Stainless steel resistor convenient to assemble

By designing structures such as mounting frames, connecting components and splicing components, the problems of complex assembly and poor firmness of existing stainless steel resistors are solved, and simple assembly and firm fixation of resistor belts are achieved, which improves operational convenience and use stability.

CN222636956UActive Publication Date: 2025-03-18SHANGHAI YINGQI ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202421274948.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-18
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The existing stainless steel resistors are complicated to operate during assembly, difficult to assemble or disassemble during manual assembly, and have poor firmness after assembly, which affects use.

Method used

A stainless steel resistor including a mounting frame, resistor belt, connection assembly, fixing assembly and splicing assembly is designed. By setting up structures such as slots, baffles, screws and springs, simple assembly and firm fixation of the resistor belt is achieved.

Benefits of technology

This design makes the assembly of resistor belts simpler and more convenient, reduces manual labor intensity, improves firmness after assembly, and is suitable for operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stainless steel resistor convenient to assemble in the field of stainless steel resistors, which comprises a mounting rack and resistance tapes, a plurality of clamping grooves distributed at equal intervals are arranged at the top and the bottom of the mounting rack, one ends of the resistance tapes are respectively embedded in the clamping grooves correspondingly, baffles are arranged on the side surfaces of the mounting rack, and the baffles are fixed on the mounting rack. According to the utility model, through the arrangement of the connecting assembly, the fixing assembly and the splicing assembly, the resistance tape can be assembled more simply and conveniently, meanwhile, the resistance tape can be disassembled conveniently, not only is the time for assembling or disassembling the resistance tape saved, but also the labor intensity of workers is reduced, the production efficiency is improved, and the production cost is reduced. According to the invention, the structure is simple, the operation is convenient for an operator to use, and the first spring, the rubber pad and the third spring are arranged, so that the side plate and the baffle plate as well as the splice plate and the plug board can be tightly connected together during assembly, and the firmness after assembly is improved.
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Description

Technical Field

[0001] The utility model relates to the field of stainless steel resistors, in particular to a stainless steel resistor which is easy to assemble. Background Art

[0002] Stainless steel resistors are electronic and electrical components that limit the flow of current by providing resistance, ensuring that other components in the circuit operate under safe conditions. This resistor consists of an internal metal conductor and an external stainless steel shell, which can consume electrical energy and generate heat. The resistance value of a stainless steel resistor changes with increasing temperature, so it can be used to adjust the operating conditions of the circuit. Stainless steel resistors are mainly used for starting, braking and speed regulation of electric motors. Its advantages include corrosion resistance, contactless resistance and simple maintenance. Stainless steel resistors are made of mesh-shaped resistor elements punched from stainless steel plates and connected by spot welding and argon arc welding. They can completely replace cast iron resistors, wirewound resistors, etc. and are interchangeable.

[0003] However, the existing stainless steel resistors are complicated to assemble and are not convenient for manual assembly or disassembly, which increases the labor intensity. Moreover, they are not strong enough after assembly, which is not conducive to people's use. Therefore, those skilled in the art provide a stainless steel resistor that is easy to assemble to solve the problems raised in the above background technology. Utility Model Content

[0004] The utility model aims to provide a stainless steel resistor which is easy to assemble, so as to solve the problems raised in the above background technology.

[0005] To achieve the above object, the utility model provides the following technical solutions: a stainless steel resistor that is easy to assemble, comprising a mounting frame and a resistance band, the top and bottom of the mounting frame are both provided with a plurality of equally spaced card slots, the insides of the card slots respectively correspond to one end of the resistance band being embedded, the sides of the mounting frame are both provided with baffles, the baffles are connected to the mounting frame through a connecting assembly, and the inside of the connecting assembly is provided with a fixing assembly extending to the top of the mounting frame for reinforcing it;

[0006] The two ends of the baffle plate close to the mounting frame are connected by splicing components respectively, and the other side of the baffle plate is welded with screws distributed in a rectangular shape, and the surfaces of the screws are slidably connected to the surface of the side plate. The side of the side plate away from the baffle plate is provided with a first spring sleeved on the outer surface of the screw.

