Device for sampling liquid in reaction kettle
By designing a liquid sampling device in the reactor including sampling tube, branch tube and sleeve, the problems of uneven sampling and waste in the prior art are solved, and designated sampling and high accuracy detection of liquid in the reactor are achieved.
Patent Information
- Application Number
- CN202420900822.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The prior art has uneven sampling of liquids in the reactor during the accelerator production process, resulting in inaccurate analysis results, and traditional methods have problems of waste and insecurity.
A liquid sampling device in the reactor including sampling tubes, branch tubes and casings is designed to achieve designated liquid sampling through oblique joints and waterproof motors, and ensure the sealing and accuracy of the sampling process through solenoid valves and temperature sensors.
It realizes uniform sampling of liquids in the reactor, improves the accuracy and safety of material detection, avoids leakage of liquids, and has a simple structure and convenient operation.
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Figure CN222635848U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sampling devices, in particular to a liquid sampling device in a reaction kettle. Background Art
[0002] During the production process of accelerators, organic compounds, alcohols, powders and other materials need to be transported to the reactor for reaction, stirring and dissolution. During this process, technicians are required to sample the materials in the reactor to observe and detect the reaction and dissolution of the materials. The traditional method is to discharge the materials through the sampling port. The sampling position is generally at the bottom, the sampling material is single and fixed, and each time the material is discharged, too much is discharged, which is relatively wasteful; the second method is to salvage the samples at the top of the reactor through a sampling bottle. This method cannot guarantee uniform sampling, resulting in inaccurate analysis results. Utility Model Content
[0003] The utility model aims to provide a liquid sampling device in a reactor to overcome the above-mentioned defects in the prior art.
[0004] A liquid sampling device in a reactor comprises a sampling tube, a branch tube and a sleeve, wherein one end of the sampling tube is arranged in the reactor through a sealing member, and the other end is plugged into a sampling tank. A solenoid valve is also installed on the sampling tube, and three branch tubes are provided and are arranged on the sampling tube in the reactor in sequence through an oblique joint. Each branch tube is provided with a sleeve rotatably connected to the branch tube, the sleeve is communicated with the sampling tube and is evenly provided with a plurality of liquid inlet holes 1, the branch tube is provided with liquid inlet holes 2 corresponding to the liquid inlet holes 1, a waterproof motor is installed on the upper end of each branch tube, and the output shaft of the waterproof motor is connected to the sleeve.
[0005] Preferably, a temperature sensor is also provided at the upper end of the branch pipe.
[0006] Preferably, a liquid level gauge is further provided in the reactor, and the solenoid valve, waterproof motor, temperature sensor and liquid level gauge are all electrically connected to the controller.
[0007] Preferably, the sampling tube is an "L"-shaped structure.
[0008] Preferably, the three branch pipes are arranged at an inclination angle of 15°, 45° and 75° to the horizontal plane from left to right.
[0009] The utility model has the following advantages:
[0010] When the utility model is in use, through the rotatable and controllable sleeves distributed on the sampling tube at an angle of 15°, 45° and 75°, designated sampling can be performed on liquid materials at different heights of the reactor, so as to improve the designated sampling of materials and improve the accuracy of material sampling detection. The sampling tube is fixedly connected to the reactor through the sealing member to ensure the sealing between the sampling tube and the reactor during the sampling process, thereby ensuring that the reactor will not leak. The above structure has the advantages of simple structure, convenient operation, safe sampling and designated sampling. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0012] Figure 2 It is a structural schematic diagram of the sleeve of the utility model.
[0013] Among them: 1. Sampling tube; 11. Seal; 2. Sampling tank; 3. Solenoid valve; 4. Branch pipe; 41. Liquid inlet hole 2; 42. Oblique joint; 5. Casing; 51. Liquid inlet hole 1; 52. Waterproof motor; 6. Temperature sensor; 7. Liquid level meter; 8. Reactor. DETAILED DESCRIPTION
[0014] The specific implementation methods of the utility model are further explained in detail below by describing the embodiments with reference to the accompanying drawings, so as to help those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solution of the utility model.
