Warehousing material barrel welding station

By designing a storage barrel welding station, using the combination of support mechanism, welding mechanism and displacement mechanism, the problems of high labor intensity and low welding efficiency in the prior art are solved, and an efficient and automated welding process is achieved to adapt to barrels of different specifications.

CN222643631UActive Publication Date: 2025-03-21FOSHAN ZHONGXIN ROBOT INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421319094.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-21
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing storage barrel welding technology has the problems of high labor intensity and low welding efficiency, especially when welding barrels of different specifications, different racks need to be replaced, which is poorly adaptable.

Method used

A storage barrel welding station is designed, including a support mechanism, a welding mechanism and a displacement mechanism. The support mechanism realizes flexible support and movement of the material barrel through slide rails and linear drive units. The welding mechanism uses welding robots and displacement drive units to achieve automated welding. The displacement mechanism realizes the rotation of the support wheel through the motor and transmission gear set to adapt to the material barrels of different specifications.

Benefits of technology

It improves welding efficiency and quality, reduces workers' labor intensity, is better adaptable, and can more conveniently weld storage barrels of different specifications, improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a warehouse charging basket welding station, including base, first slide rail, second slide rail, support mechanism, welding mechanism and deflection mechanism, first slide rail is provided on base, second slide rail is provided on base, support mechanism includes moving seat, support seat, support wheel and linear drive unit, moving seat is in sliding connection with first slide rail, and the support wheel is in sliding connection with the linear drive unit. The linear driving unit is arranged on the moving seat, the two supporting seats are connected to the linear driving unit, and the supporting wheels are rotationally connected to the supporting seats; the welding mechanism comprises a displacement seat, a displacement driving unit and a welding robot, the displacement seat is slidably connected to the second sliding rail, the displacement driving unit is arranged on the displacement seat, and the displacement driving unit is connected with the welding robot; the displacement mechanism is arranged on the supporting mechanism and comprises a displacement motor and a transmission gear set, and the displacement motor is connected with the supporting wheels through the transmission gear set. The storage material barrel welding station is higher in welding efficiency and better in adaptability.
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Description

Technical Field

[0001] The utility model relates to the technical field of barrel welding, in particular to a storage barrel welding station. Background Art

[0002] Storage barrels are mainly used to store various gases or liquids, such as natural gas, so in addition to sealing, storage barrels also need to meet sufficient strength and pressure resistance.

[0003] Since the volume of storage barrels is generally large, during the welding process, the storage barrels need to be fixed on a rack and then manually welded around the storage barrels. The overall welding work is labor-intensive and the welding efficiency is low. In addition, when welding storage barrels of different specifications, it is necessary to replace racks of different specifications, which have poor adaptability and make welding more troublesome. Utility Model Content

[0004] The utility model aims to provide a storage barrel welding station, aiming to solve the problems of high labor intensity and low welding efficiency of workers in the existing storage barrel welding.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A storage barrel welding station is provided, comprising:

[0007] Base;

[0008] a first slide rail, the first slide rail being arranged on the base;

[0009] a second slide rail, the second slide rail being disposed on the base;

[0010] A support mechanism, wherein the support mechanism is slidably connected to the first slide rail, the support mechanism comprises a moving seat, a support seat, a support wheel and a linear drive unit, the moving seat is slidably connected to the first slide rail, the linear drive unit is arranged on the moving seat, the number of the support seats is two, the two support seats are connected to the linear drive unit, the linear drive unit is used to drive the two support seats to move closer to or away from each other, and the support wheel is rotatably connected to the support seat;

[0011] A welding mechanism, the welding mechanism is slidably connected to the second slide rail, the welding mechanism comprises a displacement seat, a displacement drive unit and a welding robot, the displacement seat is slidably connected to the second slide rail, the displacement drive unit is arranged on the displacement seat, and the displacement drive unit is connected to the welding robot;

[0012] The shifting mechanism is arranged on the supporting mechanism, and the shifting mechanism includes a shifting motor and a transmission gear set. The shifting motor is arranged on one of the supporting seats, and the shifting motor is connected to the supporting wheel through the transmission gear set to drive the supporting wheel to rotate.

[0013] Optionally, the support mechanism further includes a first sliding seat, a first sliding wheel and a locking member, wherein the first sliding seat is disposed at the bottom of the movable seat, the first sliding wheel is rotatably connected to the first sliding seat, and the locking member is disposed at the first sliding seat, and the locking member is used to limit the rotation of the first sliding wheel.

[0014] Optionally, the locking member is threadedly connected to the first sliding seat, and an end of the locking member can abut against a side surface of the first sliding wheel.

[0015] Optionally, there are multiple supporting mechanisms, and the multiple supporting mechanisms are arranged at intervals along the extension direction of the first slide rail.

