Cutter special for spring machine
By designing a special tool for spring machines, using a combination of electric lifting rods and rotating machinery, the circular movement of the cutting blade and the spring fixation are achieved, which solves the problems of deformation and inaccurate cutting caused by excessive length in spring production, and improves the quality and performance of the spring.
Patent Information
- Application Number
- CN202420983055.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-08
AI Technical Summary
During spring production, excessive spring length may cause material stress imbalance, resulting in spring deformation or damage, which will affect the dimensional accuracy and functional reliability of the spring, and the cutting position may be offset, affecting the accuracy of the cutting.
A special tool for spring machines is designed, which adopts a combination of electric lifting rod, rotating short rod and rotating long rod to realize the tracked circular motion of the cutting blade, and drives the threaded rod to rotate through the rotating motor, and cooperates with the expansion of the movable frame and the roof plate to fix the spring to ensure the accuracy and stability of the cutting.
By realizing the circular motion of the cutting blade and the spring fixation, the problems of uneven cutting surfaces and burrs are reduced, deformation and compression caused by the falling and bend of the spring are avoided, the shape rules and parameters of the spring are met, and the quality and performance of the product are improved.
Smart Images

Figure CN222643110U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spring processing and production, in particular to a special tool for a spring machine. Background Art
[0002] A spring machine is a mechanical device specially used for producing springs. A spring machine is usually composed of different components, including a spring wire conveying system, a bending forming system, etc. The spring machine processes metal wire or strip steel into springs of various shapes and specifications for use in various industrial fields. It can realize automated production, improve production efficiency, reduce labor costs, and also ensure the stable quality of the produced springs.
[0003] However, in the production process of springs, it is necessary to accurately set the parameters according to the required production needs and requirements, and cut them after meeting the requirements. However, a spring that is too long may cause an imbalance in the force of the spring material, causing the spring to deform or be damaged during the production process, resulting in falling. Falling and bending may cause inaccurate spring dimensions and affect the function and reliability of the spring. Falling and bending of the spring may cause the originally designed cutting position to shift, affecting the accuracy of cutting, which may cause inaccurate cutting position or skewed cutting. Utility Model Content
[0004] The purpose of the utility model is to provide a special tool for a spring machine to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A special tool for a spring machine comprises a spring machine body, a driving mechanism is fixedly connected to one side surface of the spring machine body, a driving mechanical arm is arranged on one side surface of the driving mechanism, eight driving mechanical arms are arranged and distributed in a circumferential array, a controller is fixedly connected to one side surface of the spring machine body, an observation window is arranged on one side surface of the spring machine body, a material discharge port is opened on one side surface of the driving mechanism, a bracket is fixedly connected to one side surface of the driving mechanism, a cutting component is fixedly connected to one side surface of the bracket, and a fixing component is arranged at the rear end of the cutting component;
[0007] The cutting assembly includes an electric lifting rod, which is fixedly connected to one side surface of the bracket, a fixed tripod is fixedly connected to one side surface of the lower end of the electric lifting rod, a horizontal plate is fixedly connected to one side surface of the output end of the electric lifting rod, a rotating short rod is movably connected to one side surface of the fixed tripod, and a rotating long rod is movably connected to one side surface of the horizontal plate.
[0008] Furthermore, one end of the rotating short rod is movably connected to one end of the rotating long rod, a cutting blade is movably connected between the rotating short rod and the rotating long rod, a driving motor is fixedly connected to one side surface of the rotating long rod, and an output end of the driving motor passes through the rotating long rod and is connected to the cutting blade.
[0009] Furthermore, the fixing assembly includes a rotating plate, a rotating plate is movably connected to one side surface of the bracket, an electric push rod is provided on one side surface of the rotating plate, one end of the electric push rod is movably connected to the lower end of the rotating plate, the other end of the electric push rod is movably connected to one side surface inside the bracket, and a rotating motor is fixedly connected to one side surface of the rotating plate.
[0010] Furthermore, a limiting rod is fixedly connected to one side surface of the rotating plate, a threaded rod is fixedly connected to the output end of one side surface of the rotating motor, a moving block is movably connected to one side surface of the threaded rod, one end of the moving block is movably buckled on one side surface of the limiting rod, a fixed block is fixedly connected to one side surface of the threaded rod, and one end of the limiting rod is fixedly connected to one side surface of the fixed block.
