Cutting surface detection light source
By providing the first light emitting plate and the second light emitting plate in the cutting surface detection light source, the comprehensive irradiation of the cutting surface is achieved, and the shadow problem caused by insufficient light rays of the traditional light source is solved, and the detection efficiency is improved.
Patent Information
- Application Number
- CN202420158873.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-23
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-01-23
AI Technical Summary
When traditional dome light sources detect defects in the cutting surface of wire or cable, the diffuse reflected light is insufficient, resulting in shadow areas on the cutting surface, and the image obtained by the camera is not clear, affecting the detection results.
A cutting surface detection light source is designed, including a housing, a first light emitting plate and a second light emitting plate. The first light emitting plate illuminates the reflective surface in the first direction, and light irradiates to the mounting position through diffuse reflection; the second light emitting plate directly illuminates the side of the mounting position in the second direction, and fills the light cutting surface.
Through full irradiation, all parts of the cutting surface are illuminated, and the images acquired by the camera are clear, which improves the efficiency of cutting surface detection.
Smart Images

Figure CN222636074U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of visual detection, in particular to a cutting surface detection light source. Background Art
[0002] At present, point light sources are usually used to detect defects on the cutting surface of wires or cables. Traditional dome light sources are used to illuminate the wires to be inspected. The illumination of this light source is usually diffusely reflected by the inner side of the dome light source, so that the light hits the wires to be inspected, so as to illuminate the sides and cutting surface of the wires to be inspected, and then the image on the cutting surface is obtained through the camera, and the defects on the cutting surface are analyzed.
[0003] However, the current traditional dome light source usually uses a single irradiation direction light board, and the light from the light board is diffusely reflected to the top surface of the dome shell to illuminate the detected wire. Since the cutting surface is located at the end of the wire, the diffusely reflected light is not enough to illuminate all parts of the cutting surface during irradiation, a shadow area will appear on the cut surface being detected, resulting in unclear images obtained by the camera, which affects the detection results. Utility Model Content
[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a cutting surface detection light source with comprehensive illumination and better detection effect.
[0005] In order to solve the above problems, the utility model provides the following technical solutions:
[0006] A cutting surface detection light source, comprising:
[0007] A housing, comprising a reflective surface, wherein the housing has a mounting position for placing an object to be detected;
[0008] A first light-emitting panel is mounted on the housing, wherein the first light-emitting panel irradiates toward the reflective surface along a first direction and diffusely reflects through the reflective surface to irradiate toward the mounting position;
[0009] A second light emitting panel is mounted on the housing, and the second light emitting panel irradiates toward the mounting position along a second direction;
[0010] The first direction is perpendicular to the second direction.
[0011] In one embodiment, the first light-emitting panel and the second light-emitting panel are both configured as ring structures.
[0012] In one embodiment, a plurality of first lamp beads are arranged on the first light emitting panel, and any of the first lamp beads is disposed opposite to the reflective surface.
[0013] In one embodiment, a plurality of second lamp beads are arranged on the second light emitting panel, and any of the second lamp beads is disposed opposite to one side of the installation position.
[0014] In one embodiment, the cutting surface detection light source further includes a base, the base is snap-connected to one side of the shell, and the first light-emitting panel is installed on a side of the base facing the reflective surface.
[0015] In one embodiment, the cutting surface detection light source further includes a bottom cover, and the bottom cover is installed on a side of the base facing away from the housing.
[0016] In one embodiment, the cutting surface detection light source further includes a circumference, the circumference is installed between the bottom cover and the base, and the second light emitting panel is installed on the inner side of the circumference.
[0017] In one embodiment, the cutting surface detection light source further includes a first power line electrically connected to the first light emitting board and a second power line electrically connected to the second light emitting board;
[0018] The first power line passes through the shell and is connected to the first light-emitting board, and the second power line passes through the base and the periphery and is connected to the second light-emitting board.
[0019] In one embodiment, a camera port is further provided on the shell, and the camera port is arranged opposite to the mounting position.
[0020] In one embodiment, the shell and the base are fixed by screws.
[0021] The beneficial effect of the utility model is that by setting the first light-emitting panel and the second light-emitting panel to illuminate in different illumination directions respectively, most of the cut surface of the object to be inspected located at the installation position can be illuminated by the light from the first light-emitting panel after diffuse reflection from the reflective surface, and the cut surface of the object to be inspected is illuminated by the second light-emitting panel, so that all parts of the cut surface are illuminated, which makes it easier for the camera to obtain a clear image and helps to improve the detection efficiency of the cut surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a three-dimensional diagram of one embodiment of a cutting surface detection light source of the utility model;
[0023] Figure 2 This is an exploded view of one embodiment of a cutting surface detection light source of the utility model;
[0024] Figure 3 This is a cross-sectional view of one embodiment of a cutting surface detection light source of the utility model.
