Continuous crystallization device

By using air compressor and inclined air outlet technology in the potassium dihydrogen phosphate continuous crystallization device, the crushing effect and efficiency of the raw materials are improved. The cleaning and screening effect of the screen plate is ensured through the design of the connecting rod and the brush plate, and the problems of uneven crushing and blockage in the prior art are solved.

CN222642168UActive Publication Date: 2025-03-21DEXING DEBANG CHEM IND CO LTD
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Patent Information

Application Number
CN202421011006.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-03-21
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing potassium dihydrogen phosphate continuous crystallization device is not ideal when crushing raw materials, resulting in a long time to evenly crush, affecting the crushing efficiency.

Method used

A continuous crystallization device is designed, using an air compressor to send high-pressure gas into and out of the air outlet plate, and blow the raw material up and roll it through the inclined air outlet nozzle, making it repeatedly contact with the crushing knife, improving the crushing effect and efficiency. At the same time, by setting up connecting rods, slide chutes, springs and brush plates, ensure that the brush plates fit with the screen plates, clean up raw materials, and avoid clogging.

Benefits of technology

It significantly improves the crushing effect and efficiency of raw materials, makes the crushing more uniform, and ensures the cleaning and screening effect of the screen plate, avoids raw material blockage, and improves the efficiency of the overall process.

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Abstract

The utility model discloses a continuous crystallization device which comprises a crushing box, a box cover is detachably installed on the top face of the crushing box, a feeding port is fixedly installed on the surface of the box cover, a dustproof cover is installed on the top face of the feeding port, a crushing motor is fixedly installed on the top face of the box cover, and a crushing motor is fixedly installed on the top face of the box cover. And the output end of the crushing motor extends into the crushing box and is vertically provided with a crushing rod, the surface of the crushing rod is detachably provided with a crushing cutter, and the bottom surface of the crushing box is in threaded connection with a sieve plate. According to the raw material crushing device, the air compressor is arranged, the air compressor works to send high-pressure air into the air inlet plate, then the high-pressure air is blown out of the air outlet nozzles which are obliquely arranged, and raw materials can be blown upwards to roll over in the crushing process of the raw materials, so that the blown raw materials can be in contact with the crushing cutters repeatedly, and the crushing efficiency is improved. And the crushing effect and efficiency of the raw materials are improved, and the raw materials are crushed more ideally and uniformly.
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Description

Technical Field

[0001] The utility model relates to the technical field of crystallization devices, in particular to a continuous crystallization device. Background Art

[0002] Potassium dihydrogen phosphate is a chemical with deliquescent properties. When heated to 400°C, it melts into a transparent liquid and solidifies into an opaque glassy potassium metaphosphate after cooling. It is stable in the air, soluble in water, and insoluble in ethanol. It is used as a buffer and culture agent in industry; it is also used as a bacterial culture agent, a flavoring agent for synthesizing sake, a raw material for making potassium metaphosphate, a culture agent, a fortifier, a bulking agent, and a fermentation aid for brewing yeast, and is used as a high-efficiency phosphorus-potassium compound fertilizer in agriculture. At present, the main process methods for producing potassium dihydrogen phosphate in my country include neutralization, extraction, double decomposition, and ion exchange. The common point of the above preparation methods is that first, a potassium dihydrogen phosphate solution is obtained by reaction, and then the obtained solution is concentrated, crystallized, centrifuged, dried, and other steps to obtain the final product. Among them, the steps of concentration, crystallization, centrifugation, drying, etc. are all part of the process of separating and purifying potassium dihydrogen phosphate. In this process, the uneven crystal particles will affect the effect of centrifugation, so it is necessary to crush the crystallized potassium dihydrogen phosphate and then collect it.