[0011] Furthermore, a movable frame is movably connected to a surface of one side of the movable block, one end of the movable frame is movably connected to one end of the fixed block, four movable frames are arranged and distributed in a circular array, a surface of one side of the fixed block is fixedly connected to a limiting block, and the limiting block is arranged on the inner side of the movable frame.
[0012] Furthermore, a top plate is movably connected at a corner of the movable frame, a soft cushion is arranged on the outer side of the top plate, and four top plates are arranged and distributed in a circular array.
[0013] Furthermore, the fixing component is arranged at a position facing the discharge port, a material storage box is placed on one side surface of the bracket, and the material storage box is placed at the lower end of the fixing component.
[0014] Compared with the prior art, the utility model provides a special tool for a spring machine, which has the following beneficial effects:
[0015] 1. In the process of the electric lifting rod moving up and down, the rotating short rod and the rotating long rod are displaced to a certain extent, and each connected active point will rotate, so that the cutting blade can realize circular motion with a track as a whole. The driving motor drives the cutting blade to rotate, and the circular displacement of the cutting blade itself is more conducive to the cutting and interception of the spring, and the problems of uneven cutting surface, more burrs and other problems of reduced cutting quality are reduced;
[0016] 2. The utility model drives the threaded rod to rotate by rotating the motor. When the moving block at the upper end of the threaded rod moves, the side of the movable frame will expand outward, thereby driving the top plate and the soft pad to fix and support the spring from the inside of the spring, so that the spring can be fixed when it reaches the required parameters. At this time, cutting it can reduce the deformation or compression of the spring caused by the falling and bending of the spring, ensure the regular shape of the spring, meet the parameters, and improve the quality and performance of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from a left-side viewing angle;
[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from a right-side perspective;
[0019] Figure 3 It is the first schematic diagram of the partial three-dimensional structure of the utility model;
[0020] Figure 4 This is a second schematic diagram of a partial three-dimensional structure of the utility model;
[0021] Figure 5 This is the first schematic diagram of the three-dimensional structure of some components of the utility model;
[0022] Figure 6 This is the second schematic diagram of the three-dimensional structure of some components of the utility model.
[0023] In the figure: 1. spring machine body; 2. driving mechanism; 3. driving mechanical arm; 4. controller; 5. observation window; 6. discharge port; 7. cutting assembly; 8. fixing assembly; 9. bracket; 10. electric lifting rod; 11. fixing tripod; 12. horizontal plate; 13. rotating short rod; 14. rotating long rod; 15. cutting blade; 16. driving motor; 17. rotating plate; 18. electric push rod; 19. rotating motor; 20. threaded rod; 21. moving block; 22. fixing block; 23. limiting rod; 24. limiting block; 25. movable frame; 26. top plate; 27. cushion; 28. storage box. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0025] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0026] Embodiment 1
[0027] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The utility model provides a technical solution: a special tool for a spring machine, comprising a spring machine body 1, a driving mechanism 2 is fixedly connected to the surface of one side of the spring machine body 1, a driving mechanical arm 3 is arranged on the surface of one side of the driving mechanism 2, eight driving mechanical arms 3 are arranged and distributed in a circular array, a controller 4 is fixedly connected to the surface of one side of the spring machine body 1, the controller 4 controls the working state of the driving mechanism 2 and the driving mechanical arm 3, an observation window 5 is arranged on the surface of one side of the spring machine body 1, the observation window 5 is used to observe and detect the inside of the spring machine body 1, a discharge port 6 is opened on the surface of one side of the driving mechanism 2, the produced spring is produced from the discharge port 6, and the driving mechanical arm 3 is used to make the produced spring parameters meet the requirements, a bracket 9 is fixedly connected to the surface of one side of the driving mechanism 2, a cutting component 7 is fixedly connected to the surface of one side of the bracket 9, and a fixing component 8 is arranged at the rear end of the cutting component 7;
[0028] The cutting assembly 7 includes an electric lifting rod 10, which is fixedly connected to one side surface of the bracket 9, a fixed tripod 11 is fixedly connected to one side surface of the lower end of the electric lifting rod 10, a horizontal plate 12 is fixedly connected to one side surface of the output end of the electric lifting rod 10, a rotating short rod 13 is movably connected to one side surface of the fixed tripod 11, a rotating long rod 14 is movably connected to one side surface of the horizontal plate 12, the upper end of the electric lifting rod 10 drives the horizontal plate 12 to move up and down, and the top end of the fixed tripod 11 is in a fixed state.
