High-density pool mud scraper
By introducing a sludge chopping device and a drug release device driven by a driving motor into the high-density sedimentation tank scraper, the problem of low efficiency of traditional sludge scrapers is solved, and efficient sludge scraping and treatment is achieved.
Patent Information
- Application Number
- CN202420919751.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-04-29
AI Technical Summary
When traditional mud scrapers scrape sludge in high-density sedimentation tanks, they suffer from high resistance and low scraping efficiency.
A high-density pool sludge scraper is designed to drive the sludge chopping device to break the overall structure of the sludge by driving the motor, reducing its adhesion to the pool body, and applying chemical agents to the sludge during the chopping process through the drug release device to improve the flowability of the sludge.
It significantly improves the efficiency of sludge scraping, reduces the resistance of the sludge scraper during the sludge scraping process, and improves the fluidity and treatment effect of the sludge.
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Figure CN222641310U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sewage treatment auxiliary equipment, in particular to a high-density pool mud scraper. Background Art
[0002] High-density sedimentation tank is an important part of the water treatment system, and its performance is directly related to the treatment efficiency of the entire system. The scraper is a key equipment in the high-density sedimentation tank. Its main function is to scrape the mud inside the tank to remove the sludge settled at the bottom of the tank and ensure the cleanliness and normal operation of the tank.
[0003] However, traditional scrapers often have some problems in use. Since the sludge at the bottom of the pool body is an integral structure and has strong adhesion to the pool body, the scraper blade encounters great resistance during the scraping process and the scraping efficiency is low. Utility Model Content
[0004] In order to solve the technical problem that the existing sludge coagulates and adheres to the pool body, resulting in low scraping efficiency, the utility model provides a high-density pool scraper.
[0005] The technical solution of the utility model is realized by the following scheme: a high-density pool scraper, comprising a sedimentation tank and a working bridge, the top opening of the sedimentation tank is overlapped with the working bridge, the working bridge is provided with a driving motor and a medicine placing device, the driving motor is connected to the working bridge, the support frame, the first stirring fan and the second stirring fan through a rotating shaft, the upper surface of the support frame is fixedly installed with a sludge chopping device through a bearing frame, the lower surface of the support frame is provided with a plurality of scraping plates, and the medicine placing device is connected with the sludge chopping device;
[0006] A mud collecting tank is provided in the sedimentation tank, and the first stirring fan and the second stirring fan are located in the mud collecting tank.
[0007] Through the above technical scheme, the sludge shredding device is driven by the driving motor to break the overall structure of the sludge, reduce its adhesion to the pool body, thereby reducing the resistance encountered by the scraper during the scraping process, and significantly improving the scraping efficiency. The drug delivery device is connected to the sludge shredding device, and can be used to add chemical agents such as flocculants or other sludge conditioners to the sludge while shredding the sludge, which helps to further improve the fluidity of the sludge, reduce its adhesion, and improve the scraping effect.
[0008] Preferably, the support frame is symmetrically arranged on both sides of the rotating shaft, the sludge chopping device is fixedly installed on one end of the support frame, the sludge chopping device is centrally symmetrically arranged, and the scraper blade is centrally symmetrically arranged.
[0009] Preferably, the sludge shredding device comprises a plurality of sludge shredding heads, a plurality of cutting knives, a bottom brush and a connector, wherein the plurality of sludge shredding heads and the plurality of cutting knives are fixedly mounted on the connector, a plurality of cutting knives are provided with bottom brushes on their bottom surfaces, and the connector is connected to the support frame via a carrier frame.
[0010] Preferably, a plurality of mud crushing heads are fixedly mounted on the lower surface of the connector close to the edge sides of the plurality of cutting knives, and the medicine placing device is connected to the carrier, the connector and the plurality of cutting knives.
[0011] Through the above technical scheme, the central symmetrical setting makes the entire scraper more stable during operation, reduces uneven force, and improves the service life and reliability of the equipment. The sludge crushing head, cutting knife, and bottom brush work together to more effectively crush the sludge at the bottom of the pool, complete the crushing of larger sludge blocks, fine cutting and bottom sludge, ensure the thoroughness of subsequent scraping by the scraper, and improve the efficiency and effect of scraping.
