon structure formed by fixedly connecting angle steel with the same number end to end, and the height of the steel plates is larger than that of the angle steel. The inner mold is arranged in the center of the outer mold, the side walls of the inner mold and the outer mold are arranged in parallel, the steel plate strips are welded and fixed to the corresponding corners of the outer mold and the inner mold respectively, the lower sides of the steel plate strips protrude and are embedded into concrete, and the steel plate strips serve as caulking strips for concrete parting after the gutter inlet is poured. The positioning pipe is fixed to the center of the inner mold through the connecting steel plate, the inner mold and the outer mold have a height difference to form a gradient so that cup opening concrete modeling can be integrally formed, meanwhile, the steel plate strips serve as caulking strips for gutter inlet four-corner concrete parting, and the construction procedure is simplified.
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Description

Technical Field

[0001] The utility model relates to the technical field of building engineering construction, and more specifically to a rainwater outlet shaping mould. Background Art

[0002] According to the requirements of the specifications, within the 500mm×500mm area of ​​the gutter rainwater outlet, the surface layer should be set with a drainage slope of 5%, made into a cup-shaped mouth, sloping towards the rainwater pipe. In traditional technology, the slope construction of the rainwater outlet cup-shaped mouth generally adopts the following methods: one is to use wooden formwork to support the formwork for pouring concrete at the rainwater outlet when pouring the gutter concrete. The wooden formwork has poor stability and can only be used once. After removing the formwork, the surface layer needs to be plastered and the four corners of the cup-shaped mouth need to be caulked. This method has low construction efficiency, low turnover rate of wooden formwork, and large waste of materials; the second is to use cement mortar to level and smooth the rainwater outlet into a slope several times after the construction of other parts of the gutter is completed. The plastering thickness is too large, the strength of cement mortar is low, and the slope is difficult to control, which can easily cause cracking or poor appearance quality. Therefore, it is necessary to provide a standardized mold for the construction of the gutter rainwater outlet cup-shaped mouth that can effectively solve the above problems. Utility Model Content

[0003] In view of the above defects or improvement needs of the prior art, the utility model provides a standardized mold for a rainwater outlet. After the center positioning pipe is nested on the pre-buried rainwater pipe, the inner mold and the outer mold form a slope to facilitate the one-time molding of the concrete at the cup mouth position. At the same time, a protrusion is provided on the lower side of the steel plate strip to embed into the concrete, and the steel plate strip is used as a caulking strip for the concrete joints at the four corners of the rainwater outlet, which reduces the operation steps of secondary cement mortar slope adjustment and caulking at the four corners after concrete pouring.

[0004] In order to achieve the above-mentioned purpose, according to the utility model, a rainwater outlet shaping mold is provided, including an outer mold, an inner mold, a steel plate strip, a positioning tube and a connecting steel plate, wherein the outer mold is a regular polygon structure formed by connecting and fixing a plurality of side standing steel plates end to end, and the inner mold is a regular polygon structure formed by connecting and fixing the same number of angle steels end to end, the height of the steel plate is greater than the height of the angle steel, and the inner mold is placed at the center of the outer mold, and the side walls of the two are arranged in parallel;

[0005] The steel strips are welded and fixed at the corresponding corners of the outer mold and the inner mold respectively. The lower side of the steel strips protrudes and is embedded in the concrete. The steel strips serve as caulking strips for the concrete joints after the rainwater inlet is poured. The positioning tube is a vertically arranged tubular structure, and the positioning tube is fixed to the center of the inner mold by connecting the steel plate.

[0006] Furthermore, the L-shaped extension of the angle steel is located at the bottom of the mold, and the L-shaped extension is arranged toward the center of the mold.

[0007] Furthermore, the number of the steel strips is consistent with the number of the angle steels, and one end of the steel strip is fixed to the middle of the angle steel, and the other end is fixed to the side wall of the positioning tube.

[0008] Furthermore, the positioning tube is nested on the rainwater pipe, and the diameter of the positioning tube is larger than the diameter of the rainwater pipe.

[0009] Furthermore, the height of the inner mold is set at a slope of 5% inwardly according to the height of the outer mold.

[0010] Furthermore, it comprises a handle, and the handle is arranged on the side wall of the steel plate opposite to the outer mold.

[0011] Furthermore, the handle is rotatably connected to the steel plate.

