Detachable intelligent driving synchronous motor
By designing a detachable intelligent drive synchronous motor, the modularly designed thread grooves and connection holes are used to solve the high maintenance costs and troubles caused by the integrated structure of the existing motor, and the effect of flexible production, convenient maintenance and cost reduction is achieved.
Patent Information
- Application Number
- CN202420649613.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-01
AI Technical Summary
Due to the integrated structure of the existing intelligent drive synchronous motor, it is more troublesome and costly to replace the entire motor when some parts are damaged.
A detachable intelligent drive synchronous motor is designed, and the threaded grooves and connection holes of the first casing, the first end cap, the second casing and the second end cap are designed to enable the various parts of the motor to be detachably connected, achieving a modular design.
The design makes motor production more flexible, facilitates assembly and maintenance, reduces maintenance costs, improves maintenance efficiency, and extends the service life of the motor.
Smart Images

Figure CN222638263U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motors, in particular to a detachable intelligent drive synchronous motor. Background Art
[0002] Traditional synchronous motors with intelligent drives generally include a driver box assembly, a stator assembly, and a rotor assembly. A casing is provided outside the stator and rotor to support and protect the whole. When the driver box assembly and the casing are covered, the shell of the motor is formed. The end cover and the driver in the prior art are installed in a driver box assembly (which has both the end cover and the driver installation function). The driver box assembly has a rotor assembly pulled by bolts. After the driver box assembly and the casing are assembled and installed, if defective products are found, they cannot be disassembled and recycled, resulting in material waste and loss, and increasing production costs. At the same time, since the synchronous motor driver is controlled by a large number of electronic components and internal software, and the failure rate of electronic components is relatively high, once the electronic components or software in the driver fail, after-sales operation and maintenance can only send the entire motor to the customer, and the operation and maintenance cost is relatively high.
[0003] Most of the existing motors are integrated structures. When some parts are damaged, the entire motor needs to be replaced, which is troublesome and costly. Therefore, it is necessary to design a detachable intelligent drive synchronous motor to facilitate the replacement of damaged parts. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a detachable intelligent drive synchronous motor, which has the advantages of being detachable and convenient for replacing damaged parts at low cost. It solves the problem that when some parts of the existing motor are damaged, the entire motor needs to be replaced, which is troublesome and costly.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned detachable, convenient replacement of damaged parts, and low cost purposes, the utility model provides the following technical solutions: a detachable intelligent drive synchronous motor, comprising a first housing, wherein the outer wall of the first housing is provided with a plurality of first thread grooves;
[0008] A first end cover, wherein a plurality of first connection holes corresponding to the first thread grooves are formed on an edge of the first end cover, and one end of the first end cover is detachably connected to one end of the first housing;
[0009] A second housing, wherein the bottom end of the second housing is detachably connected to the other end of the first end cover;
[0010] The second end cover is detachably connected to the other end of the second housing.
[0011] Preferably, four first thread grooves are symmetrically arranged, and four first connecting holes are correspondingly arranged.
[0012] Preferably, the first end cover is also provided with a through hole.
[0013] Preferably, the first end cover is also provided with a plurality of second connection holes.
[0014] Preferably, the outer wall of the second housing is provided with the same number of third connection holes corresponding to the second connection holes, and the second housing is detachably connected to the first end cover by first screws penetrating the second connection holes and the third connection holes.
[0015] Preferably, the outer wall of the second housing is provided with a plurality of fourth connecting holes.
[0016] Preferably, the second end cover is provided with the same number of fifth connection holes corresponding to the fourth connection holes at the edge thereof, and the second housing and the second end cover are detachably connected by second screws penetrating the fourth connection holes and the fifth connection holes.
[0017] Preferably, the second end cover is provided with reinforcing ribs.
[0018] Preferably, the outer wall of the second housing is provided with a heat dissipation protrusion.