[0025] Reference numerals:
[0026] 100, cutting surface detection light source; 110, shell; 111, reflecting surface; 11b, mounting position; 121, first light-emitting board; 122, second light-emitting board; 131, first lamp bead; 132, second lamp bead; 112, base; 113, bottom cover; 114, circumference; 115, first power cord; 116, second power cord; 141, camera port; 142, screw. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0028] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0029] For the convenience of describing the first direction and the second direction in the embodiment of the present application, the first direction is the up-down direction in the drawings, and the second direction is the left-right direction in the drawings. The x-axis arrow direction is referred to as the "right" direction in the following text, and the y-axis arrow direction is referred to as the "up" direction in the following text, which is not limited to the actual application of the present application.
[0030] Please refer to Figure 1-3As shown, the present embodiment provides a cutting surface detection light source 100, which includes: a shell 110, including a reflective surface 111, the reflective surface 111 is arranged on the inner side of the shell 110, and the shell 110 has an installation position 11b for placing the object to be detected; further, the cutting surface detection light source 100 also includes a first light-emitting board 121 and a second light-emitting board 122; wherein the first light-emitting board 121 is installed on the shell 110, and the second light-emitting board 122 is installed on the shell 110, the first light-emitting board 121 irradiates toward the reflective surface 111 along a first direction and diffusely reflects through the reflective surface 111 to irradiate toward the installation position 11b; the second light-emitting board 122 irradiates toward the installation position 11b along a second direction. It can be understood that in this embodiment, the light projected by the first light-emitting board 121 is reflected in all directions by the reflective surface 111 of the shell 110. Since the surface of the reflective surface 111 is uneven, diffuse reflection of the light can be achieved, so that the light is evenly dispersed in all directions; however, in this embodiment, the light after diffuse reflection by the reflective surface 111 is irradiated onto the object to be detected at the installation position 11b, and hits various parts of the object to be detected; in this embodiment, the object to be detected is usually a wire such as a wire or a cable, and when the cut surface of such an object to be detected is detected, since the direction of the cut surface is different from the direction of the wire body, a part of the light from the first light-emitting board 121 is irradiated onto the cut surface of the object to be detected after diffuse reflection, and the cut surface is illuminated, but only this part of the light after diffuse reflection is irradiated The light reaching the cutting surface cannot illuminate all parts of the cutting surface, because the cutting surface will tilt in the horizontal or vertical direction during the cutting process, and the light after diffuse reflection will be affected by the inclination angle of the cutting surface and cannot illuminate the entire area of the cutting surface, so that shadows are generated in some areas; it can be understood that the second light-emitting panel 122 emits light along the second direction toward the side of the mounting position 11b, so that the light of the second light-emitting panel 122 can directly illuminate the side of the object to be inspected, that is, illuminate the cutting surface of the object to be inspected, and fill in the light on the cutting surface, so that all areas of the cutting surface are illuminated, so that the camera can obtain a clear image when taking pictures of the cutting surface, so as to more easily detect defects on the cutting surface, that is, detect whether the surface of the cutting surface has uneven defects.
[0031] In the above scheme, the first light-emitting plate 121 and the second light-emitting plate 122 are both configured as annular structures, and in this embodiment, the shell 110 is configured as a dome structure. The annular structure of the first light-emitting plate 121 enables the first light-emitting plate 121 to illuminate the dome structure of the shell 110, and the annular structure of the second light-emitting plate 122 corresponds to the side of the mounting position 11b, that is, the second light-emitting plate 122 is arranged around the mounting position 11b to achieve fill light for the cut surface of the object to be detected.
