Condenser for boiler

By designing the structure of the inclined bottom and water guide tank in the boiler condenser, combined with the heat dissipation fins and condenser pipe of the condensation device, the problem that the existing condenser cannot effectively reduce the flue gas temperature and condensed water accumulation is solved, effectively reducing the flue gas temperature and effective discharge of condensed water, and extending the service life of the equipment.

CN222635276UActive Publication Date: 2025-03-18JIANGSU SAINT-BOLAI THERMAL ENERGY EQUIP CO LTD
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Patent Information

Application Number
CN202421327045.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-18
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing boiler condenser has a complex structure and cannot effectively reduce the flue gas temperature, resulting in accumulation of condensed water, causing corrosion and shortening service life.

Method used

A boiler condenser is designed, with the bottom of the main body inclined, and a water guide groove and stainless steel drain pipe are provided. The condensation device includes a condensation tube and heat dissipation fins. After the flue gas condenses, water drips down the water guide groove and flows out of the drain pipe.

Benefits of technology

It effectively reduces the flue gas emission temperature, prevents the accumulation of condensate, avoids corrosion, and extends the service life of the device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222635276U_ABST
Patent Text Reader

Abstract

The condenser for the boiler comprises a main body, the main body is a hollow cuboid, an opening is formed in the side wall of one end of the main body, a smoke inlet is formed in the opening, a smoke exhaust pipe is arranged at the upper end of the main body, and the smoke exhaust pipe is communicated with the main body; the bottom of the main body is in an inclined state, a drainage pipe is arranged in the center of the bottom of the main body, a plurality of water guide grooves are formed in the bottom wall in the main body, the water guide grooves are uniformly arranged at equal intervals, and the drainage pipe is a stainless steel pipeline; a condensing device is further arranged in the main body and used for cooling flue gas, the bottom of the main body is arranged to be in an inclined state, condensed water drops on the bottom of the main body, and the condensed water flows to the bottom of the main body along the water guide grooves and is finally discharged from the water discharge pipe due to the fact that the bottom of the main body is in the inclined state and the water guide grooves are distributed in the bottom of the main body. And the problem that the condenser is corroded due to the fact that condensate water is accumulated in the main body is effectively avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of boiler accessories, in particular to a condenser for a boiler. Background Art

[0002] Boiler is a kind of energy conversion equipment. The energy input to the boiler includes chemical energy and electrical energy in the fuel. The boiler outputs steam, high-temperature water or organic heat carrier with a certain amount of thermal energy. However, the boiler has the problem of high exhaust temperature. In order to comply with national and relevant regulations, the boiler is equipped with a condenser.

[0003] The existing Chinese patent document CN201820414111.0 provides a boiler condenser, which belongs to the field of boiler technology. It includes a shell, several rows of cooling tube groups arranged at intervals and running horizontally through the shell, and several guide plates fixed to the outside of the shell for connecting two adjacent rows of cooling tube groups. A water inlet and a water outlet for connecting with several rows of cooling tube groups are provided on the side wall of the shell, and a smoke inlet and a smoke outlet are provided at both ends of the shell. The boiler condenser provided by the utility model aims to solve the problem that the existing boiler condenser has a complex structure and cannot effectively reduce the flue gas temperature. The boiler condenser provided by the utility model has a simple structure, can effectively reduce the emission temperature of the flue gas, and reduce energy waste.

[0004] However, the above patent has certain defects when in use. Since the flue gas contains a large amount of water vapor, condensed water will be produced when it is cooled. The condensed water of the device will accumulate in the condenser, which will cause internal corrosion of the condenser after a long time, thereby reducing the service life of the device.

[0005] For this reason, a boiler condenser is proposed here to solve the above-mentioned problems. Utility Model Content

[0006] In order to overcome the deficiencies of the prior art, the utility model provides a condenser for a boiler.

[0007] The utility model is implemented by the following technical solutions:

[0008] A condenser for a boiler comprises a main body, the main body is a rectangular parallelepiped with a hollow interior, an opening is provided on a side wall of one end of the main body, a smoke inlet is provided at the opening, a smoke exhaust pipe is provided at the upper end of the main body, and the smoke exhaust pipe is connected to the main body;

[0009] The bottom of the main body is in an inclined state, a drainage pipe is provided at the center of the bottom of the main body, the drainage pipe is connected to the inside of the main body, a plurality of water guide grooves are provided on the bottom wall inside the main body, the water guide grooves are evenly and equidistantly arranged, and the drainage pipe is made of a stainless steel pipe;

[0010] A condensing device is also provided inside the main body, and the condensing device is used for cooling the flue gas.