[0029] One end of the rotating short rod 13 is movably connected to one end of the rotating long rod 14, and a cutting blade 15 is movably connected between the rotating short rod 13 and the rotating long rod 14. A driving motor 16 is fixedly connected to the surface of one side of the rotating long rod 14, and the output end of the driving motor 16 passes through the rotating long rod 14 and is connected to the cutting blade 15. When the electric lifting rod 10 moves up and down, the rotating short rod 13 and the rotating long rod 14 are displaced to a certain extent, and the active points of each connection will rotate, so that the cutting blade 15 can realize a circular motion with a track as a whole. The driving motor 16 drives the cutting blade 15 to rotate, and cooperates with the circular displacement of the cutting blade 15 itself, which is more conducive to cutting and intercepting the spring.
[0030] Embodiment 2
[0031] Based on the above embodiment 1, reference Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6 The fixed component 8 includes a rotating plate 17, and the rotating plate 17 is movably connected to the surface of one side of the bracket 9. An electric push rod 18 is arranged on the surface of one side of the rotating plate 17. One end of the electric push rod 18 is movably connected to the lower end of the rotating plate 17, and the other end of the electric push rod 18 is movably connected to the inner side surface of the bracket 9. The electric push rod 18 is used to drive the fixed component 8 to achieve angular rotation. When the electric push rod 18 contracts, the direction of the fixed component 8 will move downward from the original direction facing the discharge port 6 to facing the storage box 28. The electric push rod 18 is reset so that the fixed component 8 returns to the state facing the discharge port 6. A rotating motor 19 is fixedly connected to the surface of one side of the rotating plate 17.
[0032] A limiting rod 23 is fixedly connected to one side surface of the rotating plate 17, a threaded rod 20 is fixedly connected to the output end of one side surface of the rotating motor 19, a moving block 21 is movably connected to one side surface of the threaded rod 20, one end of the moving block 21 is movably buckled on one side surface of the limiting rod 23, a fixed block 22 is fixedly connected to one side surface of the threaded rod 20, one end of the limiting rod 23 is fixedly connected to one side surface of the fixed block 22, one end of the limiting rod 23 fixes the fixed block 22 to prevent it from rotating, and one side limits the moving block 21 to fix the moving trajectory of the moving block 21, thereby facilitating the movement of the moving block 21 and the use of its fixing component 8.
[0033] A movable frame 25 is movably connected to the surface of one side of the movable block 21, and one end of the movable frame 25 is movably connected to one end of the fixed block 22. Four movable frames 25 are arranged and distributed in a circular array. A limiting block 24 is fixedly connected to the surface of one side of the fixed block 22. The limiting block 24 is arranged on the inner side of the movable frame 25. The limiting block 24 limits one end of the movable frame 25 to prevent the movable angle from being too large to affect the use effect.
[0034] A top plate 26 is movably connected at the corner of the movable frame 25, and a soft cushion 27 is arranged on the outside of the top plate 26. Four top plates 26 are arranged and distributed in a circular array. The top plate 26 is used to expand outward and play a role of fixing and supporting the spring from the inside of the spring.
[0035] The fixed component 8 is arranged at a position facing the discharge port 6, and a storage box 28 is placed on one side surface of the bracket 9. The storage box 28 is placed at the lower end of the fixed component 8, and the storage box 28 is used for unloading and storing the produced springs.
[0036] Working principle: Please refer to Figure 1-Figure 6As shown, when the utility model is in use, the controller 4 controls the spring machine body 1, the driving mechanism 2 and the driving mechanical arm 3, so that the spring with the required parameters that meet the standards is manufactured from the discharge port 6. When the spring is manufactured from the discharge port 6, it extends to the outside of the fixed component 8. At this time, the rotating motor 19 is started, and the rotating motor 19 drives the threaded rod 20 to rotate. When the threaded rod 20 rotates, the moving block 21 is limited by the limiting rod 23 to realize the vertical movement on the threaded rod 20. When the moving block 21 at the upper end of the threaded rod 20 moves, the moving block 21 and the fixed block 22 are moved. The side of the connected movable frame 25 will expand outward, thereby driving the top plate 26 and the soft pad 27 to support the spring from the inside of the spring, but at this time it has not expanded to the extent that the four top plates 26 and the outer soft pad 27 are tightly fitted and fixed to the spring. After the spring is produced, when various parameters including the length meet the cutting conditions, the rotating motor 19 will further rotate to make the side of the movable frame 25 connected between the moving block 21 and the fixed block 22 continue to expand outward, thereby driving the top plate 26 and the soft pad 27 to fix the spring from the inside of the spring. In the structure of the fixing component 8 The center is directly opposite to the center of the discharge port 6, the shape of the barrier spring is regular, the parameters meet the standards, the quality and performance of the product are improved, and the deformation or compression of the spring caused by the bending of the spring can be effectively reduced. After being fixed, it is moved up and down by the output end of the electric lifting rod 10, and the rotating short rod 13 and the rotating long rod 14 are displaced to a certain extent, and the active points of each connection will rotate, so that the cutting blade 15 can realize a circular motion with a track as a whole. The driving motor 16 drives the cutting blade 15 to rotate, and the circular displacement of the cutting blade 15 itself is more conducive to the cutting and cutting of the spring. The electric push rod 18 is reset to return the fixed component 8 to the state facing the discharge port 6, and the same operation is repeated to cut the next spring that meets the requirements, thereby improving the overall practicality.
