Gas condensing boiler unit

By setting up a spoiler replacement mechanism and replaceable filter plate design in the processing pipeline of the gas condensation boiler unit, the problems of low water preheating efficiency and filter plate blockage in the condenser tube are solved, and more efficient heat absorption and filtration effects are achieved.

CN222634794UActive Publication Date: 2025-03-18FLAME THERMAL ENERGY EQUIP (HUBEI) CO LTD
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Patent Information

Application Number
CN202421260544.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-03-18
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

In existing gas condensation boiler units, the water preheating efficiency in the condensation tube is low, and the filtering effect is reduced due to the blockage of the filter plate.

Method used

A gas condensing boiler unit is designed. By setting a spoiler replacement mechanism in the treatment pipeline, including condenser tube one and condenser tube two, fins are arranged on the surface of the condenser tube to increase the contact surface between the flue gas and the condenser tube and improve the heat absorption efficiency. At the same time, an alternative filter plate design is adopted to ensure replacement and sealing of the filter plate through sliding trays and sealing strips.

Benefits of technology

The preheating efficiency of water in the condensation tube is improved, heat waste is avoided, and the replacement filter plate design extends the service life of the filter plate and maintains the filtering effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of condensing boilers, and discloses a gas condensing boiler unit which comprises a processing pipeline, a turbulent flow replacing mechanism is arranged in the processing pipeline and comprises an air inlet, a fan, a first condensing pipe, a second condensing pipe and fins, the air inlet is formed in the processing pipeline, the fan is fixedly connected in the processing pipeline, and the fins are arranged in the processing pipeline. The first condensation pipe and the second condensation pipe are arranged in the treatment pipeline, fins are arranged on the surface of the second condensation pipe, flue gas is discharged into the treatment pipeline from the gas inlet, the flue gas is blown away to the first condensation pipe through the fan in the treatment pipeline, and when passing through the first condensation pipe, the flue gas is diverged to be in contact with the second condensation pipe on the other side, so that the flue gas is discharged into the treatment pipeline through the gas inlet; the fins are respectively arranged on the condenser pipe I and the condenser pipe II, so that the contact area with flue gas is increased, the residence time of the flue gas in the treatment pipeline can be effectively prolonged, heat in the flue gas can be absorbed by water in the condenser pipes to the greatest extent, and the preheating efficiency of the water in the condenser pipes is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of condensing boilers, in particular to a gas condensing boiler unit. Background Art

[0002] Condensing boilers use efficient condensing waste heat recovery devices to absorb the sensible heat in the high-temperature flue gas discharged by the boiler and the latent heat released by the condensation of water vapor, so as to achieve the purpose of improving the thermal efficiency of the boiler. Fuel combustion will produce a large amount of CO2, NOX and a small amount of SO2. These substances are discharged into the atmosphere, which will cause the greenhouse effect and acid rain, and have a destructive effect on the environment. Condensing boilers can easily remove these harmful substances in the flue gas while condensing the water vapor in the flue gas.

[0003] Existing gas-fired condensing boiler units, such as an environmentally friendly self-circulating condensing boiler unit disclosed in Chinese patent application CN211575522U, record: simple structure, easy operation, heat in the flue gas can be utilized through the condenser to preheat the water to be heated, reduce gas consumption, and at the same time achieve water recycling to prevent waste of water resources, the cooled flue gas is introduced into the filter chamber through the filter tube, and then the flue gas is filtered through the first filter plate, the second filter plate and the third filter plate to prevent the low-temperature flue gas from being directly discharged into the air to cause environmental pollution, making the condensing boiler more environmentally friendly when in use.

[0004] When the above-mentioned gas condensing boiler unit is in use, since the condenser tube is vertically erected in the processing pipe, and the processing pipe is also provided with a fan and a wind collecting hood, the flue gas will be bifurcated when it contacts the front end of the condenser tube, and then will not contact the rear half of the condenser tube. The flue gas in the processing pipe will be directly discharged from the filter chamber, resulting in low preheating efficiency of the water in the condenser tube, and the heat in the flue gas is not completely absorbed, resulting in heat waste. Moreover, after the filter plate in the filter chamber has been used for a period of time, dust, dirt or other impurities will accumulate on the filter plate, causing blockage, affecting air circulation, and the filtration efficiency will decrease, making it impossible to effectively remove pollutants in the air. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the utility model provides a gas condensing boiler unit, which has the advantages of uniformly absorbing heat in the flue gas, etc., and solves the problems of low water preheating efficiency in the condenser tube and reduced filtering effect due to clogging of the filter plate.

[0007] (II) Technical solution

[0008] In order to achieve the above-mentioned purpose of not only solving the problem of low water preheating efficiency in the condenser but also ensuring that the filter plate can be replaced, the utility model provides the following technical solutions: a gas condensing boiler unit, comprising a treatment pipeline, a turbulence replacement mechanism is arranged in the treatment pipeline, the turbulence replacement mechanism comprises an air inlet, a fan, condenser tube one, condenser tube two and fins, an air inlet is opened on the treatment pipeline, the fan is fixedly connected in the treatment pipeline, the condenser tube one is arranged in the treatment pipeline, the condenser tube two is arranged in the treatment pipeline, and the surface of the condenser tube two is provided with fins.