[0011] The condensing device comprises a water inlet, a water outlet, a water inlet pipe, a water outlet pipe, a condensing pipe and a mounting bracket;

[0012] The condenser is arranged inside the main body, the condenser is a coil connected end to end, the head end of the condenser is connected to the water inlet pipe, the tail end of the condenser is connected to the water outlet pipe, and the mounting bracket is fixed on the condenser;

[0013] The water inlet and the water outlet are respectively fixed on the front side of the main body, and the water inlet and the water outlet extend into the main body and are respectively communicated with the water inlet pipe and the water outlet pipe.

[0014] The condenser tube is provided with a plurality of heat dissipation fins, and the heat dissipation fins are evenly and equidistantly arranged.

[0015] A filter tank is also provided at the upper end of the smoke exhaust pipe, a filter element is provided inside the filter tank, the filter element comprises a filter screen and activated carbon, and the filter screen is symmetrically arranged at the upper and lower ends of the activated carbon.

[0016] The smoke inlet is provided with a smoke inlet cover for smoke to enter, and the smoke inlet cover is fixed on the side wall of the smoke inlet.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] 1. By setting the bottom of the main body to an inclined state, when the high-temperature flue gas passes through the inside of the main body, the heat dissipation fins and condensation tubes of the condensing device cool it down. After the cooling of the condensing device, a large amount of high-temperature water vapor in the flue gas condenses with the condensing device to generate liquid water. The condensed water drips on the bottom of the main body. Since the bottom of the main body is in an inclined state and is covered with water guide grooves, the condensed water flows along the water guide grooves to the bottom of the main body and is finally discharged from the drain pipe. The drain pipe is made of stainless steel, which effectively avoids the accumulation of condensed water inside the main body and causes corrosion of the condenser, thereby extending the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0020] Figure 2 It is an exploded view of the three-dimensional structure of the utility model;

[0021] Figure 3 It is a schematic diagram of the overall front structure of the utility model;

[0022] Figure 4 This is a schematic diagram of the internal structure of the filter tank of the utility model;

[0023] Figure 5 It is a schematic diagram of the cross-sectional structure of the main body of the utility model;

[0024] Figure 6 It is a three-dimensional structural schematic diagram of the condensing device of the utility model;

[0025] Figure 7 It is a schematic diagram of the cross-sectional structure of the condensing device of the utility model;

[0026] In the figure: 1. Main body; 11. Drain pipe; 12. Smoke exhaust pipe; 13. Water guide trough; 2. Filter tank; 21. Activated carbon; 22. Filter; 3. Water inlet; 4. Water outlet; 5. Smoke inlet; 6. Condensation device; 61. Mounting bracket; 62. Condensation pipe; 63. Water inlet pipe; 64. Water outlet pipe; 7. Heat sink fins. DETAILED DESCRIPTION

[0027] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0028] The utility model is further described below in conjunction with the accompanying drawings.

[0029] like Figure 1 As shown in the figure, a condenser for a boiler includes a main body 1, the main body 1 is a rectangular parallelepiped with a hollow interior, an opening is provided on a side wall of one end of the main body 1, a smoke inlet 5 is provided at the opening, a smoke exhaust pipe 12 is provided at the upper end of the main body 1, and the smoke exhaust pipe 12 is connected to the main body 1;

[0030] The bottom of the main body 1 is in an inclined state, and a drainage pipe 11 is provided at the center of the bottom of the main body 1. The drainage pipe 11 is connected to the inside of the main body 1. A plurality of water guide grooves 13 are provided on the bottom wall inside the main body 1. The water guide grooves 13 are evenly and equidistantly arranged. The drainage pipe 11 is made of a stainless steel pipe.

[0031] A condensation device 6 is also provided inside the main body 1, and the condensation device 6 is used for cooling the flue gas.

[0032] The condensation device 6 includes a water inlet 3, a water outlet 4, a water inlet pipe 63, a water outlet pipe 64, a condensation pipe 62 and a mounting bracket 61;

[0033] The condenser 62 is arranged inside the main body 1. The condenser 62 is a coil connected end to end. The head end of the condenser 62 is connected to the water inlet pipe 63, and the tail end of the condenser 62 is connected to the water outlet pipe 64. The mounting bracket 61 is fixed on the condenser 62. The condenser 62 is arranged into multiple coils connected end to end, which increases the stroke of water flow and improves the heat dissipation effect.

[0034] The water inlet 3 and the water outlet 4 are respectively fixed on the front side of the main body 1 . The water inlet 3 and the water outlet 4 extend into the main body 1 and are respectively connected to the water inlet pipe 63 and the water outlet pipe 64 .