[0016] Optionally, the linear drive unit includes a forward and reverse screw rod, which is arranged on the support seat, and the two support seats are both connected to the forward and reverse screw rod, and the forward and reverse screw rod is used to drive the two support seats to move closer to or away from each other.

[0017] Optionally, the welding mechanism also includes a second sliding seat, a second sliding wheel and a displacement motor, the second sliding seat is arranged at the bottom of the displacement seat, the second sliding wheel is rotatably connected to the second sliding seat, the displacement motor is arranged on the second sliding seat, and the displacement motor is connected to the second sliding wheel to drive the second sliding wheel to rotate.

[0018] Optionally, the welding mechanism further includes a welding seat, the welding robot is disposed on the welding seat, and the displacement drive unit is connected to the welding seat.

[0019] Optionally, the displacement drive unit includes a first electric screw and a second electric screw, the first electric screw is vertically arranged, the second electric screw is horizontally arranged, the first electric screw is connected to the second electric screw to drive the second electric screw to move up and down, and the second electric screw is connected to the welding seat to drive the welding seat to move horizontally.

[0020] Compared with the prior art, the beneficial effects of the utility model are:

[0021] 1. In the storage barrel welding station provided by the utility model, the supporting mechanism can play a supporting role, the storage barrel workpiece can be placed between two supporting seats, the supporting wheels can support the storage barrel workpiece, and the welding robot welds the storage barrel workpiece. According to different welding positions, a displacement drive unit can be used to drive the welding robot to move to different positions to weld the storage barrel workpiece. The displacement drive unit and the second slide rail can cooperate to form a three-axis linkage, which can make it more convenient to weld the storage barrel workpiece.

[0022] 2. In the storage barrel welding station provided by the utility model, the position motor can drive the supporting wheel to rotate, and the rotation of the supporting wheel can drive the storage barrel workpiece to rotate, so that the outer wall away from the welding robot side rotates to the side close to the welding robot, which can more conveniently weld the storage barrel workpiece in all directions, with a higher degree of automation, which can reduce the labor intensity of workers, while improving welding efficiency and welding quality.

[0023] 3. In the storage barrel welding station provided by the utility model, a linear drive unit is used to drive the two support seats to move closer to or farther away from each other, so as to adapt to storage barrel workpieces of different specifications. Specifically, the two support seats move closer to or farther away from each other, and the distance between the support wheels on the two support seats will also change, so that storage barrel workpieces of different diameters can be supported, which has better adaptability and is more convenient to weld, thereby improving the production efficiency of storage barrel workpieces. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0025] Figure 1 This is a schematic diagram of the structure of the storage barrel welding station of the utility model when it is working;

[0026] Figure 2 This is a structural schematic diagram of a storage barrel welding station of the utility model;

[0027] Figure 3 It is a structural schematic diagram of the support mechanism and displacement mechanism of the storage barrel welding station of the utility model;

[0028] Figure 4 It is a structural schematic diagram of the support mechanism and displacement mechanism of the storage barrel welding station of the utility model from another angle;

[0029] Figure 5It is a structural schematic diagram of the welding mechanism of the storage barrel welding station of the utility model;

[0030] Figure 6 This is a structural schematic diagram of the welding mechanism of the storage barrel welding station of the utility model from another angle.

[0031] In the figure: 1. base; 2. first slide rail; 3. second slide rail; 4. support mechanism; 41. moving seat; 42. support seat; 43. support wheel; 44. linear drive unit; 45. first sliding seat; 46. first sliding wheel; 47. locking member; 5. welding mechanism; 51. displacement seat; 52. first electric screw rod; 53. second electric screw rod; 54. welding robot; 55. second sliding seat; 56. second sliding wheel; 57. displacement motor; 58. welding seat; 6. displacement mechanism; 61. displacement motor; 62. transmission gear set; 7. storage barrel workpiece. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0034] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features.

[0035] Combine the following Figures 1 to 6 The utility model is described as a storage barrel welding station.

[0036] like Figures 1 to 6 As shown, the utility model provides a storage barrel welding station, including a base 1, a first slide rail 2, a second slide rail 3, a supporting mechanism 4, a welding mechanism 5 and a displacement mechanism 6.

[0037] For the convenience of explanation, in this embodiment, each direction is as follows Figure 1 shown.

[0038] Among them, the first slide rail 2 is arranged on the base 1 and extends along the front-to-back direction, the second slide rail 3 is arranged on the base 1 and extends along the front-to-back direction, the second slide rail 3 is located on the left side of the first slide rail 2, the support mechanism 4 is slidably connected to the first slide rail 2 and can move forward and backward, and the welding mechanism 5 is slidably connected to the second slide rail 3 and can move forward and backward.

