Lead-acid battery heating support structure

By designing a lead-acid battery heating bracket structure, the temperature of the battery module is controlled by using the heating plate and the temperature probe, the problem of reduced battery life and shortened battery life under low temperature conditions is solved, and uniform heating and performance protection of the battery module at suitable temperatures is achieved.

CN222637416UActive Publication Date: 2025-03-18ZHEJIANG LUYUAN ELECTRIC VEHICLE
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Patent Information

Application Number
CN202421183877.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-03-18
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The activity of lead-acid batteries is severely affected by temperature, resulting in a decrease in range in winter. In order to improve battery activity, charging power is often increased during winter charging, which can easily shorten the battery life.

Method used

A lead-acid battery heating bracket structure is designed, including battery strips, battery insulation bags, battery components, heating sheets, temperature probes, protective brackets and battery boxes. This structure heats the battery assembly through a heating sheet and controls the working state of the heating sheet through a temperature probe to ensure that the battery assembly operates within the appropriate temperature range while avoiding overheating and overheating.

Benefits of technology

Through this heating bracket structure, the battery assembly can be heated evenly in a controlled environment, ensuring its performance and life, avoiding damage caused by overheating or overheavaling squeeze, and improving the battery life under low temperature conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lead-acid battery heating support structure which comprises a battery pressing strip, a battery heat insulation bag, a battery assembly, a heating piece, a temperature probe, a protection support and a battery box, the protection support is provided with a containing groove, supporting steps are arranged on the periphery of the containing groove, and a gap exists between the heating piece and the bottom of the battery assembly. According to the structural design, the battery assembly can be heated in a controlled environment, the battery assembly can be heated more uniformly under the condition that the battery is prevented from being overheated through the gaps, and meanwhile the situation that the battery assembly extrudes the heating piece excessively to cause damage to the heating piece can be avoided. The temperature probe is used for controlling the heating piece, when the temperature is lower than the optimal use temperature range of the battery assembly, the heating piece is controlled to conduct heating, and when the temperature is close to or higher than the optimal use temperature range, the heating piece is controlled to stop heating. The battery heat insulation bag is used for preserving heat of the battery assembly. And the battery pressing strip is matched with the battery box to tightly press the battery assembly.
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Description

Technical Field

[0001] The utility model relates to the technical field of batteries, in particular to a lead-acid battery heating bracket structure. Background Art

[0002] As electric two-wheelers become more and more popular, vehicle endurance has become an important criterion for consumers. The activity of lead-acid batteries is seriously affected by temperature. In winter, when the temperature is low, the battery capacity is greatly reduced, resulting in a decrease in mileage, which causes trouble for users. In addition, in order to charge the battery more in winter, charging power is often increased, which can easily shorten the battery life, so improvements are needed. Summary of the invention

[0003] The utility model aims at the defect in the prior art that the activity of lead-acid batteries is seriously affected by temperature, and provides a new lead-acid battery heating bracket structure.

[0004] In order to solve the above technical problems, the utility model is implemented through the following technical solutions:

[0005] A lead-acid battery heating support structure comprises a battery pressure strip, a battery insulation bag, a battery assembly, a heating plate, a temperature probe, a protective support and a battery box, wherein the protective support is placed in the battery box, the battery insulation bag is sleeved on the battery assembly, the protective support is provided with a placement groove, and support steps are provided around the placement groove, the heating plate is placed in the placement groove, the battery assembly is placed on the support step, there is a gap between the heating plate and the bottom of the battery assembly, the temperature probe is electrically connected to the heating plate, and the battery pressure strip cooperates with the battery box to press the battery insulation bag, the battery assembly and the protective support.

[0006] This structural design allows the battery assembly to be heated in a controlled environment while maintaining an appropriate gap with the heating plate. The gap can prevent overheating of the battery and allow the battery assembly to be heated more evenly, ensuring the performance and life of the battery assembly. It can also prevent the battery assembly from squeezing the heating plate too hard and causing damage to the heating plate.

[0007] The temperature probe is used to control the heating plate. When the temperature is lower than the optimal operating temperature range of the battery assembly, the heating plate is controlled to heat. When the temperature is close to or higher than the optimal operating temperature range, the heating plate is controlled to stop heating.

[0008] Battery insulation packs are used to keep battery components warm and reduce heat loss.