[0019] (III) Beneficial effects
[0020] Compared with the prior art, the utility model provides a detachable intelligent drive synchronous motor, which has the following beneficial effects:
[0021] The detachable motor is designed into multiple detachable parts. This modular design makes the production of the motor more flexible and can be combined and customized according to needs. At the same time, the modular design also facilitates the upgrade and improvement of the motor. Only a certain module needs to be replaced or upgraded without replacing the entire motor. Since the motor is detachable, when the motor fails, maintenance personnel can more easily find and replace the faulty parts without disassembling the entire motor. This greatly improves maintenance efficiency and reduces maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the structure of the first end cover 2 of the utility model;
[0024] Figure 3 This is a schematic diagram of the structure of the second housing 3 of the utility model;
[0025] Figure 4 It is a schematic diagram of the structure of the second end cover 4 of the utility model.
[0026] In the figure: 1, first housing 1; 11, first thread groove 11; 2, first end cover 2; 21, first connecting hole 21; 22, second connecting hole 22; 23, through hole 23; 3, second housing 3; 31, first screw 31; 32, heat dissipation protrusion 32; 33, fourth connecting hole 33; 34, third connecting hole 34; 4, second end cover 4; 41, second screw 41; 42, reinforcing rib 42; 43, fifth connecting hole 43. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] like Figure 1-4 As shown, a detachable intelligent drive synchronous motor comprises a first housing 1, and the outer wall of the first housing 1 is symmetrically provided with four first thread grooves 11;
[0029] A first end cover 2, wherein four first connection holes 21 corresponding to the first thread groove 11 are formed on the edge of the first end cover 2, and one end of the first end cover 2 is detachably connected to one end of the first housing 1; the first housing 1 and the first end cover 2 are detachably connected by bolts passing through the first connection holes 21 and entering the first thread groove 11;
[0030] A second housing 3, wherein the bottom end of the second housing 3 is detachably connected to the other end of the first end cover 2;
[0031] The second end cover 4 is detachably connected to the other end of the second housing 3 .
[0032] Easy to assemble and disassemble: Through the cooperation of the threaded grooves and connecting holes of the first housing 1, the first end cover 2, the second housing 3 and the second end cover 4, the various parts of the motor can be detachably connected. This design makes the assembly and disassembly of the motor simple and convenient, thereby facilitating the maintenance and replacement of parts, and improving the maintainability of the motor.
[0033] Modular design: The motor is designed into multiple detachable parts. This modular design makes the production of the motor more flexible and can be combined and customized according to needs. At the same time, the modular design also facilitates the upgrade and improvement of the motor. Only a certain module needs to be replaced or upgraded, without replacing the entire motor.
[0034] Improve maintenance efficiency: Since the motor is detachable, when the motor fails, maintenance personnel can more easily find and replace the faulty parts without disassembling the entire motor. This greatly improves maintenance efficiency and reduces maintenance costs.
[0035] Structural stability and sealing: Through the reasonable design of thread grooves and connection holes, this detachable motor can maintain structural stability and sealing after assembly. This ensures the stability and safety of the motor during operation and prevents failures caused by loose structure or poor sealing.
[0036] In summary, this detachable motor design has significant advantages in assembly, disassembly, maintenance, production flexibility and structural stability.
[0037] In this embodiment, the first end cover 2 is also provided with a through hole 23 for the connection line to pass through. This design is mainly to enable the connection line to pass through the end cover smoothly to ensure the electrical connection inside the motor. The through hole 23 provided on the first end cover 2 plays a role in connecting the line, optimizing the wiring, facilitating maintenance, and improving safety and reliability in the detachable motor. This design makes the motor more efficient and reliable in terms of electrical connection, thereby improving the overall performance and service life of the motor.
[0038] In this embodiment, three second connection holes 22 are further provided on the first end cover 2 .