[0012] Preferably, the medicine releasing device comprises a medicine box, an electric valve and a nozzle. The medicine box is installed on the working bridge on both sides of the driving motor. The medicine outlet end of the medicine box is installed with an electric valve. The medicine box is connected to a carrier, a connector and a plurality of cutting knives through a pipeline. A nozzle is installed on one side of the cutting knives close to the scraper.
[0013] Preferably, the carrier, the connector and the plurality of cutting knives are internally connected.
[0014] Through the above technical scheme, the agent can be more evenly dispersed in the sludge as the cutting knife moves, thereby improving the efficiency of the agent's use, further improving the fluidity of the sludge, and reducing its adhesion. The electric valve remote control can achieve precise control of the amount of agent added, and the amount of agent added can be adjusted according to actual needs to avoid waste.
[0015] In summary, the utility model has the following beneficial effects:
[0016] 1. The utility model drives the sludge chopping device through a driving motor to break the overall structure of the sludge, reduce the adhesion between the sludge and the pool body, thereby reducing the resistance encountered by the scraper during the scraping process and significantly improving the scraping efficiency. The drug delivery device is connected to the sludge chopping device, and can add chemical agents such as flocculants or other sludge conditioners to the sludge while chopping the sludge, which helps to further improve the fluidity of the sludge, reduce its adhesion, and improve the scraping effect.
[0017] 2. The central symmetrical setting makes the entire scraper more stable during operation, reduces uneven force, and improves the service life and reliability of the equipment. The sludge crushing head, cutting knife, and bottom brush work together to more effectively crush the sludge at the bottom of the pool, complete the crushing of larger sludge blocks, fine cutting and bottom sludge, ensure the thoroughness of subsequent scraping by the scraper, and improve the efficiency and effect of scraping.
[0018] 3. The agent can be more evenly dispersed in the sludge as the cutting knife moves, which improves the efficiency of the agent's use, further improves the fluidity of the sludge, and reduces its adhesion. The electric valve remote control can achieve precise control of the amount of agent added, and adjust the amount of agent added according to actual needs to avoid waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0020] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;
[0021] Figure 3 It is a schematic diagram of the three-dimensional structure of the utility model after removing the sedimentation tank;
[0022] Figure 4 It is a three-dimensional structural schematic diagram of the sludge chopping device of the utility model;
[0023] Figure 5 It is a schematic diagram of the structure of the utility model from a top view.
[0024] Explanation of the reference numerals: 1. Sludge chopping device; 11. Sludge crushing head; 12. Cutting knife; 13. Bottom brush; 2. Sludge scraper; 3. Medicine dispensing device; 31. Medicine box; 32. Electric valve; 33. Nozzle; 4. First stirring fan; 5. Second stirring fan; 6. Mud collecting trough; 7. Mud delivery pump; 8. Carrying frame. DETAILED DESCRIPTION
[0025] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure. The present invention is further described in detail below in conjunction with the accompanying drawings.
[0027] A high density pool scraper, such as Figure 1-5As shown, it includes a sedimentation tank and a working bridge. The working bridge is overlapped at the opening of the top surface of the sedimentation tank. The working bridge is provided with a driving motor and a medicine releasing device 3. The driving motor is connected to the working bridge, the support frame, the first stirring fan 4 and the second stirring fan 5 through a rotating shaft. The upper surface of the support frame is fixedly installed with a sludge chopping device 1 through a bearing frame 8. The lower surface of the support frame is provided with a plurality of scraper blades 2. The medicine releasing device 3 is connected with the sludge chopping device 1. A sludge collecting trough 6 is opened in the sedimentation tank. The first stirring fan 4 and the second stirring fan 5 are located in the sludge collecting trough 6. A mud discharge pipe is provided at the bottom of the sedimentation tank. A mud pump 7 is installed on the mud discharge pipe. The mud discharge pipe is connected with the mud collecting trough 6. The second stirring fan 5 is close to the bottom of the mud collecting trough 6, and the fan wings of the second stirring fan 5 are close to the side wall of the mud collecting trough 6, so as to clean the sludge on the side wall. The fan wings are inclined at forty-five degrees and are arranged through The second stirring fan 5 is convenient for sweeping the sludge in the sludge collecting tank 6 into the sludge discharge pipe, which effectively prevents the accumulation and blockage of sludge, increases the sludge discharge speed, and optimizes the cleaning effect. The first stirring fan 4 is located at the sludge inlet of the sludge collecting tank 6 above it, which is convenient for breaking up and stirring the sludge to prevent coagulation. The sludge chopping device 1 can separate and crush the sludge at the bottom of the sedimentation tank, which not only makes the sludge easier to handle, but also reduces the resistance of the scraper 2 when scraping the sludge. The medicine in the medicine dispensing device 3 is preferably a sludge conditioner, which can change the surface structure of the sludge, reduce the solid surface load and specific surface area of the sludge, thereby helping to improve the sludge treatment effect and speed. A number of fixed ribs are installed between the working bridge and the support frame to increase the safety of the device connection. The driving motor drives the whole to make a circular motion in the sedimentation tank to evenly treat the bottom of the sedimentation tank.