[0009] The battery pressure strip cooperates with the battery box to press the battery assembly tightly through screws to prevent the battery assembly from bumping and jumping during riding, damaging the heating plate, and even affecting riding safety.

[0010] Preferably, the lead-acid battery heating bracket structure described above further includes a reflective film, and the reflective film is placed under the heating plate.

[0011] The heating plate generates heat on both sides, and the reflective film can reflect the heat conducted to the bottom and conduct it upwards, maximizing the use of heat.

[0012] Preferably, in the lead-acid battery heating bracket structure described above, the protection bracket is provided with an avoidance groove connected to the placement groove, and the connection terminal of the heating plate is placed in the avoidance groove.

[0013] The thickness of the heating plate terminal is relatively thick, and the terminal is easy to contact with the battery. Long-term friction causes the rubber coating to wear and there is a risk of short circuit. Adding avoidance grooves can allow a certain space between the terminal and the bottom of the battery assembly to reduce the impact caused by friction.

[0014] Preferably, in the above-mentioned lead-acid battery heating bracket structure, the protection bracket is provided with a probe slot, and the temperature probe is placed in the probe slot.

[0015] The probe slot is used to install the temperature probe. The temperature probe and wiring harness are fixed in the slot to prevent the temperature probe from moving while the vehicle is riding, which would cause inaccurate temperature measurement.

[0016] Preferably, in the above-mentioned lead-acid battery heating bracket structure, the probe slot is arranged on the supporting step.

[0017] The probe card slot is placed on the supporting step, so that the probe can be closer to the battery assembly for temperature measurement and avoid being affected by the heating plate in the slot.

[0018] Preferably, in the lead-acid battery heating bracket structure described above, battery baffles are provided on both sides of the protective bracket, and the battery baffles are abutted against both sides of the battery insulation package.

[0019] The battery assembly is installed on the battery guard bars on both sides and in the middle to prevent the battery assembly from moving left and right during riding, crushing the heating plate and even affecting safe riding.

[0020] Preferably, in the above-mentioned lead-acid battery heating bracket structure, the top layer of the reflective film is aluminum foil.

[0021] As the top layer of the reflective film, aluminum foil can reflect heat more effectively and improve heating efficiency due to its good heat reflective properties. At the same time, the corrosion resistance of aluminum foil also helps to improve the durability of the reflective film.

[0022] Preferably, in the lead-acid battery heating bracket structure described above, a limiting block is provided on the bottom surface of the protective bracket, and a limiting hole is provided on the battery box, and the limiting block cooperates with the limiting hole.

[0023] The coordinated use of the limit block and the limit hole can ensure the accurate position of the protective bracket in the battery box, prevent displacement during transportation or use, and thus ensure the stability of the entire heating bracket structure.

[0024] Preferably, in the lead-acid battery heating bracket structure described above, the battery insulation package is a double-layer structure, the outer layer is a reflective layer, and the inner layer is a thermal insulation layer.

[0025] The design of the double-layer insulation bag has an outer reflective layer that can reflect part of the heat and reduce heat loss to the outside, while the inner insulation layer can maintain the temperature of the battery components, improve the insulation effect, and ensure that the battery works at an appropriate temperature. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is an exploded view of the utility model;

[0027] Figure 2 It is a cross-sectional view of the utility model;

[0028] Figure 3 for Figure 2 A partial enlarged view of the middle A;

[0029] Figure 4 The structure diagram of the protective bracket in the utility model is shown in FIG. Figure 1 ;

[0030] Figure 5 for Figure 4 A partial enlarged view of point B in the middle;

[0031] Figure 6 The structure diagram of the protective bracket in the utility model is shown in FIG. Figure 2 ;

[0032] Figure 7 This is a schematic diagram of the structure of the heating plate in the utility model;

[0033] Figure 8 It is a structural schematic diagram of the battery box in the utility model. DETAILED DESCRIPTION

[0034] The following is combined with Figure 1-8 The present invention is further described in detail with the following specific embodiments, but they are not intended to limit the present invention:

[0035] Example 1

[0036] A lead-acid battery heating bracket structure includes a battery pressure strip 1, a battery insulation bag 2, a battery assembly 3, a heating plate 4, a temperature probe 5, a protective bracket 6, and a battery box 7. The protective bracket 6 is placed in the battery box 7, the battery insulation bag 2 is sleeved on the battery assembly 3, the protective bracket 6 is provided with a placement groove 61, and the placement groove 61 is surrounded by support steps 62. The heating plate 4 is placed in the placement groove 61, and the battery assembly 3 is placed on the support step 62. There is a gap between the heating plate 4 and the bottom of the battery assembly 3, the temperature probe 5 is electrically connected to the heating plate 4, and the battery pressure strip 1 cooperates with the battery box 7 to press the battery insulation bag 2, the battery assembly 3 and the protective bracket 6.