[0015] like Figure 1-2 As shown, the utility model provides 1. a liquid sampling device in a reactor 8, characterized in that it comprises a sampling tube 1, a branch tube 4 and a sleeve 5, the sampling tube 1 is an "L"-shaped structure, one end of the sampling tube 1 is arranged in the reactor 8 through a sealing member 11, and the other end is plugged into a sampling tank 2, a solenoid valve 3 is also installed on the sampling tube 1, three branch tubes 4 are provided and are sequentially arranged on the sampling tube 1 in the reactor 8 through an oblique joint 42, each branch tube 4 is provided with a sleeve 5 rotatably connected to the branch tube 4, the sleeve 5 is communicated with the sampling tube 1 and is uniformly provided with a plurality of liquid inlet holes 51, the branch tube 4 is provided with a liquid inlet hole 2 41 corresponding to the liquid inlet hole 51, a waterproof motor 52 is installed on the upper end of each branch tube 4, and the output shaft of the waterproof motor 52 is connected to the sleeve 5;
[0016] Among them, the sampling tube 1, the oblique joint 42, the branch pipe 4 and the sleeve 5 are all made of stainless steel, and the inner diameter is not greater than 30mm, so as to facilitate the future use of beautiful surface, long-term durability, no rust, and no breakage.
[0017] It should be noted that a temperature sensor 6 is also provided at the upper end of the branch pipe 4 to monitor the real-time changes in the material temperature in real time to improve the accuracy of material detection;
[0018] The reactor 8 is also provided with a liquid level meter 7 to monitor the material height in the reactor 8;
[0019] The solenoid valve 3 , the waterproof motor 52 , the temperature sensor 6 and the liquid level meter 7 are all electrically connected to the controller.
[0020] In addition, the three branch pipes 4 are arranged at an inclination angle of 15°, 45° and 75° to the horizontal plane from left to right, respectively. By arranging the branch pipes 4 at different oblique height positions in the reactor 8, controllable sampling of materials at different heights of the liquid in the reactor 8 can be performed, and the real-time changes in the temperature of different material heights can be monitored in real time to improve the detection accuracy of the materials.
[0021] Specific implementation and principle:
[0022] In actual application, the utility model remotely monitors the display of the liquid level meter 7 in the reactor 8, remotely controls the opening of the solenoid valve 3 on the sampling tube 1, and then opens the liquid inlet hole 1 51 on the sleeve 5 in the branch pipe 4 where the sampling angle is required to perform sampling, that is, controls the output shaft of the waterproof motor 52 to rotate, drives the sleeve 5 to rotate, and makes the liquid inlet hole 1 51 on the sleeve 5 face the liquid inlet hole 2 41 on the branch pipe 4, and the liquid in the reactor 8 enters the sampling tube 1 through the liquid inlet hole 1 51 on the sleeve 5 and the liquid inlet hole 2 41 on the branch pipe 4, and is finally introduced into the sampling tank 2, so that personnel can realize remote sampling.
[0023] The utility model is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.
Claims
1. A liquid sampling device in a reactor, characterized in that: The invention comprises a sampling tube (1), a branch tube (4) and a sleeve (5). One end of the sampling tube (1) is arranged in a reaction kettle (8) through a sealing member (11), and the other end is plugged into a sampling tank (2). A solenoid valve (3) is also installed on the sampling tube (1). Three branch tubes (4) are provided and are arranged on the sampling tube (1) in the reaction kettle (8) in sequence through an oblique joint (42). Each branch tube (4) is provided with a sleeve (5) rotatably connected to the branch tube (4). The sleeve (5) is communicated with the sampling tube (1) and is evenly provided with a plurality of first liquid inlet holes (51). The branch tube (4) is provided with second liquid inlet holes (41) corresponding to the first liquid inlet holes (51). A waterproof motor (52) is installed on the upper end of each branch tube (4), and the output shaft of the waterproof motor (52) is connected to the sleeve (5).
2. A liquid sampling device in a reactor according to claim 1, characterized in that: A temperature sensor (6) is also provided at the upper end of the branch pipe (4).
3. A liquid sampling device in a reactor according to claim 2, characterized in that: The reactor (8) is also provided with a liquid level meter (7), and the solenoid valve (3), the waterproof motor (52), the temperature sensor (6) and the liquid level meter (7) are all electrically connected to the controller.
4. A liquid sampling device in a reactor according to claim 1, characterized in that: The sampling tube (1) is an "L"-shaped structure.
5. The liquid sampling device in a reactor according to claim 1, characterized in that: The three branch pipes (4) are arranged at inclination angles of 15°, 45° and 75° with respect to the horizontal plane from left to right.