Claims
1. A special tool for a spring machine, comprising a spring machine body (1), characterized in that: A driving mechanism (2) is fixedly connected to one side surface of the spring machine body (1), a driving mechanical arm (3) is arranged on one side surface of the driving mechanism (2), eight driving mechanical arms (3) are arranged and distributed in a circumferential array, a controller (4) is fixedly connected to one side surface of the spring machine body (1), an observation window (5) is arranged on one side surface of the spring machine body (1), a discharge port (6) is provided on one side surface of the driving mechanism (2), a bracket (9) is fixedly connected to one side surface of the driving mechanism (2), a cutting component (7) is fixedly connected to one side surface of the bracket (9), and a fixing component (8) is arranged at the rear end of the cutting component (7); The cutting assembly (7) comprises an electric lifting rod (10), the electric lifting rod (10) being fixedly connected to a side surface of the bracket (9), a fixed tripod (11) being fixedly connected to a side surface of the lower end of the electric lifting rod (10), a horizontal plate (12) being fixedly connected to a side surface of the output end of the electric lifting rod (10), a rotating short rod (13) being movably connected to a side surface of the fixed tripod (11), and a rotating long rod (14) being movably connected to a side surface of the horizontal plate (12).
2. A special tool for a spring machine according to claim 1, characterized in that: One end of the rotating short rod (13) is movably connected to one end of the rotating long rod (14); a cutting blade (15) is movably connected between the rotating short rod (13) and the rotating long rod (14); a driving motor (16) is fixedly connected to a surface of one side of the rotating long rod (14); an output end of the driving motor (16) passes through the rotating long rod (14) and is connected to the cutting blade (15).
3. A special tool for a spring machine according to claim 1, characterized in that: The fixing assembly (8) comprises a rotating plate (17), one side surface of the bracket (9) is movably connected to the rotating plate (17), one side surface of the rotating plate (17) is provided with an electric push rod (18), one end of the electric push rod (18) is movably connected to the lower end of the rotating plate (17), the other end of the electric push rod (18) is movably connected to the inner side surface of the bracket (9), and one side surface of the rotating plate (17) is fixedly connected to a rotating motor (19).
4. A special tool for a spring machine according to claim 3, characterized in that: A limiting rod (23) is fixedly connected to one side surface of the rotating plate (17); a threaded rod (20) is fixedly connected to the output end of one side surface of the rotating motor (19); a moving block (21) is movably connected to one side surface of the threaded rod (20); one end of the moving block (21) is movably buckled on one side surface of the limiting rod (23); a fixed block (22) is fixedly connected to one side surface of the threaded rod (20); and one end of the limiting rod (23) is fixedly connected to one side surface of the fixed block (22).
5. A special tool for a spring machine according to claim 4, characterized in that: A movable frame (25) is movably connected to a surface of one side of the movable block (21); one end of the movable frame (25) is movably connected to one end of the fixed block (22); four movable frames (25) are provided and are distributed in a circular array; a limit block (24) is fixedly connected to a surface of one side of the fixed block (22); and the limit block (24) is provided on the inner side of the movable frame (25).
6. A special tool for a spring machine according to claim 5, characterized in that: A top plate (26) is movably connected at a corner of the movable frame (25), a soft cushion (27) is arranged on the outer side of the top plate (26), and four top plates (26) are arranged and distributed in a circular array.
7. The special tool for a spring machine according to claim 1, characterized in that: The fixing component (8) is arranged at a position facing the discharge port (6), a material storage box (28) is placed on one side surface of the bracket (9), and the material storage box (28) is placed at the lower end of the fixing component (8).