[0035] The condenser tube 62 is provided with a plurality of heat dissipation fins 7 , which are evenly and equidistantly arranged. The heat dissipation fins 7 increase the contact area with the air, thereby greatly improving the heat dissipation effect of the condenser.

[0036] A filter tank 2 is also provided at the upper end of the smoke exhaust pipe 12, and a filter element is provided inside the filter tank 2. The filter element includes a filter screen 22 and activated carbon 21. The filter screen 22 is symmetrically arranged at the upper and lower ends of the activated carbon 21. The filter tank 2 can filter out impurities in the smoke. The filter screen 22 filters out large particles of solid impurities, and the activated carbon 21 adsorbs harmful substances inside it, ensuring that the exhausted smoke does not pollute the environment and effectively protects the environment.

[0037] The smoke inlet 5 is provided with a smoke inlet cover for smoke to enter, and the smoke inlet cover is fixed on the side wall of the smoke inlet 5 .

[0038] The working principle of the utility model is as follows: when in use, high-temperature flue gas enters the interior of the main body 1 from the smoke inlet hood of the smoke inlet 5, and when it contacts the condensing device 6, the heat dissipation fins 7 and the condensing tube 62 of the condensing device 6 cool it down. After the cooling of the condensing device 6, the flue gas contains a large amount of high-temperature water vapor, so it will produce a condensation reaction with the condensing device 6, and the water vapor will change from gaseous state to liquid state;

[0039] The condensed water drops on the bottom of the main body 1. Since the bottom of the main body 1 is in an inclined state and is covered with water guide grooves 13, the condensed water flows along the water guide grooves 13 to the bottom of the main body 1 and is finally discharged from the drain pipe 11.

[0040] After condensation and cooling, the flue gas is finally discharged from the exhaust pipe 12, and the filter tank 2 on the exhaust pipe 12 performs the final filtration on the flue gas. The filter screen 22 filters out large particles of impurities, and the activated carbon 21 absorbs harmful substances to ensure the environmental protection of the exhaust gas, thereby protecting the environment.

[0041] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A boiler condenser, comprising a main body (1), wherein the main body (1) is a rectangular parallelepiped with a hollow interior, and characterized in that: An opening is provided on a side wall at one end of the main body (1), a smoke inlet (5) is provided at the opening, a smoke exhaust pipe (12) is provided at the upper end of the main body (1), and the smoke exhaust pipe (12) is connected to the main body (1); The bottom of the main body (1) is in an inclined state. A drainage pipe (11) is provided at the center of the bottom of the main body (1). The drainage pipe (11) is connected to the inside of the main body (1). A plurality of water guide grooves (13) are provided on the bottom wall inside the main body (1). The water guide grooves (13) are evenly and equidistantly arranged. The drainage pipe (11) is made of a stainless steel pipe. A condensation device (6) is also provided inside the main body (1), and the condensation device (6) is used for cooling the flue gas.

2. A boiler condenser according to claim 1, characterized in that: The condensing device (6) comprises a water inlet (3), a water outlet (4), a water inlet pipe (63), a water outlet pipe (64), a condensing pipe (62) and a mounting bracket (61); The condenser (62) is arranged inside the main body (1); the condenser (62) is a coil connected end to end; the head end of the condenser (62) is connected to the water inlet pipe (63); the tail end of the condenser (62) is connected to the water outlet pipe (64); and the mounting bracket (61) is fixed on the condenser (62); The water inlet (3) and the water outlet (4) are respectively fixed on the front side of the main body (1); the water inlet (3) and the water outlet (4) extend into the main body (1) and are respectively connected to the water inlet pipe (63) and the water outlet pipe (64).

3. A boiler condenser according to claim 2, characterized in that: The condenser tube (62) is provided with a plurality of heat dissipation fins (7), and the heat dissipation fins (7) are evenly and equidistantly arranged.

4. A boiler condenser according to claim 3, characterized in that: A filter tank (2) is also provided at the upper end of the smoke exhaust pipe (12), a filter element is provided inside the filter tank (2), the filter element comprises a filter screen (22) and activated carbon (21), and the filter screen (22) is symmetrically arranged at the upper and lower ends of the activated carbon (21).

5. A boiler condenser according to claim 4, characterized in that: The smoke inlet (5) is provided with a smoke inlet hood for smoke to enter, and the smoke inlet hood is fixed on the side wall of the smoke inlet (5).

Citation Information

Patent Citations

  • Boiler condenser

    CN207990656U