[0007] Preferably, one end of the screw rod is rotatably connected to a nut located on a side of the first spring through a thread.

[0008] Preferably: the connecting assembly includes a mounting block, a connecting block, a rectangular groove and a mounting groove, mounting blocks are welded to both ends of the side of the baffle close to the mounting frame, a connecting block is welded to one end of the mounting block, a rectangular groove matching the connecting block is provided inside the side of the mounting frame, a mounting groove connected to the inside of the rectangular groove and extending to the outside of the mounting frame is provided on one side of the rectangular groove, the mounting block and the connecting block are slidably connected to the mounting groove and the rectangular groove respectively, and a fixing assembly extending to the top of the mounting frame is provided inside the connecting block.

[0009] Preferably: the fixing assembly includes a fixing block, a sliding rod and a limiting block, the top surface of the connecting block is provided with a limiting groove, the inside of the limiting groove is slidably connected with a fixing block, the top surface of the fixing block is welded with a sliding rod, the top of the mounting frame is symmetrically provided with a placement groove, one end of the sliding rod extends through the mounting frame to the inside of the placement groove and is welded with a limiting block.

[0010] Preferably: the inner wall of the rectangular groove is provided with a movable groove located on the top surface of the fixed block, and the fixed block is slidably connected to the movable groove, and a second spring sleeved on the surface of the slide rod is welded between the inner wall of the movable groove and the top surface of the fixed block.

[0011] Preferably: the splicing assembly includes a splicing plate, a connecting plate, a plug-in plate and a plug-in slot, wherein a splicing plate is welded at both ends of one side of the baffle close to the mounting frame, a connecting plate is welded at one end of the splicing plate, and plug-in plates of the same size as the splicing plate are welded at both ends of one side of the other baffle, and a plug-in slot matching the connecting plate is provided at one end of the plug-in plate close to the connecting plate, one end of the connecting plate extends into the plug-in slot and is slidably connected to the plug-in slot, fastening holes extending to the inside of the side of the connecting plate are symmetrically provided on both sides of the plug-in plate, and the inside of the fastening holes is threadedly connected to fastening bolts located on the side of the plug-in plate.

[0012] Preferably: the interior of the plug-in slot is slidably connected to a rubber pad located at the end of the connecting plate, a plurality of equidistantly distributed third springs are fixedly connected between the side of the rubber pad away from the connecting plate and the inner wall of the plug-in slot, and the end of the connecting plate is in contact with the side of the rubber pad.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. In the utility model, the stainless steel resistor which is easy to assemble can make the assembly of the resistance band simpler and more convenient by providing a connecting component, a fixing component and a splicing component, and it is also convenient to disassemble it, which not only saves the time of assembling or disassembling the resistance band, but also reduces the labor intensity of manual labor and is convenient for the operator to use.

[0015] 2. In the utility model, the stainless steel resistor which is easy to assemble is provided with a first spring, a rubber pad and a third spring, so that the side plate and the baffle plate, and the splicing plate and the plug-in plate can be tightly connected together during assembly, thereby improving the firmness of the stainless steel resistor which is easy to assemble after assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a top sectional view of the overall structure of the utility model;

[0018] Figure 3 It is an enlarged cross-sectional view of the overall structure of the connecting component and the fixing component of the utility model;

[0019] Figure 4 It is an enlarged cross-sectional view of the overall structure of the splicing assembly of the utility model.