[0028] The supporting frame 8 is symmetrically arranged on both sides of the rotating shaft, and the sludge chopping device 1 is fixedly installed at one end of the supporting frame 8. The sludge chopping device 1 is centrally symmetrically arranged, and the scraper plate 2 is centrally symmetrically arranged. The symmetrical design makes the whole device evenly stressed during operation, reduces the vibration caused by uneven stress, and thus improves the stability and reliability of the equipment. During circular motion, the two centrally symmetrically arranged sludge chopping devices 1 chop and separate the sludge back and forth, the main body of the scraper plate 2 has an inclination, and the side walls on both sides of the main body of the scraper plate 2 also have an inclination, and are provided with oblique cutting edges, which can better fit the surface of the sludge and facilitate scraping.
[0029] The sludge shredding device 1 comprises a plurality of sludge shredding heads 11, a plurality of cutting knives 12, a bottom brush 13 and a connector. The plurality of sludge shredding heads 11 and the plurality of cutting knives 12 are fixedly mounted on the connector. The bottom surfaces of the plurality of cutting knives 12 are mounted with bottom brushes 13. The connector is connected to the support frame through a carrier frame 8. The number of sludge shredding heads 11 is preferably three, and the number of cutting knives 12 is preferably five. All of them are arranged to rub the edges to the maximum extent, thereby ensuring the maximization of the shredding area, thereby effectively reducing the resistance of the subsequent scraper 2. The sludge shredding head 11 is "Λ"-shaped and has a certain slope, similar to a plow blade, which can more effectively perform preliminary sludge crushing and stirring, so that the subsequent cutting knives 12 can be used for sludge shredding. The processing is smoother, and a plurality of mud crushing heads 11 are fixedly installed on the lower surface of the connector near the edge side of the plurality of cutting knives 12. The shape of the end fixedly installed with the connector is just adapted to the triangular shape of the edge of the cutting knife 12. The medicine releasing device 3 connects the supporting body, the connector and the plurality of cutting knives 12. The supporting body, the connector and the plurality of cutting knives 12 have cavities adapted to the pipes, so that the medicine can be conveniently added during the sludge chopping process to enhance the processing effect. The bottom brush 13 at the bottom of the cutting knife 12 helps to scrape the sludge attached to the bottom of the sedimentation tank during movement, which is convenient for the subsequent operation of the scraper 2, further reduces the resistance of the scraper 2, and ensures continuous and efficient operation.
[0030] The medicine dispensing device 3 includes a medicine box 31, an electric valve 32 and a nozzle 33. The medicine box 31 is installed on the working bridges on both sides of the driving motor. The electric valve 32 is installed at the medicine outlet of the medicine box 31. The medicine box 31 is connected to the carrier, the connector and a plurality of cutting knives 12 through a pipeline. The nozzle 33 is installed on the side of the plurality of cutting knives 12 close to the scraper 2. The carrier, the connector and the plurality of cutting knives 12 are internally connected. The electric valve 32 accurately controls the amount of medicine to be put in, improves the use efficiency of the medicine, and ensures the stability and Safety, the agent is transmitted to the cavity connected by the carrier, the connector and several cutting knives 12 through the pipeline, and the agent is evenly distributed in the whole sludge treatment process and fully mixed with the sludge to ensure that the agent is continuously and evenly sprayed during the cutting and scraping process, which further enhances the treatment effect. The nozzle 33 adopts a one-way anti-mud nozzle 33 to prevent sludge or other impurities from backflowing into the nozzle 33 or the pipeline, thereby keeping the nozzle 33 unobstructed and working efficiently.