[0037] Preferably, a reflective film 8 is further included, and the reflective film 8 is placed under the heating plate 4 .

[0038] Preferably, the protection bracket 6 is provided with an avoidance groove 63 communicating with the placement groove 61 , and the connection terminal of the heating plate 4 is placed in the avoidance groove 63 .

[0039] Preferably, the protection bracket 6 is provided with a probe slot 64 , and the temperature probe 5 is placed in the probe slot 64 .

[0040] Preferably, the probe slot 64 is disposed on the supporting step 62 .

[0041] Preferably, battery baffles 65 are provided on both sides of the protection bracket 6 , and the battery baffles 65 abut against both sides of the battery insulation package 2 .

[0042] Preferably, the top layer of the reflective film 8 is aluminum foil.

[0043] Preferably, a limiting block 66 is provided on the bottom surface of the protection bracket 6 , and a limiting hole 71 is provided on the battery box 7 , and the limiting block 66 cooperates with the limiting hole 71 .

[0044] Preferably, the battery insulation package 2 is a double-layer structure, with the outer layer being a reflective layer and the inner layer being a heat-insulating layer.

[0045] In conclusion, the above is only a preferred embodiment of the present invention, and all equivalent changes and modifications made within the scope of the patent application for the present invention should fall within the scope of the present invention.

Claims

1. A lead-acid battery heating bracket structure, characterized in that: The invention comprises a battery pressure strip (1), a battery heat insulation bag (2), a battery assembly (3), a heating plate (4), a temperature probe (5), a protective bracket (6), and a battery box (7); the protective bracket (6) is placed in the battery box (7); the battery heat insulation bag (2) is sleeved on the battery assembly (3); the protective bracket (6) is provided with a placement groove (61); the placement groove (61) is surrounded by supporting steps (62); the heating plate (4) is placed in the placement groove (61); the battery assembly (3) is placed on the supporting steps (62); there is a gap between the heating plate (4) and the bottom of the battery assembly (3); the temperature probe (5) is electrically connected to the heating plate (4); the battery pressure strip (1) and the battery box (7) cooperate to press the battery heat insulation bag (2), the battery assembly (3) and the protective bracket (6).

2. A lead-acid battery heating bracket structure according to claim 1, characterized in that: It also comprises a reflective film (8), wherein the reflective film (8) is placed under the heating plate (4).

3. A lead-acid battery heating bracket structure according to claim 1, characterized in that: The protection bracket (6) is provided with an avoidance groove (63) which is in communication with the placement groove (61), and the connection terminal of the heating plate (4) is placed in the avoidance groove (63).

4. A lead-acid battery heating bracket structure according to claim 1, characterized in that: The protection bracket (6) is provided with a probe slot (64), and the temperature probe (5) is placed in the probe slot (64).

5. A lead-acid battery heating bracket structure according to claim 4, characterized in that: The probe clamping slot (64) is arranged on the supporting step (62).

6. A lead-acid battery heating bracket structure according to claim 1, characterized in that: Battery baffles (65) are provided on both sides of the protection bracket (6), and the battery baffles (65) abut against both sides of the battery heat insulation package (2).

7. A lead-acid battery heating bracket structure according to claim 2, characterized in that: The top layer of the reflective film (8) is aluminum foil.

8. A lead-acid battery heating bracket structure according to claim 1, characterized in that: The bottom surface of the protection bracket (6) is provided with a limiting block (66), the battery box (7) is provided with a limiting hole (71), and the limiting block (66) cooperates with the limiting hole (71).

9. A lead-acid battery heating bracket structure according to claim 1, characterized in that: The battery heat insulation bag (2) is a double-layer structure, the outer layer is a reflective layer, and the inner layer is a heat preservation layer.