Common base of diesel generating set

By designing the common base of the diesel generator set with bolted connections and vibration sensors, the problems of production and storage inconvenience and performance reduction caused by the welded base due to the diversity of dimensionality and vibration problems, achieving higher production efficiency and longer service life.

CN222633313UActive Publication Date: 2025-03-18TAIZHOU POLYTECHNIC COLLEGE +1
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Patent Information

Application Number
CN202420740614.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2025-03-18
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

The welded bases of existing diesel generator sets are inconvenient to production and storage due to the diversity of dimensions and vibration problems, and reduce the performance and life of the unit.

Method used

A common base of a diesel generator set was designed, bolted connections instead of welding, and vibration sensors on the oil engine beam and motor beam were added, so that the bolts were prevented from loosening by self-locking nuts.

Benefits of technology

It realizes the free combination and disassembly of the base of the diesel generator set, improves production efficiency, reduces safety hazards caused by vibration, and extends the service life of the unit.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222633313U_ABST
Patent Text Reader

Abstract

The utility model discloses a public base of a diesel generating set, which comprises a group of cross beams and a group of end beams, the end beams are U-shaped plates, the end beams are connected with the cross beams through bolts, a plurality of groups of mounting holes are arranged on the cross beams, oil engine beams and motor beams are arranged on the cross beams, the oil engine beams and the motor beams are of outward turning type bending structures, and the oil engine beams and the motor beams are connected through bolts. The oil engine beam and the motor beam are connected with the cross beam through bolts, oil engine supporting frames are arranged on the two sides of the oil engine beam, motor supporting frames are arranged on the two sides of the motor beam, a first vibration sensor is arranged in the middle of the oil engine beam, and a second vibration sensor is arranged in the middle of the motor beam. According to the utility model, the common base members of the diesel generating set, which are originally connected by welding, are all changed into bolt connection, so that the free combination and disassembly of the diesel engine and the generator of the common base are realized.
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Description

Technical Field

[0001] The utility model relates to the field of machinery, in particular to a common base of a diesel generator set. Background Art

[0002] Most existing diesel generator sets use welded bases. There are many size combinations for different types of diesel generator sets. The products are inconvenient for manufacturers to produce and store due to their large sizes and volumes. In addition, vibration is common in diesel generator sets, which is not conducive to the operation of the diesel generator sets and will reduce the performance and life of the sets. Utility Model Content

[0003] Purpose of the utility model: The technical problem to be solved by the utility model is to provide a common base for a diesel generator set in view of the deficiencies in the prior art.

[0004] In order to solve the above technical problems, the utility model discloses a common base of a diesel generator set, including a group of cross beams and a group of end beams, the end beams are U-shaped plates, the end beams are connected to the cross beams by bolts, the cross beams are provided with multiple groups of mounting holes, the cross beams are provided with oil engine beams and motor beams, the oil engine beams and motor beams are both outward-folded bending structures, the oil engine beams and motor beams are connected to the cross beams by bolts, oil engine support frames are provided on both sides of the oil engine beam, motor support frames are provided on both sides of the motor beam, a first vibration sensor is provided in the middle of the oil engine beam, and a second vibration sensor is provided in the middle of the motor beam.

[0005] In the utility model, the oil engine support frame is a square tube structure to improve rigidity.

[0006] In the utility model, the motor support frame is an outward-folding bending structure, which is convenient for installation and disassembly.

[0007] In the utility model, a group of hoisting blocks is provided on one side of the crossbeam for hoisting.

[0008] In the utility model, the connecting bolts between the cross beam and the end beam, the connecting bolts between the oil engine beam and the cross beam, and the connecting bolts between the motor beam and the cross beam all adopt bolts with a diameter of 12 mm, and the nuts adopt self-locking nuts to prevent loosening.

[0009] Beneficial effects: The utility model replaces all the common base components of the diesel generator set that were originally connected by welding with bolt connections, so as to realize the free combination and disassembly of the diesel engine and the generator on the common base.

[0010] The utility model installs vibration sensors on the oil engine beam and the motor beam to timely monitor and feedback the vibration conditions, thereby preventing the bolts from loosening and causing potential safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods, and the above and / or other advantages of the present invention will become more clear.