[0031] The communication control methods between devices all adopt existing communication methods and are not the innovation of this application.
[0032] Working principle: When cleaning the sludge, the staff starts the driving motor, which drives the working bridge and the supporting frame to make circular motion. At this time, the two centrally symmetrical mud crushing heads 11 start to break the mud and break it up. The cutting knife 12 further breaks it up, and the bottom brush 13 scrapes the bottom surface of the sedimentation tank to reduce the resistance of the mud scraper 2 when scraping the mud, and finally evacuates the sludge, which is easily scraped off by the mud scraper 2. While making circular motion, the electric valve 32 controls the medicine box 31 to release the medicine, which is sprayed out by the nozzle 33 behind the cutting knife 12 to improve the scraping quality;
[0033] The evacuated sludge enters the mud collecting tank 6 from the inclined surface of the sedimentation tank and is further evacuated by the first stirring fan 4, and is transported by the second stirring fan 5. The sludge is swept to the mud outlet pipe and transported out by the mud pump 7. While the second stirring fan 5 rotates and transports, it also scrapes the sludge on the side wall of the mud collecting tank 6 to complete effective cleaning.
[0034] The above description is only a preferred embodiment of the present invention and does not constitute any other form of limitation to the present invention. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes for application in other fields. However, any simple modification or equivalent change made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A high-density pool scraper, comprising a sedimentation tank and a working bridge, wherein the top opening of the sedimentation tank is overlapped with a working bridge, characterized in that: The working bridge is provided with a driving motor and a medicine placing device (3), the driving motor is connected to the working bridge, the support frame, the first stirring fan (4) and the second stirring fan (5) via a rotating shaft, the upper surface of the support frame is fixedly mounted with a sludge chopping device (1) via a bearing frame (8), the lower surface of the support frame is provided with a plurality of scraping blades (2), and the medicine placing device (3) is connected to the sludge chopping device (1); A mud collecting trough (6) is provided in the sedimentation tank, and the first stirring fan (4) and the second stirring fan (5) are located in the mud collecting trough (6).
2. A high density pool scraper according to claim 1, characterized in that: The support frame (8) is symmetrically arranged on both sides of the rotating shaft, the sludge chopping device (1) is fixedly mounted on one end of the support frame (8), the sludge chopping device (1) is centrally symmetrically arranged, and the scraper blade (2) is centrally symmetrically arranged.
3. A high density pool scraper according to claim 2, characterized in that: The sludge chopping device (1) comprises a plurality of sludge chopping heads (11), a plurality of cutting knives (12), a bottom brush (13) and a connecting body, wherein the plurality of sludge chopping heads (11) and the plurality of cutting knives (12) are fixedly mounted on the connecting body, the bottom surfaces of the plurality of cutting knives (12) are mounted with bottom brushes (13), and the connecting body is connected to a supporting frame via a bearing frame (8).
4. A high density pool scraper according to claim 3, characterized in that: A plurality of mud crushing heads (11) are fixedly mounted on the lower surface of the connecting body close to the edge side of the plurality of cutting knives (12), and the medicine placing device (3) is connected to the supporting body, the connecting body and the plurality of cutting knives (12).
5. A high density pool scraper according to claim 4, characterized in that: The medicine dispensing device (3) comprises a medicine box (31), an electric valve (32) and a nozzle (33); the medicine box (31) is mounted on working bridges on both sides of a driving motor; an electric valve (32) is mounted on a medicine outlet end of the medicine box (31); the medicine box (31) is connected to a carrier, a connector and a plurality of cutting knives (12) via a pipeline; and a nozzle (33) is mounted on a side of the plurality of cutting knives (12) close to a scraper (2).
6. A high density pool scraper according to claim 4, characterized in that: The carrier, the connector and the plurality of cutting knives (12) are internally connected.