[0009] As a preferred solution of the gas condensing boiler unit of the utility model, one side of the condenser tube one is connected to the condenser tube two, and the surface of the condenser tube one is provided with fins.

[0010] As a preferred solution of the gas condensing boiler unit of the utility model, a heat-insulating layer is arranged in the processing pipeline, a heat-resistant layer is arranged above the heat-insulating layer, and a temperature-isolating layer is arranged above the heat-resistant layer.

[0011] As a preferred solution of the gas condensing boiler unit of the utility model, a filter chamber is fixedly connected to one side of the processing pipeline, a slot slider is provided on one side of the filter chamber, and a removable sliding tray is slidably connected in the slot slider.

[0012] As a preferred solution of the gas condensing boiler unit of the utility model, sliding grooves are opened on both sides of the sliding tray, a handle is fixedly connected to one side of the sliding tray, and a support block is fixedly connected to the lower surface of the sliding tray.

[0013] As a preferred solution of the gas condensing boiler unit of the utility model, a replaceable filter plate is provided on the upper surface of the support block, grip grooves are provided on both sides of the filter plate, and a sealing strip is embedded and installed on the side of the sliding tray close to the handle.

[0014] Compared with the known prior art, the technical solution provided by the utility model has the following beneficial effects:

[0015] 1. The combustion chamber discharges the flue gas from the air inlet into the processing pipeline, and the fan in the processing pipeline blows the flue gas to the condenser tube 1. When the flue gas passes through the condenser tube 1, it will be branched and contact the condenser tube 2 on the other side. The fins are respectively opened on the condenser tube 1 and the condenser tube 2 to increase the contact surface with the flue gas, which can effectively increase the time the flue gas stays in the processing pipeline, and the water in the condenser tube absorbs the heat in the flue gas to the greatest extent, thereby improving the efficiency of water preheating in the condenser tube;

[0016] 2. The staff slides the sliding tray out of the filter chamber by pulling the handle, lifts the filter plate with the support block fixed on the lower surface of the sliding tray to prevent the filter plate from falling off, takes the filter plate out of the sliding tray through the grip groove, and puts in a new filter plate for easy cleaning or replacement. The sealing strip on the sliding tray plays a sealing role to prevent smoke from leaking from the slot. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 It is a three-dimensional overall structural schematic diagram of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the spoiler replacement mechanism of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the condenser pipe of the utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the processing pipeline of the utility model;

[0022] Figure 5 It is a structural schematic diagram of the sliding tray of the utility model.

[0023] In the figure: 100, processing pipeline; 202, turbulence replacement mechanism; 201, air inlet; 202, fan; 203, condenser tube one; 204, condenser tube two; 205, fin; 206, thermal insulation layer; 207, heat-resistant layer; 208, thermal insulation layer; 209, filter chamber; 210, slot slider; 211, sliding tray; 212, sliding groove; 213, handle; 214, support block; 215, filter plate; 216, grip groove; 217, sealing strip. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] The utility model is further described below in conjunction with embodiments.

[0026] Example 1

[0027] Reference Figure 1-4 , which is the first embodiment of the utility model, provides a gas condensing boiler unit, including a processing pipeline 100, a turbulence replacement mechanism 200 is arranged in the processing pipeline 100, and the turbulence replacement mechanism 200 includes an air inlet 201, a fan 202, a condenser tube 1 203, a condenser tube 204 and a fin 205. The processing pipeline 100 is provided with an air inlet 201, the fan 202 is fixedly connected in the processing pipeline 100, the condenser tube 1 203 is arranged in the processing pipeline 100, the condenser tube 204 is arranged in the processing pipeline 100, and the surface of the condenser tube 204 is provided with There are fins 205, and the combustion chamber discharges the flue gas from the air inlet 201 into the processing pipe 100, and the flue gas is blown to the condenser tube 203 through the fan 202 in the processing pipe 100. When the flue gas passes through the condenser tube 203, it will be branched and contact the condenser tube 2 204 on the other side. The fins 205 are respectively opened on the condenser tube 1 203 and the condenser tube 2 204 to increase the contact surface with the flue gas, which can effectively increase the time the flue gas stays in the processing pipe 100, and allow the water in the condenser tube to absorb the heat in the flue gas to the greatest extent, thereby improving the efficiency of water preheating.

[0028] One side of the condenser tube 1 203 is connected to the condenser tube 204 , and a fin 205 is provided on the surface of the condenser tube 1 203 .

[0029] A thermal insulation layer 206 is provided in the processing pipeline 100, a heat-resistant layer 207 is provided above the thermal insulation layer 206, and a thermal insulation layer 208 is provided above the heat-resistant layer 207. By providing the thermal insulation layer 206 and the heat-resistant layer 207, the temperature can be retained in the processing pipeline 100 to the greatest extent, preventing the heat in the flue gas from dissipating from the processing pipeline 100. By providing the thermal insulation layer 208, the temperature in the processing pipeline 100 cannot be felt from the outside of the processing pipeline 100.