[0003] The existing technology has the following problems:

[0004] After searching, Chinese Patent Publication No.: CN219232644U discloses a continuous crystallization device of potassium dihydrogen phosphate, including an outer box body, a rotating motor is fixedly connected to one side of the inner wall of the outer box body, a crushing barrel is fixedly connected to the output end of the rotating motor, connecting plates are fixedly installed at both ends of the crushing barrel, one of the connecting plates is fixedly connected to the crushing motor near the center of one side of the crushing barrel, a crushing rod is fixedly connected to the output end of the crushing motor, the outer side wall of the crushing rod is evenly provided with crushing blades, and filter holes are evenly opened around the connecting plate. The patent uses a crushing barrel to crush the raw materials, and then filters the crushed raw materials through the connecting plate to obtain particles of uniform size.

[0005] However, there are still some problems that need to be improved in the actual use of the above patent. The most obvious one is that the crushing effect of the raw materials is not ideal, resulting in a long time required for uniform crushing, which affects the crushing efficiency.

[0006] To this end, we proposed a continuous crystallization device to solve the above-mentioned drawbacks. Utility Model Content

[0007] The utility model aims to provide a continuous crystallization device in order to solve the shortcomings in the prior art.

[0008] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a continuous crystallization device, comprising a crushing box, a box cover is detachably installed on the top surface of the crushing box, and a feed port is fixedly installed on the surface of the box cover, and a dust cover is installed on the top surface of the feed port, a crushing motor is fixedly installed on the top surface of the box cover, and the output end of the crushing motor extends to the crushing box where a crushing rod is vertically installed, and a crushing knife is detachably installed on the surface of the crushing rod, a screen plate is threadedly connected to the bottom surface of the crushing box, an air outlet plate is fixedly installed below the inner wall of the crushing box, and an air outlet nozzle is obliquely arranged on the surface of the air outlet plate, an air compressor is arranged on one side of the crushing box, and the air outlet end of the air compressor is connected to the air outlet plate through an air pipe.

[0009] Preferably, a slide groove is opened at the lower end of the breaking rod, and a connecting rod is slidably connected in the slide groove, and a spring is fixedly installed between the top end of the connecting rod and the inner top surface of the slide groove, and a brush plate is fixedly installed at the other end of the connecting rod, and the brush plate is in contact with the surface of the screen plate.

[0010] Preferably, a control panel is fixedly mounted on the outer wall of the crushing box, and the control panel is electrically connected to the air compressor and the crushing motor through a wire.

[0011] Preferably, there are a plurality of the gas outlet nozzles, and the plurality of gas outlet nozzles are distributed in a circular array on the surface of the gas outlet plate, and the angle between the plurality of gas outlet nozzles and the gas outlet plate is 15°-45°.

[0012] Preferably, the crushing knives are provided in plurality, and the plurality of crushing knives are distributed in a circular array on the surface of the crushing rod.

[0013] Preferably, the brush plate is made of aluminum alloy, and the length of the brush plate is greater than the radius of the sieve plate.

[0014] Preferably, brackets are welded on both sides of the lower end of the outer wall of the crushing box.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. In the utility model, an air compressor is arranged, and the air compressor sends high-pressure gas into the air outlet plate, and then blows it out from a plurality of inclined air outlet nozzles. In the process of crushing the raw materials, the raw materials can be blown up and rolled, so that the blown raw materials can repeatedly contact with the crushing knife, thereby improving the crushing effect and efficiency of the raw materials, and the crushing of the raw materials is more ideal and uniform.

[0017] 2. In the utility model, by arranging connecting rods, slide grooves, springs and brush plates, the rotating brush plates can always fit with the surface of the screen plate, thereby ensuring the cleaning effect of the raw materials accumulated on the surface of the screen plate, avoiding the clogging of the screen plate by the raw materials, and ensuring the screening effect and efficiency of the screen plate on the raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 This is a structural schematic diagram of a continuous crystallization device proposed by the utility model;

[0020] Figure 2 It is a top view of the air outlet plate, the air outlet nozzle and the crushing box;

[0021] Figure 3 for Figure 1 A partial enlarged schematic diagram of

[0022] Figure 4 The figure is a schematic diagram of the external structure of a continuous crystallization device proposed by the utility model.

