Photovoltaic guide rail heightening base
By designing a photovoltaic rail elevation base including bottom plate, side plate and boss, the problem of aging of existing rubber pads is solved, and structural stability and durability are improved, reducing maintenance and replacement costs.
Patent Information
- Application Number
- CN202421292780.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-06
AI Technical Summary
Existing photovoltaic rail elevation bases usually use rubber pads, which aging under ultraviolet rays and extreme temperatures, resulting in hardening, brittleness or cracking, and high maintenance and replacement costs.
A photovoltaic rail elevation base is designed, including a base plate, side plate and boss. The side plates apply clamping force through the bending part. The boss in the center of the base plate provides stable vertical support. The base plate and side plate are made of stainless steel, aluminum alloy or galvanized aluminum-magnesium materials to increase durability.
This design improves structural stability and durability, ensuring the fixation and stable installation of the guide rails through the clamping force of the bend and the support force of the boss, reducing the need for maintenance and replacement.
Smart Images

Figure CN222638437U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of photovoltaic brackets, and specifically designs a photovoltaic guide rail heightening base. Background Art
[0002] The photovoltaic rail heightening base plays a certain role in the rail installation of the photovoltaic system. It can provide additional height for the rail to adapt to different installation environments and component requirements. For example, they can be used to adjust the distance between the photovoltaic panels and the ground to meet the needs of cleaning and maintenance, or to ensure that the components will not be affected by snow or water accumulation; the photovoltaic rail heightening base can prevent the rail from direct contact with the ground, thereby achieving a heat insulation effect and reducing the impact of ground temperature on the performance of photovoltaic modules; it can make the installation of the rail more flexible.
[0003] However, the existing photovoltaic rail heightening bases usually use rubber pads. The rubber material will age over time, especially under ultraviolet radiation and extreme temperatures. The rubber pads may become hard, brittle, or even cracked; even regular maintenance and replacement will increase the corresponding costs. Utility Model Content
[0004] The utility model provides a photovoltaic guide rail heightening base, which can effectively solve the above-mentioned problem.
[0005] The utility model is achieved in this way:
[0006] A photovoltaic rail heightening base, comprising:
[0007] Base plate;
[0008] Side panels, symmetrically arranged on both sides of the bottom panel;
[0009] At least one boss is provided at the center of the upper surface of the bottom plate, the upper end surface of the boss is parallel to the bottom surface and forms a support with the bottom surface of the guide rail, and the side plate is provided with a bent portion protruding toward the boss to apply clamping force to both sides of the guide rail.
[0010] As a further improvement, the side panel also includes a vertical section, the bending portion includes a first bending section and a second bending section, the vertical section is vertically connected to the bottom plate, the first bending section is bent toward the side close to the boss and forms an angle R1 with the vertical section, the second bending section is bent toward the side away from the boss and forms an angle R2 with the first bending section.
[0011] As a further improvement, the boss includes a horizontal portion and inclined portions symmetrically arranged at both ends of the horizontal portion, the inclined portion and the bottom plate form an angle R3, and 30°≤R3≤60°.
[0012] As a further improvement, the angle R1 between the first bending section and the vertical section is smaller than the angle R2 between the second bending section and the first bending section.
[0013] As a further improvement, a rounded transition is provided at the connection between the first bending section and the second bending section.
[0014] As a further improvement, the bottom plate and the side plates are made of one of the following materials: stainless steel, aluminum alloy or galvanized aluminum-magnesium.
[0015] As a further improvement, a rubber pad is provided on the lower end surface of the bottom plate.
[0016] The beneficial effects of the utility model are:
[0017] Stable structure and strong durability: The one-piece structure of the bottom plate and the side plate improves the overall strength and is easy to process. The boss in the center of the bottom plate can be added as needed and formed by die stamping to provide stable vertical support for the guide rail. The bent part on the side plate is designed to apply clamping force to ensure the fixation of the guide rail and the base, without the need for bolts or other accessories. In addition, the base can be used with rubber pads to increase friction and prevent sliding. The angle optimization design makes the guide rail installation more stable, and the rounded transition is easy to install. Overall, this heightened base has a stable structure, easy installation, and strong durability. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a stereogram provided by an embodiment of the utility model.
[0020] Figure 2 It is the front view provided by the embodiment of the utility model.
[0021] Figure 3 It is a side view provided by an embodiment of the utility model.
[0022] Figure 4 It is a schematic diagram of guide rail installation provided by an embodiment of the utility model.
[0023] Reference numerals:
[0024] 1. bottom plate; 11. boss; 111. horizontal portion; 112. inclined portion;
[0025] 2. side plate; 21. vertical section; 22. bending portion; 221. first bending section; 222. second bending section;
[0026] 3. Rubber pad; 4. Guide rail. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is claimed, but merely represents selected embodiments of the utility model.
[0028] In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0029] Reference Figure 1-3 As shown, a photovoltaic rail heightening base includes a bottom plate 1 and side plates 2, wherein the side plates 2 are symmetrically arranged on both sides of the bottom plate 1, and the bottom plate 1 and the side plates 2 are integrally formed by bending a flat plate material, and the integrally formed structure has high strength and is easy to process.