[0039] In this embodiment, the outer wall of the second housing 3 is provided with the same number of third connection holes 34 corresponding to the second connection holes 22, and the second housing 3 and the first end cover 2 are detachably connected by the first screw 31 penetrating the second connection holes 22 and the third connection holes 34; the third connection holes 34 corresponding to the second connection holes 22 provided on the outer wall of the second housing 3, and the detachable connection mode achieved by penetrating these connection holes by the first screw 31, play the following key roles in the detachable motor:
[0040] Strengthening structural stability: The second housing 3 is tightly connected to the first end cover 2 by the first screw 31, which can significantly enhance the stability of the motor structure. This connection method ensures that during the operation of the motor, especially in a high load or high vibration environment, the various components can maintain a tight connection state to avoid loosening or displacement.
[0041] Simplified assembly process: The standardized connection hole and screw design makes the motor assembly process simple and efficient. Operators only need to pass the screws through the corresponding connection holes and tighten them without the need for special tools or complicated processes.
[0042] Easy maintenance and replacement: When the motor needs maintenance or component replacement, the second housing 3 and the first end cover 2 can be easily removed by loosening the screws. This design allows maintenance personnel to quickly access the inside of the motor, inspect and replace damaged components, thereby shortening maintenance time and improving maintenance efficiency.
[0043] Improve overall performance: A stable connection helps reduce vibration and noise during motor operation, thereby improving the overall performance of the motor. At the same time, a tight connection can also ensure that the electrical connection inside the motor is stable and reliable, avoiding performance degradation or failure caused by poor connection.
[0044] In summary, the third connection hole 34 provided on the outer wall of the second housing 3 and the detachable connection method realized by the first screw 31 play an important role in strengthening the structural stability, simplifying the assembly process, facilitating maintenance and replacement, and improving the overall performance. This design makes the detachable motor more reliable, efficient and easy to maintain.
[0045] In this embodiment, four fourth connecting holes 33 are disposed on the outer wall of the second housing 3 .
[0046] In this embodiment, the second end cover 4 is provided with the same number of fifth connection holes 43 corresponding to the fourth connection holes 33, and the second housing 3 and the second end cover 4 are detachably connected by the second screw 41 penetrating the fourth connection holes 33 and the fifth connection holes 43; the fifth connection holes 43 corresponding to the fourth connection holes 33 provided at the edge of the second end cover 4, and the detachable connection mode achieved by penetrating these connection holes by the second screw 41, play multiple key roles in the detachable motor. These roles mainly include:
[0047] Enhanced structural stability: The second screw 41 tightly connects the second end cover 4 and the second housing 3, thereby enhancing the stability and rigidity of the overall structure of the motor. This strong connection ensures that the motor can maintain a stable operating state under high load or high vibration working environments, and reduces failures caused by loose structures.
[0048] Simplified assembly and disassembly process: The standardized design of the fourth connection hole 33 and the fifth connection hole 43 makes the assembly of the second end cover 4 and the second housing 3 simple and direct. By using the second screw 41, the operator can quickly and accurately complete the assembly process. Similarly, the disassembly process also becomes convenient and fast, which improves work efficiency.
[0049] Easy maintenance and replacement: The detachable connection allows the second end cover 4 and the second housing 3 to be easily separated when maintenance or replacement of parts is required. This design allows maintenance personnel to easily access the inside of the motor to inspect and replace damaged parts, shortening maintenance time and reducing maintenance costs.
[0050] Improve overall performance: A stable connection helps reduce vibration and noise during motor operation, thereby improving the overall performance of the motor. In addition, this connection method also helps maintain the sealing of the motor, preventing impurities such as dust and moisture from entering the motor and affecting its normal operation.
[0051] In summary, the fifth connection hole 43 provided at the edge of the second end cover 4 and the detachable connection mode realized by the second screw 41 play an important role in enhancing structural stability, simplifying the assembly and disassembly process, facilitating maintenance and replacement, and improving overall performance. This design makes the detachable motor more reliable, efficient and easy to maintain.