[0012] In general, the above technical solutions conceived by the utility model can achieve the following beneficial effects compared with the prior art:

[0013] (1) The utility model provides a standardized mold for a rainwater outlet, which uses steel strips to weld and fix an inner mold and an outer mold as fixing parts. At the same time, a protrusion is provided on the lower side of the steel strip to embed into the cup-shaped concrete. The steel strip is also used as a caulking strip for the concrete joints at the four corners of the rainwater outlet, thereby simplifying the construction process.

[0014] (2) The utility model provides a standardized mold for a rainwater outlet. The inner and outer molds are set with a height difference to form a slope so that the cup-shaped concrete shape at the rainwater outlet of the gutter is formed in one piece, thereby reducing the secondary application of cement mortar for slope adjustment after concrete pouring. The process is convenient and efficient, and it is not easy to cause hollowing and cracking.

[0015] (3) The utility model provides a rainwater outlet molding mold. The center positioning ring is set in the center of the entire mold. Its size is one size larger than the rainwater pipe. It can be quickly positioned in conjunction with the handle extraction mold so that the rainwater pipe is accurately arranged in the center along the cup mouth and is not easy to move during the molding process, thereby speeding up the positioning and laying-out progress and ensuring the molding quality.

[0016] (4) The utility model provides a standardized mold for a rainwater outlet. The standardized mold is pre-assembled as a whole before construction, and installation and removal are quick and convenient. The steel template has high strength, so that the force is evenly distributed when pouring concrete at the cup mouth. The deformation and breakage rate of the template is low. The mold can be repeatedly used, which is green, environmentally friendly and economical. Using the template for construction can make the shape of the rainwater outlet cup mouth uniform and beautiful. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a structural schematic diagram of a rainwater outlet shaping mold according to an embodiment of the utility model;

[0018] Figure 2 A top view of a rainwater outlet shaping mold according to an embodiment of the utility model;

[0019] Figure 3 This is a sectional view AA of a rainwater outlet shaping mold according to an embodiment of the utility model rotated 90° counterclockwise;

[0020] Figure 4 It is a side view of a rainwater outlet shaping mold according to an embodiment of the utility model.

[0021] In all the drawings, the same reference numerals represent the same technical features, specifically: 1. outer mold; 2. inner mold; 3. steel strip; 4. positioning tube; 5. connecting steel plate; 6. handle. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model. In addition, the technical features involved in each embodiment of the utility model described below can be combined with each other as long as they do not conflict with each other.

[0023] Embodiment 1:

[0024] like Figure 1-Figure 4 As shown, this embodiment provides a rainwater outlet shaping mold, including an outer mold 1, an inner mold 2 and a steel strip 3, wherein the outer mold 1 uses four side steel plates and connects them end to end to form a square, and the inner mold 2 uses the same number of angle steels connected end to end to form a square, and the L-shaped outward extension side of the angle steel is located at the bottom of the mold and is arranged toward the center; the inner mold 2 is placed at the center of the outer mold 1, and the side walls of the two are arranged in parallel. Preferably, the number of steel plates and angle steels can be adjusted accordingly, and they are fixed to form a regular polygon structure, and welding can be used for splicing. , the use of steel formwork ensures uniform force when pouring the cup-mouth concrete; further, the height of the outer form 1 is greater than that of the inner form 2, and the line connecting the tops of the two forms a slope. After pouring, a concrete slope is formed facing the central rainwater pipe, and the steel strips 3 are welded and fixed to the corresponding corners of the outer form 1 and the inner form 2 respectively. The steel strips 3 also serve as caulking strips for the concrete joints after the rainwater outlet is poured. The lower side of the steel strips 3 protrudes and is embedded in the concrete surface with a thickness of 5 mm, which reduces the subsequent operations such as leaving seams and caulking at the four corners, thereby improving the construction efficiency.

[0025] Furthermore, if Figure 1 and Figure 2As shown, the present embodiment further includes a positioning tube 4 and a connecting steel plate 5. The positioning tube 4 is a vertically arranged tubular structure, which is located at the center of the inner mold 2 and is fixed to the side wall of the inner mold 2 by the connecting steel plate 5. Preferably, the number of connecting steel plates 5 is the same as the number of angle steels, and is evenly distributed on the outer wall of the positioning tube 4 in a circumference; further, one end of the connecting steel plate 5 is welded and fixed to the outer wall of the positioning tube 4, and the other end is welded and fixed to the middle part of the corresponding angle steel of the inner mold 2. The steel mold reduces the deformation and breakage rate of the template, so that the mold can be repeatedly used; by nesting the positioning tube 4 on the pre-buried rainwater pipe, the bottom of the rainwater outlet is accurately positioned in the center along the rainwater pipe.