[0023] Legend:

[0024] 1. Crushing box; 2. Box cover; 3. Crushing motor; 4. Crushing rod; 5. Crushing knife; 6. Feeding port; 7. Dust cover; 8. Air compressor; 9. Air outlet plate; 10. Air outlet nozzle; 11. Screen plate; 12. Bracket; 13. Brush plate; 14. Connecting rod; 15. Slide; 16. Spring; 17. Control panel. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0027] Please refer to Figure 1-4 A continuous crystallization device comprises a crushing box 1, a box cover 2 is detachably mounted on the top surface of the crushing box 1, a feed port 6 is fixedly mounted on the surface of the box cover 2, a dust cover 7 is mounted on the top surface of the feed port 6, a crushing motor 3 is fixedly mounted on the top surface of the box cover 2, and the output end of the crushing motor 3 extends to the crushing box 1 and a crushing rod 4 is vertically mounted, and a crushing knife 5 is detachably mounted on the surface of the crushing rod 4, a sieve plate 11 is threadedly connected to the bottom surface of the crushing box 1, an air outlet plate 9 is fixedly mounted below the inner wall of the crushing box 1, and an air outlet nozzle 10 is obliquely arranged on the surface of the air outlet plate 9, and an air compressor 8 is arranged on one side of the crushing box 1 , and the air outlet end of the air compressor 8 is connected with the air outlet plate 9 through the air pipe, the dust cover 7 is opened, the raw materials are put into the crushing box 1, and then the crushing motor 3 is started to work. The crushing motor 3 drives the crushing knife 5 to rotate to crush the raw materials. During the crushing process, the air compressor 8 works to send high-pressure gas into the air outlet plate 9, and then blows it out from a number of inclined air outlet nozzles 10. During the crushing process of the raw materials, the raw materials can be blown up and rolled, so that the blown raw materials can repeatedly contact the crushing knife 5, thereby improving the crushing effect and efficiency of the raw materials, and the crushing of the raw materials is more ideal and uniform.

[0028] In this embodiment: a slide groove 15 is opened at the lower end of the breaking rod 4, and a connecting rod 14 is slidably connected in the slide groove 15, and a spring 16 is fixedly installed between the top end of the connecting rod 14 and the inner top surface of the slide groove 15, and a brush plate 13 is fixedly installed at the other end of the connecting rod 14, and the brush plate 13 is in contact with the surface of the screen plate 11.

[0029] Specifically, the rotating brush plate 13 can always fit the surface of the sieve plate 11, ensuring the cleaning effect of the raw materials accumulated on the surface of the sieve plate 11, avoiding the clogging of the sieve plate 11 by the raw materials, and ensuring the screening effect and efficiency of the sieve plate 11 on the raw materials.

[0030] In this embodiment: a control panel 17 is fixedly mounted on the outer wall of the crushing box 1, and the control panel 17 is electrically connected to the air compressor 8 and the crushing motor 3 through wires.

[0031] Specifically, it is a common control circuit connection structure, which will not be described in detail here.

[0032] In this embodiment, a plurality of air outlet nozzles 10 are provided, and the plurality of air outlet nozzles 10 are distributed in a circular array on the surface of the air outlet plate 9, and the angle between the plurality of air outlet nozzles 10 and the air outlet plate 9 is 15°-45°.

[0033] Specifically, the blown high-pressure gas can blow the raw materials upward and roll them, so that they can fully contact with the crushing blade 5 for crushing.

[0034] In this embodiment, a plurality of crushing knives 5 are provided, and the plurality of crushing knives 5 are distributed in a circular array on the surface of the crushing rod 4 .

[0035] Specifically, the crushing effect and efficiency of raw materials are improved.

[0036] In this embodiment, the brush plate 13 is made of aluminum alloy, and the length of the brush plate 13 is greater than the radius of the sieve plate 11 .