[0039] Specifically, the support mechanism 4 includes a moving seat 41, a support seat 42, a support wheel 43 and a linear drive unit 44. The moving seat 41 is slidably connected to the first slide rail 2 and can move forward and backward. The linear drive unit 44 is arranged on the moving seat 41. There are two support seats 42. Both support seats 42 are connected to the linear drive unit 44. The linear drive unit 44 is used to drive the two support seats 42 to approach or move away from each other, that is, it can drive the two support seats 42 to approach or move away from each other in the left and right directions. The support wheel 43 is rotatably connected to the support seat 42.

[0040] Furthermore, the welding mechanism 5 includes a displacement seat 51 , a displacement drive unit and a welding robot 54 . The displacement seat 51 is slidably connected to the second slide rail 3 and can move forward and backward. The displacement drive unit is disposed on the displacement seat 51 , and the displacement drive unit is connected to the welding robot 54 .

[0041] Furthermore, the shifting mechanism 6 is arranged on the supporting mechanism 4, and the shifting mechanism 6 includes a shifting motor 61 and a transmission gear set 62. The shifting motor 61 is arranged on one of the supporting seats 42, and the shifting motor 61 is connected to the supporting wheel 43 through the transmission gear set 62 to drive the supporting wheel 43 to rotate.

[0042] In the storage barrel welding station provided in this embodiment, the support mechanism 4 can play a supporting role, the storage barrel workpiece 7 can be placed between two support seats 42, the support wheel 43 can support the storage barrel workpiece 7, and the welding robot 54 welds the storage barrel workpiece 7. According to different welding positions, a displacement drive unit can be used to drive the welding robot 54 to move to different positions to weld the storage barrel workpiece 7. The displacement drive unit and the second slide rail 3 can cooperate to form a three-axis linkage, which can make it more convenient to weld the storage barrel workpiece 7.

[0043] In the storage barrel welding station provided in this embodiment, the position shifting motor 61 can drive the support wheel 43 to rotate, and the rotation of the support wheel 43 can drive the storage barrel workpiece 7 to rotate, so that the outer wall away from the side of the welding robot 54 rotates to the side close to the welding robot 54, and the storage barrel workpiece 7 can be welded more conveniently and in all directions, with a higher degree of automation, which can reduce the labor intensity of workers, while improving welding efficiency and welding quality.

[0044] In the storage barrel welding station provided in this embodiment, a linear drive unit 44 is used to drive the two support seats 42 to move closer to or farther away from each other, so as to adapt to storage barrel workpieces 7 of different specifications. Specifically, the two support seats 42 move closer to or farther away from each other, and the distance between the support wheels 43 on the two support seats 42 will also change, so that storage barrel workpieces 7 of different diameters can be supported, which has better adaptability and is more convenient to weld, thereby improving the production efficiency of the storage barrel workpieces 7.

[0045] In some embodiments, the support mechanism 4 also includes a first sliding seat 45, a first sliding wheel 46 and a locking member 47. The first sliding seat 45 is arranged at the bottom of the moving seat 41, the first sliding wheel 46 is rotatably connected to the first sliding seat 45, and the locking member 47 is arranged on the first sliding seat 45. The locking member 47 is used to limit the rotation of the first sliding wheel 46. Specifically, the movement of the first sliding seat 45 can be achieved by setting the first sliding wheel 46, thereby driving the moving seat 41 to move forward and backward along the first slide rail 2. By setting multiple support mechanisms 4 and then adjusting the position of each support mechanism 4 on the first slide rail 2, storage barrel workpieces 7 of different lengths can be supported, and the adaptability is better.

[0046] In some embodiments, the locking member 47 is threadedly connected to the first sliding seat 45, and the end of the locking member 47 can abut against the side of the first sliding wheel 46. Specifically, twisting the locking member 47 so that the end of the locking member 47 abuts against the side of the first sliding wheel 46 can prevent the first sliding wheel 46 from rotating, thereby achieving a locking effect and making the operation more convenient.

[0047] In some embodiments, there are multiple support mechanisms 4, and the multiple support mechanisms 4 are arranged at intervals along the extension direction of the first slide rail 2. By setting multiple support mechanisms 4 and then adjusting the position of each support mechanism 4 on the first slide rail 2, through the position combination of the multiple support mechanisms 4, storage barrel workpieces 7 of different lengths can be supported, which has better adaptability.

[0048] In some embodiments, the linear drive unit 44 includes a forward and reverse screw rod, which is disposed on a support seat 42. Both support seats 42 are connected to the forward and reverse screw rod, which is used to drive the two support seats 42 closer to or away from each other, and can more conveniently drive the two support seats 42 closer to or away from each other.