[0026] Furthermore, if Figure 1 , Figure 3 and Figure 4 As shown, the present embodiment further includes a handle 6, which is disposed on the side wall of the outer mold 1, so as to facilitate lifting the entire mold and aligning it with the rainwater pipe, or vertically lifting the mold for overall demolding after the demolding conditions are met. Preferably, the handle 6 is symmetrically disposed on the outer sides of the opposing steel plates on the outer mold 1, and is rotatably connected to the steel plates for easy retraction and release.

[0027] Furthermore, an example of using a standardized mold for rainwater inlet construction is provided:

[0028] S100, determine the mold size. This construction process takes the case where both the inner and outer molds are square as an example. The side length of the outer mold 1 is 500 mm. The height of the outer mold 1 is determined according to the thickness of the gutter concrete surface layer and should be consistent with the thickness of the concrete protective layer in the gutter. The steel plate thickness of the outer mold 1 is 2 mm. The height of the inner mold 2 is set according to the height of the outer mold at a slope of 5% inward, and the thickness of the angle steel of the inner mold 2 is 3 mm. The width of the outer mold 1 and the inner mold 2 is determined by deducting the size of the rainwater outlet grate from 500 mm. The positioning tube 4 is made of a 50 mm high steel tube, and the diameter of the positioning tube 4 is selected to be one size larger than the pre-buried rainwater pipe. The outer mold 1, the inner mold 2 and the center positioning tube 4 are spliced ​​and fixed to form a mold.

[0029] S101, make a mold, confirm the mold size, weld the outer mold 1 and the inner mold 2 respectively, and weld them to the corresponding corners of the outer mold 1 and the inner mold 2 through multiple steel strips 3 to form a whole. The bottoms of the outer mold 1 and the inner mold 2 should be flush, and then the positioning tube 4 is vertically welded to the center of the inner mold 2 through the connecting steel plate 5, and two handles 6 are symmetrically welded on the outer side of the steel plate of the outer mold 1;

[0030] S200, preparation before construction. When the rainwater outlet from the roof is being constructed on the roof waterproof protective layer, the rigid waterproof protective layer within the 500mm cup mouth of this area is constructed in advance to separate the rigid protective layer within the cup mouth of the rainwater outlet from the surrounding area to prevent leakage and cracking at the cup mouth;

[0031] S300, positioning and embedding the mold;

[0032] S400, pour concrete and complete the construction of the rainwater inlet.

[0033] It will be easily understood by those skilled in the art that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A rainwater outlet shaping mold, characterized in that: It comprises an outer mold (1), an inner mold (2), a steel plate strip (3), a positioning tube (4) and a connecting steel plate (5), wherein the outer mold (1) is a regular polygonal structure formed by fixing a plurality of side standing steel plates end to end, and the inner mold (2) is a regular polygonal structure formed by fixing the same number of angle steels end to end, wherein the height of the steel plate is greater than the height of the angle steel, and the inner mold (2) is placed at the center of the outer mold (1), and the side walls of the two are arranged in parallel; The steel strips (3) are respectively welded and fixed at the corresponding corners of the outer mold (1) and the inner mold (2); the lower side of the steel strips (3) protrudes and is embedded in the concrete; the steel strips (3) serve as caulking strips for the concrete joints after the rainwater inlet is poured; the positioning tube (4) is a vertically arranged tubular structure; the positioning tube (4) is fixed to the center of the inner mold (2) by connecting the steel plate (5).

2. A rainwater outlet shaping mold according to claim 1, characterized in that: The L-shaped extension of the angle steel is located at the bottom of the mold, and the L-shaped extension is arranged toward the center of the mold.

3. According to the rainwater outlet shaping mold described in claim 1, it is characterized in that: The number of the steel strips (3) is consistent with the number of the angle steels; one end of the steel strip (3) is fixed to the middle of the angle steel, and the other end is fixed to the side wall of the positioning tube (4).

4. A rainwater outlet shaping mold according to claim 1, characterized in that: The positioning tube (4) is nested on the rainwater pipe, and the diameter of the positioning tube (4) is larger than the diameter of the rainwater pipe.

5. A rainwater outlet shaping mold according to claim 1, characterized in that: The height of the inner mold (2) is set according to the height of the outer mold (1) with a slope of 5% inward.

6. A rainwater outlet shaping mold according to any one of claims 1 to 5, characterized in that: It comprises a handle (6), and the handle (6) is arranged on the steel plate side wall opposite to the outer mold (1).

7. A rainwater outlet shaping mold according to claim 6, characterized in that: The handle (6) is rotatably connected to the steel plate.