[0030] At least one boss 11 is provided at the center of the upper surface of the bottom plate 1, and multiple bosses can be provided as needed to increase the supporting force. The boss 11 is formed by stamping the bottom plate 1 with a mold. The upper end surface of the boss 11 is parallel to the bottom surface, and the upper end surface of the boss 11 contacts the bottom surface of the guide rail to provide vertical supporting force for the guide rail 4. A bent portion 22 protruding toward the boss 11 is provided on the side plate 2, and a clamping force is applied to both sides of the guide rail 4 to fix the photovoltaic guide rail heightening base and the guide rail. The bottom plate 1 can be placed on the mounting plane of the guide rail, or a rubber pad 3 can be provided on the lower end surface of the bottom plate 1, which can increase the friction between the photovoltaic guide rail heightening base and the mounting plane to prevent the photovoltaic guide rail heightening base from sliding. The volume of the rubber pad 3 is not large, and is smaller than the existing rubber pad 3 used as a heightening base. Even if the rubber pad 3 is damaged after a long time, it will not have a significant adverse effect on the overall effect of the photovoltaic guide rail heightening base.
[0031] The side plate 2 further includes a vertical section 21. The bent portion 22 includes a first bent section 221 and a second bent section 222. The vertical section 21 is vertically connected to the bottom plate 1. The first bent section 221 bends towards the side close to the boss 11 and forms an angle R1 with the vertical section 21. The second bent section 222 bends towards the side away from the boss 11 and forms an angle R2 with the first bent section 221. When the angle between the first bent section 221 and the horizontal plane is less than the angle between the hypotenuse at the bottom of the guide rail and the horizontal plane, when the guide rail 4 is installed on the photovoltaic guide rail heightening base, the first bent section 221 abuts against the hypotenuse at the bottom of the guide rail 4, and the side plate 2 undergoes elastic deformation towards the outside, making the connection between the guide rail and the photovoltaic guide rail heightening base more stable.
[0032] The boss 11 includes a horizontal portion 111 and inclined portions 112 symmetrically arranged at both ends of the horizontal portion 111. The inclined portions 112 form an angle R3 with the bottom plate 1, and 30° ≤ R3 ≤ 60°. This can make the boss 11 form more stably, reduce the possibility of material tearing, the height of the boss 11 can also meet certain requirements, and moreover, the downward pressure of the guide rail 4 is more evenly distributed, making the load-bearing stability of the boss 11 better.
[0033] The angle R1 between the first bent section 221 and the vertical section 21 is less than the angle R2 between the second bent section 222 and the first bent section 221. The second bent section is located at the open section of the photovoltaic guide rail heightening base. R1 < R2 can make the guide rail 4 easier to install.
[0034] A fillet transition is provided at the connection between the first bent section 221 and the second bent section 222 for the guide rail 4 to be snapped in. As Figure 4 shown, when the guide rail is snapped into the photovoltaic guide rail heightening base, one side is first inserted to abut against the first bent section 221, and the other section only needs to be gently pressed in, and the installation is completed.
[0035] The bottom plate 1 and the side plate 2 are made of one of the following materials: stainless steel, aluminum alloy or galvanized aluminum magnesium. In this embodiment, galvanized aluminum magnesium material is preferably used, which has good anti-corrosion performance and damage resistance, and is lighter and more convenient in quality.
[0036] The above is only the preferred embodiment of the present invention and is not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A photovoltaic rail heightening base, characterized in that: include: Bottom plate (1); Side plates (2) are symmetrically arranged on both sides of the bottom plate (1); At least one boss (11) is provided at the center of the upper surface of the base plate (1), the upper end surface of the boss (11) is parallel to the base plate (1) and forms a support with the bottom surface of the guide rail, and the side plate (2) is provided with a bent portion (22) protruding toward the boss (11) to apply a clamping force to both sides of the guide rail.
2. A photovoltaic rail heightening base according to claim 1, characterized in that: The side plate (2) further comprises a vertical section (21), and the bending portion (22) comprises a first bending section (221) and a second bending section (222), the vertical section (21) is vertically connected to the bottom plate (1), the first bending section (221) is bent toward a side close to the boss (11) and forms an angle R1 with the vertical section (21), and the second bending section (222) is bent toward a side away from the boss (11) and forms an angle R2 with the first bending section (221).
3. The photovoltaic rail heightening base according to claim 1, characterized in that: The boss (11) comprises a horizontal portion (111) and inclined portions (112) symmetrically arranged at two ends of the horizontal portion (111); the inclined portion (112) and the bottom plate (1) form an angle R3, and 30°≤R3≤60°.
4. The photovoltaic rail heightening base according to claim 2, characterized in that: An included angle R1 between the first bending section (221) and the vertical section (21) is smaller than an included angle R2 between the second bending section (222) and the first bending section (221).
5. The photovoltaic rail heightening base according to claim 2, characterized in that: A rounded transition is provided at the connection between the first bending section (221) and the second bending section (222).
6. The photovoltaic rail heightening base according to claim 1, characterized in that: The bottom plate (1) and the side plate (2) are made of one of the following materials: stainless steel, aluminum alloy or galvanized aluminum-magnesium.
7. A photovoltaic rail heightening base according to any one of claims 1-6, characterized in that: A rubber pad (3) is provided on the lower end surface of the bottom plate (1).