[0032] According to the above scheme, specifically, in this embodiment, a plurality of first lamp beads 131 are arranged on the first light-emitting board 121, and any of the first lamp beads 131 are arranged opposite to the reflecting surface 111; a plurality of second lamp beads 132 are arranged on the second light-emitting board 122, and any of the second lamp beads 132 are arranged opposite to one side of the mounting position 11b; further, the cutting surface detection light source 100 also includes a base 112 for loading the first light-emitting board 121, and the base 112 is snap-connected with one side of the shell 110 to form an external shell 110 structure of the cutting surface detection light source 100, and the first light-emitting board 121 is installed on the side of the base 112 facing the reflecting surface 111; in addition, the cutting The surface detection light source 100 also includes a bottom cover 113, which is installed on the side of the base 112 away from the shell 110, and is used to encapsulate the base 112 and load the second light-emitting panel 122; it can be understood that in this embodiment, the shell 110 and the base 112 are fixed by screws 142, and the fixing screws 142 are passed through the bottom cover 113 into the base 112 and connected to the shell 110, so as to fix the outer shell structure of the cutting surface detection light source 100 together; further, the cutting surface detection light source 100 in this embodiment also includes a circle 114, which is installed between the bottom cover 113 and the base 112, and the second light-emitting panel 122 is installed on the inner side of the circle 114.
[0033] Preferably, the cutting surface detection light source 100 also includes a first power cord 115 electrically connected to the first light-emitting panel 121 and a second power cord 116 electrically connected to the second light-emitting panel 122; the first power cord 115 passes through the shell 110 and is connected to the first light-emitting panel 121, and the second power cord 116 passes through the base 112 and the circumference 114 and is connected to the second light-emitting panel 122; the first light-emitting panel 121 is connected to an external detection device through the first power cord 115, and the external device controls the first light-emitting panel 121 through the first power cord 115, and the second light-emitting panel 122 is connected to the external detection device through the second power cord 116, and the external device controls the second light-emitting panel 122 through the second power cord 116.
[0034] Preferably, the shell 110 is further provided with a camera port 141, which is arranged at the center of the top of the shell 110, and the camera port 141 is arranged opposite to the mounting position 11b, so that the camera can obtain the image of the cutting surface by being placed or installed at the camera port 141.
[0035] In summary, the utility model provides a cutting surface detection light source, by setting the first light-emitting panel and the second light-emitting panel to illuminate in different illumination directions respectively, so that most areas of the cutting surface of the object to be inspected located at the installation position can be illuminated by the light from the first light-emitting panel after diffuse reflection from the reflecting surface, and the cutting surface of the object to be inspected is illuminated by the second light-emitting panel, so that all parts of the cutting surface are illuminated, which is convenient for the camera to obtain a clear image and helps to improve the detection efficiency of the cutting surface.
[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A cutting surface detection light source, characterized in that: include: A housing, comprising a reflective surface, wherein the housing has a mounting position for placing an object to be detected; A first light-emitting panel is mounted on the housing, the first light-emitting panel irradiates toward the reflective surface along a first direction and diffusely reflects through the reflective surface to irradiate toward the mounting position; A second light emitting panel is mounted on the housing, and the second light emitting panel irradiates toward the mounting position along a second direction; The first direction is perpendicular to the second direction.
2. A cutting surface detection light source according to claim 1, characterized in that: The first light-emitting panel and the second light-emitting panel are both configured as ring structures.
3. A cutting surface detection light source according to claim 1, characterized in that: A plurality of first lamp beads are arranged on the first light emitting panel, and any of the first lamp beads is arranged opposite to the reflecting surface.
4. A cutting surface detection light source according to claim 1, characterized in that: A plurality of second lamp beads are arranged on the second light emitting panel, and any of the second lamp beads is arranged opposite to one side of the installation position.
5. The cutting surface detection light source according to claim 1, characterized in that: The cutting surface detection light source also includes a base, the base is snap-connected with one side of the shell, and the first light-emitting panel is installed on a side of the base facing the reflecting surface.
6. A cutting surface detection light source according to claim 5, characterized in that: The cutting surface detection light source further includes a bottom cover, and the bottom cover is installed on a side of the base facing away from the housing.
7. A cutting surface detection light source according to claim 6, characterized in that: The cutting surface detection light source further includes a circumference, the circumference is installed between the bottom cover and the base, and the second light emitting panel is installed on the inner side of the circumference.
8. A cutting surface detection light source according to claim 7, characterized in that: The cutting surface detection light source further includes a first power line electrically connected to the first light emitting board and a second power line electrically connected to the second light emitting board; The first power line passes through the shell and is connected to the first light-emitting board, and the second power line passes through the base and the periphery and is connected to the second light-emitting board.
9. The cutting surface detection light source according to claim 1, characterized in that: The shell is also provided with a camera port, and the camera port is arranged opposite to the installation position.
10. The cutting surface detection light source according to claim 5, characterized in that: The shell and the base are fixed by screws.