[0030] During use, the combustion chamber discharges the flue gas from the air inlet 201 into the processing pipe 100, and blows the flue gas toward the condenser tube 1 203 through the fan 202 in the processing pipe 100. When the flue gas passes through the condenser tube 1 203, it will be diverted and contact the condenser tube 2 204 on the other side. The fins 205 are respectively opened on the condenser tube 1 203 and the condenser tube 2 204 to increase the contact surface with the flue gas, which can effectively increase the time the flue gas stays in the processing pipe 100, and allow the water in the condenser tube to absorb the heat in the flue gas to the greatest extent, thereby improving the efficiency of preheating the water in the condenser tube.

[0031] Example 2

[0032] Reference Figure 1-5 , which is the second embodiment of the utility model, provides a gas condensing boiler unit, including a filter chamber 209 fixedly connected to one side of the processing pipeline 100, a slot slider 210 is provided on one side of the filter chamber 209, and a removable sliding tray 211 is slidably connected in the slot slider 210, and the sliding tray 211 is taken out from the filter chamber 209 along the slot slider 210.

[0033] Sliding grooves 212 are provided on both sides of the sliding tray 211, a handle 213 is fixedly connected to one side of the sliding tray 211, and a supporting block 214 is fixedly connected to the lower surface of the sliding tray 211. The sliding tray 211 is slid out of the filter chamber 209 by pulling the handle 213, and the filter plate 215 is lifted up by the supporting block 214 fixed on the lower surface of the sliding tray 211 to prevent the filter plate 215 from falling off.

[0034] A replaceable filter plate 215 is provided on the upper surface of the support block 214, and grip grooves 216 are provided on both sides of the filter plate 215. A sealing strip 217 is embedded and installed on the side of the sliding tray 211 close to the handle 213. The staff takes the filter plate 215 out of the sliding tray 211 through the grip groove 216 and puts in a new filter plate 215, thereby completing the replacement of the filter plate 215. The sealing strip 217 on the sliding tray 211 plays a sealing role to prevent smoke from leaking from the slot.

[0035] During use, the staff slides the sliding tray 211 out of the filter chamber 209 by pulling the handle 213, lifts the filter plate 215 through the support block 214 fixed on the lower surface of the sliding tray 211 to prevent the filter plate 215 from falling off, removes the filter plate 215 from the sliding tray 211 through the grip groove 216, and puts in a new filter plate 215, thereby completing the replacement of the filter plate 215, and the sealing strip 217 on the sliding tray 211 plays a sealing role to prevent smoke from leaking from the slot.

[0036] The remaining structure is the same as that of Example 1.

[0037] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some of the technical features therein by equivalents. These modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.

Claims

1. A gas condensing boiler unit, comprising a processing pipeline (100), characterized in that: A turbulence replacement mechanism (200) is provided in the processing pipeline (100); The turbulence replacement mechanism (200) comprises an air inlet (201), a fan (202), a condenser tube one (203), a condenser tube two (204) and a fin (205); the treatment pipe (100) is provided with an air inlet (201); the fan (202) is fixedly connected in the treatment pipe (100); the condenser tube one (203) is arranged in the treatment pipe (100); the condenser tube two (204) is arranged in the treatment pipe (100); and a fin (205) is provided on the surface of the condenser tube two (204).

2. A gas condensing boiler unit according to claim 1, characterized in that: One side of the condenser tube 1 (203) is connected to the condenser tube 2 (204), and a fin (205) is provided on the surface of the condenser tube 1 (203).

3. A gas condensing boiler unit according to claim 1, characterized in that: A heat-insulating layer (206) is arranged in the processing pipeline (100), a heat-resistant layer (207) is arranged above the heat-insulating layer (206), and a heat-insulating layer (208) is arranged above the heat-resistant layer (207).

4. A gas-fired condensing boiler unit according to claim 1, characterized in that: A filter chamber (209) is fixedly connected to one side of the processing pipeline (100), a slot slider (210) is provided on one side of the filter chamber (209), and a removable sliding tray (211) is slidably connected inside the slot slider (210).

5. A gas-fired condensing boiler unit according to claim 4, characterized in that: Sliding grooves (212) are provided on both sides of the sliding tray (211), a handle (213) is fixedly connected to one side of the sliding tray (211), and a support block (214) is fixedly connected to the lower surface of the sliding tray (211).

6. A gas-fired condensing boiler unit according to claim 5, characterized in that: A replaceable filter plate (215) is provided on the upper surface of the support block (214), grip grooves (216) are provided on both sides of the filter plate (215), and a sealing strip (217) is embedded and installed on one side of the sliding tray (211) close to the grip (213).

Citation Information

Patent Citations

  • Environment-friendly self-circulation condensation boiler unit

    CN211575522U