[0052] In this embodiment, the second end cover 4 is provided with a reinforcing rib 42; the reinforcing rib 42 has various functions on the second end cover 4, which not only improves the structural strength and rigidity of the product, but also improves the force distribution, optimizes the product performance, and increases the stability and reliability. This makes the entire motor more stable and reliable during operation, and prolongs the service life of the motor.
[0053] In this embodiment, the outer wall of the second housing 3 is provided with heat dissipation protrusions 32; the heat dissipation protrusions 32 provided on the outer wall of the second housing 3 mainly serve to enhance the heat dissipation effect. These heat dissipation protrusions 32 can increase the surface area of the housing, thereby expanding the contact area with the surrounding air, making it easier for heat to be dissipated to the external environment. When the motor is running, a large amount of heat will be generated inside. If there are no effective heat dissipation measures, this heat may cause the temperature of the motor to rise, thereby affecting its performance and stability, and may even cause damage. The purpose of the heat dissipation protrusions 32 is to better conduct the heat to the outside of the housing, and take away the heat through air convection and other means, to ensure that the motor can operate stably within a suitable temperature range. Therefore, the heat dissipation protrusions 32 play an important role in improving the heat dissipation efficiency of the motor and extending the service life of the motor.
[0054] In summary, the detachable motor is designed into multiple detachable parts. This modular design makes the production of the motor more flexible and can be combined and customized according to needs. At the same time, the modular design also facilitates the upgrade and improvement of the motor. It only needs to replace or upgrade a certain module without replacing the entire motor. Since the motor is detachable, when the motor fails, maintenance personnel can more easily find and replace the faulty parts without disassembling the entire motor. This greatly improves maintenance efficiency and reduces maintenance costs.
[0055] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0056] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A detachable intelligent drive synchronous motor, characterized in that: It comprises a first housing (1), wherein the outer wall of the first housing (1) is provided with a plurality of first thread grooves (11); A first end cover (2), wherein a plurality of first connection holes (21) corresponding to the first thread grooves (11) are formed on an edge of the first end cover (2), and one end of the first end cover (2) is detachably connected to one end of the first housing (1); a second housing (3), wherein the bottom end of the second housing (3) is detachably connected to the other end of the first end cover (2); A second end cover (4), wherein the second end cover (4) is detachably connected to the other end of the second housing (3).
2. A detachable intelligent drive synchronous motor according to claim 1, characterized in that: Four of the first thread grooves (11) are symmetrically arranged, and four of the first connection holes (21) are correspondingly arranged.
3. The detachable intelligent drive synchronous motor according to claim 1, characterized in that: The first end cover is also provided with a through hole (23).
4. The detachable intelligent drive synchronous motor according to claim 1, characterized in that: The first end cover (2) is also provided with a plurality of second connection holes (22).
5. The detachable intelligent drive synchronous motor according to claim 1, characterized in that: The outer wall of the second housing (3) is provided with the same number of third connection holes (34) as the second connection holes (22), and the second housing (3) and the first end cover (2) are detachably connected by first screws (31) penetrating the second connection holes (22) and the third connection holes (34).
6. A detachable intelligent drive synchronous motor according to claim 1 or 5, characterized in that: The outer wall of the second housing (3) is provided with a plurality of fourth connection holes (33).
7. The detachable intelligent drive synchronous motor according to claim 1, characterized in that: The second end cover (4) is provided with the same number of fifth connection holes (43) as the fourth connection holes (33) at the edge thereof, and the second housing (3) and the second end cover (4) are detachably connected by second screws (41) penetrating the fourth connection holes (33) and the fifth connection holes (43).
8. A detachable intelligent drive synchronous motor according to claim 1 or 7, characterized in that: The second end cover (4) is provided with a reinforcing rib (42).
9. The detachable intelligent drive synchronous motor according to claim 1, characterized in that: The outer wall of the second housing (3) is provided with a heat dissipation protrusion (32).
Citation Information
Cited By
Detachable intelligent driving synchronous motor
CN224401281U