[0020] In the figure: 1. mounting frame; 2. resistance band; 3. slot; 4. baffle; 5. screw; 6. side plate; 10. first spring; 11. nut; 12. limit slot; 13. placement slot; 14. movable slot; 15. second spring; 16. fastening hole; 17. rubber pad; 18. third spring; 71. mounting block; 72. connecting block; 73. rectangular slot; 74. mounting slot; 81. fixing block; 82. sliding rod; 83. limit block; 91. splicing plate; 92. connecting plate; 93. plug-in plate; 94. plug-in slot; 95. fastening bolt. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1 to Figure 4In the embodiment of the utility model, a stainless steel resistor that is easy to assemble includes a mounting frame 1 and a resistance band 2. The top and bottom of the mounting frame 1 are provided with a plurality of equally spaced card slots 3, and the interiors of the card slots 3 correspond to one end of the resistance band 2 respectively embedded therein. The sides of the mounting frame 1 are provided with baffles 4, and the baffles 4 are connected to the mounting frame 1 through a connecting assembly. The connecting assembly includes a mounting block 71, a connecting block 72, a rectangular groove 73 and a mounting groove 74. Both ends of the side of the baffle 4 close to the mounting frame 1 are welded with mounting blocks 71, and one end of the mounting block 71 is welded with a connecting block 72. A rectangular groove 73 matching the connecting block 72 is provided inside the side of the mounting frame 1, and a mounting groove 74 connected to the interior of the rectangular groove 73 and extending to the outside of the mounting frame 1 is provided on one side of the rectangular groove 73. The mounting block 71 and the connecting block 72 are slidably connected to the mounting groove 74 and the rectangular groove 73 respectively.

[0023] The interior of the connecting block 72 is provided with a fixing component extending to the top of the mounting frame 1 for reinforcing it, and the fixing component includes a fixing block 81, a sliding rod 82 and a limit block 83. The top surface of the connecting block 72 is provided with a limit groove 12, and the interior of the limit groove 12 is slidably connected with the fixing block 81, and the top surface of the fixing block 81 is welded with a sliding rod 82. The top of the mounting frame 1 is symmetrically provided with a placement groove 13, one end of the sliding rod 82 passes through the mounting frame 1 and extends to the internal welded limit block 83 of the placement groove 13, and the inner wall of the rectangular groove 73 is provided with a movable groove 14 located on the top surface of the fixing block 81, and the fixing block 81 is slidably connected to the movable groove 14, and a second spring 15 mounted on the surface of the sliding rod 82 is welded between the inner wall of the movable groove 14 and the top surface of the fixed block 81.

[0024] During assembly, the operator pulls up the limit block 83 by hand to make the sliding rod 82 slide and move accordingly. When the sliding rod 82 moves, the fixing block 81 is driven to enter the movable groove 14. At the same time, the movement of the fixing block 81 causes the second spring 15 to be compressed and deformed. Then the baffle 4 is picked up in turn and the mounting block 71 and the connecting block 72 are respectively inserted into the mounting groove 74 and the rectangular groove 73. At this time, the force applied to the limit block 83 is released, and the second spring 15 resets and rebounds so that the fixing block 81 is in the limit groove 12, thereby fixing the connecting block 72 inserted in the rectangular groove 73, and then stably fixing the baffle 4 and the side of the mounting frame 1 to prevent the baffle 4 from detaching from the side of the mounting frame 1.

[0025] The two ends of the side of the baffle 4 close to the mounting frame 1 are connected by a splicing assembly, which includes a splicing plate 91, a connecting plate 92, a plug-in plate 93 and a plug-in slot 94. The two ends of one baffle 4 close to the mounting frame 1 are welded with a splicing plate 91, and one end of the splicing plate 91 is welded with a connecting plate 92. The two ends of one side of the other baffle 4 are welded with a plug-in plate 93 of the same size as the splicing plate 91. The end of the plug-in plate 93 close to the connecting plate 92 is provided with a plug-in slot 94 matching the connecting plate 92. One end of the connecting plate 92 extends to the plug-in slot 94. The inside of the slot 94 is slidably connected to the plug-in slot 94, and fastening holes 16 extending to the inside of the side of the connecting plate 92 are symmetrically opened on both sides of the plug-in plate 93, and the inside of the fastening holes 16 is connected to the fastening bolts 95 located on the side of the plug-in plate 93 through threaded rotation. The inside of the plug-in slot 94 is slidably connected to the rubber pad 17 located at the end of the connecting plate 92, and a plurality of equidistantly distributed third springs 18 are fixedly connected between the side of the rubber pad 17 away from the connecting plate 92 and the inner wall of the plug-in slot 94, and the end of the connecting plate 92 conflicts with the side of the rubber pad 17.