[0012] Figure 1 It is a top view;

[0013] Figure 2 It is a front view;

[0014] Figure 3 It is a side view.

[0015] The reference numerals in the figure are: 1. cross beam, 2. end beam, 3. mounting hole, 4. oil engine beam, 5. motor beam, 6. oil engine support frame, 7. motor support frame, 8. first vibration sensor, 9. second vibration sensor, 10. lifting block. DETAILED DESCRIPTION

[0016] Example:

[0017] like Figure 1 , Figure 2 and Figure 3 The present embodiment provides a common base for a diesel generator set, including a group of cross beams 1 and a group of end beams 2. The end beams are U-shaped plates. The end beams are connected to the cross beams by bolts. The cross beams are provided with multiple groups of mounting holes 3. The cross beams are provided with an oil engine beam 4 and a motor beam 5. The oil engine beam and the motor beam are both outward-turned bending structures. The oil engine beam and the motor beam are connected to the cross beam by bolts. Oil engine support frames 6 are provided on both sides of the oil engine beam, and motor support frames 7 are provided on both sides of the motor beam. A first vibration sensor 8 is provided in the middle of the oil engine beam, and a second vibration sensor 9 is provided in the middle of the motor beam. The oil engine support frame is a square tube structure. The motor support frame is an outward-turned bending structure. A group of hoisting blocks 10 are provided on one side of the cross beam. The connecting bolts between the cross beam and the end beam, the connecting bolts between the oil engine beam and the cross beam, and the connecting bolts between the motor beam and the cross beam all use bolts with a diameter of 12 mm, and the nuts are self-locking nuts.

[0018] Considering that there are many types of engines and motors, the center of gravity and installation position are different, which makes the position of the base different during welding, greatly reducing the work efficiency. This embodiment selects appropriate mounting holes according to the size and weight of the motor and the oil engine, uniformly uses bolts with a diameter of 12mm, and self-locking nuts are used to prevent loosening. A vibration sensor is installed to monitor the vibration intensity of the unit and the loosening of the unit bolts caused by excessive vibration, and timely feedback the excessive vibration situation to the unit control unit through the output end to prompt the staff to carry out maintenance in time.

[0019] The public base of this embodiment eliminates the welding process, has high assembly efficiency, and the base materials can be pre-processed in large quantities and can be directly installed when used, which greatly improves the production efficiency of the enterprise.

[0020] The utility model provides a concept and method for a common base of a diesel generator set. There are many methods and ways to implement the technical solution. The above is only a preferred implementation of the utility model. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the utility model. These improvements and modifications should also be regarded as the protection scope of the utility model. All components not specified in this embodiment can be implemented by existing technologies.

Claims

1. A common base for a diesel generator set, characterized in that: The invention comprises a group of cross beams (1) and a group of end beams (2), wherein the end beams are U-shaped plates, the end beams are connected to the cross beams by bolts, the cross beams are provided with a plurality of groups of mounting holes (3), the cross beams are provided with an oil engine beam (4) and a motor beam (5), the oil engine beam and the motor beam are both outward-folding bending structures, the oil engine beam and the motor beam are connected to the cross beam by bolts, oil engine support frames (6) are provided on both sides of the oil engine beam, motor support frames (7) are provided on both sides of the motor beam, a first vibration sensor (8) is provided in the middle of the oil engine beam, and a second vibration sensor (9) is provided in the middle of the motor beam.

2. A common base for a diesel generator set according to claim 1, characterized in that: The oil engine support frame is a square tube structure.

3. A common base for a diesel generator set according to claim 1, characterized in that: The motor support frame is an outward-folding bending structure.

4. A common base for a diesel generator set according to claim 1, characterized in that: A group of lifting blocks (10) is provided on one side of the crossbeam.

5. A common base for a diesel generator set according to claim 1, characterized in that: The connecting bolts between the crossbeam and the end beam, the connecting bolts between the oil engine beam and the crossbeam, and the connecting bolts between the motor beam and the crossbeam all use 12mm diameter bolts, and the nuts are self-locking nuts.