[0037] Specifically, while ensuring its own strength, its own weight is reduced.

[0038] In this embodiment, brackets 12 are welded on both sides of the lower end of the outer wall of the crushing box 1 .

[0039] Specifically, the stability during use is improved.

[0040] In this embodiment: the controller is an existing structure, and the control circuit can be implemented by simple programming by technicians in this field. It belongs to the common knowledge in this field. It is only used without modification, so the control method and circuit connection are not described in detail.

[0041] Working principle: When in use, open the dust cover 7, put the raw materials into the crushing box 1, and then start the crushing motor 3. The crushing motor 3 drives the crushing knife 5 to rotate and crush the raw materials. During the crushing process, the air compressor 8 works to send high-pressure gas into the air outlet plate 9, and then blows it out from a number of inclined air outlet nozzles 10. During the crushing process of the raw materials, the raw materials can be blown up and rolled, so that the blown raw materials can repeatedly contact with the crushing knife 5, thereby improving the crushing effect and efficiency of the raw materials, and the crushing of the raw materials is more ideal and uniform, and the rotating brush plate 13 can always fit with the surface of the screen plate 11, to ensure the cleaning effect of the raw materials accumulated on the surface of the screen plate 11, to avoid the raw materials blocking the screen plate 11, to ensure the screening effect and efficiency of the screen plate 11 on the raw materials.

[0042] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A continuous crystallization device, comprising a crushing box (1), characterized in that: The top surface of the crushing box (1) is detachably mounted with a box cover (2), and a feed port (6) is fixedly mounted on the surface of the box cover (2), and a dust cover (7) is mounted on the top surface of the feed port (6); a crushing motor (3) is fixedly mounted on the top surface of the box cover (2), and the output end of the crushing motor (3) extends into the crushing box (1) and a crushing rod (4) is vertically mounted thereon, and a crushing knife (5) is detachably mounted on the surface of the crushing rod (4); a sieve plate (11) is threadedly connected to the bottom surface of the crushing box (1); an air outlet plate (9) is fixedly mounted below the inner wall of the crushing box (1), and an air outlet nozzle (10) is obliquely arranged on the surface of the air outlet plate (9); an air compressor (8) is arranged on one side of the crushing box (1), and the air outlet end of the air compressor (8) is connected to the air outlet plate (9) through an air pipe.

2. A continuous crystallization device according to claim 1, characterized in that: A slide groove (15) is provided at the lower end of the crushing rod (4), and a connecting rod (14) is slidably connected in the slide groove (15), and a spring (16) is fixedly installed between the top end of the connecting rod (14) and the inner top surface of the slide groove (15), and a brush plate (13) is fixedly installed at the other end of the connecting rod (14), and the brush plate (13) is in contact with the surface of the screen plate (11).

3. A continuous crystallization device according to claim 1, characterized in that: A control panel (17) is fixedly mounted on the outer wall of the crushing box (1), and the control panel (17) is electrically connected to the air compressor (8) and the crushing motor (3) via a wire.

4. A continuous crystallization device according to claim 1, characterized in that: A plurality of the gas outlet nozzles (10) are provided, and the plurality of gas outlet nozzles (10) are distributed in a circular array on the surface of the gas outlet plate (9), and the angle between the plurality of gas outlet nozzles (10) and the gas outlet plate (9) is 15°-45°.

5. A continuous crystallization device according to claim 1, characterized in that: The crushing knives (5) are provided in plurality, and the plurality of crushing knives (5) are distributed in a circular array on the surface of the crushing rod (4).

6. A continuous crystallization device according to claim 2, characterized in that: The brush plate (13) is made of aluminum alloy, and the length of the brush plate (13) is greater than the radius of the sieve plate (11).

7. A continuous crystallization device according to claim 1, characterized in that: Brackets (12) are welded on both sides of the lower end of the outer wall of the crushing box (1).

Citation Information

Patent Citations

  • Continuous crystallization device for monopotassium phosphate

    CN219232644U