[0026] During assembly, the connecting plate 92 is inserted into the plug-in slot 94 opened on one side of the plug-in plate 93 through the splicing plate 91, so that the splicing plate 91 and the plug-in plate 93 are aligned with each other, so that the two ends of one side of the baffle 4 are spliced ​​and fixed together, so that the end of the resistor band 2 that is not inserted into the card slot 3 can be fixed and clamped, and it can be prevented from being out of the card slot 3 due to flipping in position. When the connecting plate 92 is inserted into the plug-in slot 94, the connecting plate 92 squeezes the rubber pad 17 and the third spring 18, and under the elastic action of the third spring 18, the rubber pad 17 is tightly connected to the connecting plate 92, and at the same time, the fastening hole 16 on the side of the plug-in plate 93 is aligned with the fastening hole 16 on the side of the connecting plate 92, and then the fastening bolts 95 are rotated into the fastening holes 16 in turn for fixing, so that the connection between the splicing plate 91 and the plug-in plate 93 can be made tighter and firmer during assembly.

[0027] A rectangularly distributed screw rod 5 is welded to the other side of the baffle 4, and the surface of the screw rod 5 is slidably connected to the surface of the side plate 6. A first spring 10 sleeved on the outer surface of the screw rod 5 is provided on the side of the side plate 6 away from the baffle 4. One end of the screw rod 5 is connected to a nut 11 located on the side of the first spring 10 by threaded rotation. During assembly, the side plate 6 is first moved to the side of the baffle 4 through the screw rod 5, and then the first spring 10 is sequentially sleeved on the outer surface of the screw rod 5, and then the nut 11 is fixed to the outer surface of the screw 5 by threaded rotation, so that the side plate 6 and the side of the baffle 4 are fixed together by the nut 11, and at the same time, under the elastic action of the first spring 10, the side plate 6 and the baffle 4 can be tightly connected, the structure is simple, and the assembly is convenient.

[0028] Working principle: the operator first inserts the resistance band 2 into the corresponding slot 3 in sequence, then picks up one of the baffles 4 to insert the mounting block 71 and the connecting block 72 into the mounting slot 74 and the rectangular slot 73, and when the connecting block 72 is in the rectangular slot 73, the limiting block 83 is pulled upwards through the slide bar 82 to allow the fixing block 81 to enter the movable slot 14, and then the limiting block 83 is released. At this time, the second spring 15 is reset and rebounded to drive the fixing block 81 into the limiting slot 12 to fix the connecting block 72, thereby stably fixing the baffle 4 to the side of the mounting frame 1, and then Then pick up another baffle 4 and repeat the operation. At the same time, insert the connecting plate 92 welded at one end of the splicing plate 91 into the corresponding plug-in slot 94. At this time, the connecting plate 92 squeezes the rubber pad 17 and the third spring 18. At the same time, align the side fastening holes 16 of the plug-in plate 93 with the side fastening holes 16 of the connecting plate 92, rotate the fastening bolts 95 into the fastening holes 16 for fixing, and then move the side plate 6 through the screw 5 to the side of the baffle 4, and then put the first spring 10 on the screw 5 in turn, and then rotate the nut 11 to fix it on the screw 5 to complete the assembly work.

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A stainless steel resistor that is easy to assemble, comprising a mounting frame (1) and a resistor band (2), characterized in that: The top and bottom of the mounting frame (1) are both provided with a plurality of equally spaced slots (3), one end of the resistance band (2) being respectively embedded in the interior of the slots (3), and the side of the mounting frame (1) is provided with a baffle (4), the baffle (4) and the mounting frame (1) are connected via a connecting component, and a fixing component extending to the top of the mounting frame (1) for reinforcing the mounting frame is provided inside the connecting component; The two ends of the baffle plate (4) on the side close to the mounting frame (1) are connected by splicing components respectively, and the other side of the baffle plate (4) is welded with screw rods (5) distributed in a rectangular shape, and the surfaces of the screw rods (5) are slidably connected to the surface of the side plate (6). The side of the side plate (6) away from the baffle plate (4) is provided with a first spring (10) sleeved on the outer surface of the screw rod (5).

2. The stainless steel resistor that is easy to assemble according to claim 1 is characterized in that: One end of the screw rod (5) is rotatably connected to a nut (11) located on the side of the first spring (10) through a thread.

3. The stainless steel resistor that is easy to assemble according to claim 1 is characterized in that: The connection assembly comprises a mounting block (71), a connection block (72), a rectangular groove (73) and a mounting groove (74); the mounting blocks (71) are welded to both ends of the side surface of the baffle (4) close to the mounting frame (1); the connection block (72) is welded to one end of the mounting block (71); a rectangular groove (73) matching the connection block (72) is provided inside the side surface of the mounting frame (1); a mounting groove (74) communicating with the inside of the rectangular groove (73) and extending to the outside of the mounting frame (1) is provided on one side of the rectangular groove (73); the mounting block (71) and the connection block (72) are slidably connected to the mounting groove (74) and the rectangular groove (73) respectively; and a fixing assembly extending to the top of the mounting frame (1) is provided inside the connection block (72).

4. The stainless steel resistor that is easy to assemble according to claim 3 is characterized in that: The fixing assembly comprises a fixing block (81), a sliding rod (82) and a limiting block (83); the top surface of the connecting block (72) is provided with a limiting groove (12); the inside of the limiting groove (12) is slidably connected with a fixing block (81); the top surface of the fixing block (81) is welded with a sliding rod (82); the top of the mounting frame (1) is symmetrically provided with a placement groove (13); one end of the sliding rod (82) passes through the mounting frame (1) and extends to the inside of the placement groove (13) to be welded with a limiting block (83).

5. The stainless steel resistor that is easy to assemble according to claim 4 is characterized in that: The inner wall of the rectangular groove (73) is provided with a movable groove (14) located on the top surface of the fixed block (81), and the fixed block (81) is slidably connected to the movable groove (14), and a second spring (15) sleeved on the surface of the slide rod (82) is welded between the inner wall of the movable groove (14) and the top surface of the fixed block (81).

6. The stainless steel resistor that is easy to assemble according to claim 1 is characterized in that: The splicing assembly comprises a splicing plate (91), a connecting plate (92), a plug-in plate (93), a plug-in slot (94) and a fastening bolt (95), wherein one of the baffles (4) is welded with a splicing plate (91) at both ends of a side close to the mounting frame (1), a connecting plate (92) is welded at one end of the splicing plate (91), and a plug-in plate (93) of the same size as the splicing plate (91) is welded at both ends of one side of the other baffle (4), and the plug-in plate (93) is welded at both ends of a side close to the mounting frame (1). One end of the connecting plate (92) is provided with a plug-in slot (94) matching the connecting plate (92), one end of the connecting plate (92) extends into the plug-in slot (94) and is slidably connected to the plug-in slot (94), and both sides of the plug-in plate (93) are symmetrically provided with fastening holes (16) extending into the inside of the side of the connecting plate (92), and the inside of the fastening holes (16) is rotatably connected to fastening bolts (95) located on the side of the plug-in plate (93) through threads.

7. The stainless steel resistor that is easy to assemble according to claim 6 is characterized in that: The plug-in slot (94) is slidably connected to a rubber pad (17) located at the end of the connecting plate (92), and a plurality of equidistantly distributed third springs (18) are fixedly connected between a side of the rubber pad (17) away from the connecting plate (92) and an inner wall of the plug-in slot (94), and the end of the connecting plate (92) is in contact with a side of the rubber pad (17).