[0049] In some embodiments, the welding mechanism 5 also includes a second sliding seat 55, a second sliding wheel 56 and a displacement motor 57. The second sliding seat 55 is arranged at the bottom of the displacement seat 51, the second sliding wheel 56 is rotatably connected to the second sliding seat 55, and the displacement motor 57 is arranged on the second sliding seat 55. The displacement motor 57 is connected to the second sliding wheel 56 to drive the second sliding wheel 56 to rotate. Specifically, by setting the second sliding wheel 56, the movement of the second sliding seat 55 can be realized, thereby driving the displacement seat 51 to move forward and backward along the second slide rail 3, thereby driving the welding robot 54 to move forward and backward, and can weld different welding points in the length direction of the storage barrel workpiece 7, which is more convenient to use and has higher work efficiency.

[0050] In some embodiments, the welding mechanism 5 also includes a welding seat 58, the welding robot 54 is disposed on the welding seat 58, the displacement drive unit is connected to the welding seat 58, and the welding seat 58 is used to provide support for the welding robot 54 to improve stability during welding.

[0051] In some embodiments, the displacement drive unit includes a first electric lead screw 52 and a second electric lead screw 53. The first electric lead screw 52 is vertically arranged, and the second electric lead screw 53 is horizontally arranged. The first electric lead screw 52 is connected to the second electric lead screw 53 to drive the second electric lead screw 53 to move up and down. The second electric lead screw 53 is connected to the welding seat 58 to drive the welding seat 58 to move horizontally. By setting the first electric lead screw 52 and the second electric lead screw 53, the position of the welding robot 54 can be better adjusted, and welding is more convenient.

[0052] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A storage barrel welding station, characterized in that: include: Base (1); A first slide rail (2), wherein the first slide rail (2) is arranged on the base (1); A second slide rail (3), wherein the second slide rail (3) is arranged on the base (1); A support mechanism (4), wherein the support mechanism (4) is slidably connected to the first slide rail (2), the support mechanism (4) comprises a moving seat (41), a support seat (42), a support wheel (43) and a linear drive unit (44), the moving seat (41) is slidably connected to the first slide rail (2), the linear drive unit (44) is arranged on the moving seat (41), there are two support seats (42), both of the two support seats (42) are connected to the linear drive unit (44), the linear drive unit (44) is used to drive the two support seats (42) to move closer to or farther from each other, and the support wheel (43) is rotatably connected to the support seat (42); A welding mechanism (5), the welding mechanism (5) being slidably connected to the second slide rail (3), the welding mechanism (5) comprising a displacement seat (51), a displacement drive unit and a welding robot (54), the displacement seat (51) being slidably connected to the second slide rail (3), the displacement drive unit being arranged on the displacement seat (51), and the displacement drive unit being connected to the welding robot (54); A shifting mechanism (6), the shifting mechanism (6) being arranged on the supporting mechanism (4), the shifting mechanism (6) comprising a shifting motor (61) and a transmission gear set (62), the shifting motor (61) being arranged on one of the supporting seats (42), the shifting motor (61) being connected to the supporting wheel (43) via the transmission gear set (62) to drive the supporting wheel (43) to rotate.

2. The storage barrel welding station according to claim 1, characterized in that: The support mechanism (4) further comprises a first sliding seat (45), a first sliding wheel (46) and a locking member (47); the first sliding seat (45) is arranged at the bottom of the movable seat (41); the first sliding wheel (46) is rotatably connected to the first sliding seat (45); the locking member (47) is arranged on the first sliding seat (45); and the locking member (47) is used to limit the rotation of the first sliding wheel (46).

3. The storage barrel welding station according to claim 2, characterized in that: The locking member (47) is threadedly connected to the first sliding seat (45), and the end of the locking member (47) can abut against the side surface of the first sliding wheel (46).

4. The storage barrel welding station according to claim 1, characterized in that: The number of the supporting mechanisms (4) is multiple, and the multiple supporting mechanisms (4) are arranged at intervals along the extension direction of the first slide rail (2).

5. The storage barrel welding station according to claim 1, characterized in that: The linear drive unit (44) comprises a positive and negative threaded screw, the positive and negative threaded screw being arranged on the support seat (42), the two support seats (42) being connected to the positive and negative threaded screw, and the positive and negative threaded screw being used to drive the two support seats (42) to move closer to or farther away from each other.

6. The storage barrel welding station according to claim 1, characterized in that: The welding mechanism (5) further comprises a second sliding seat (55), a second sliding wheel (56) and a displacement motor (57); the second sliding seat (55) is arranged at the bottom of the displacement seat (51); the second sliding wheel (56) is rotatably connected to the second sliding seat (55); the displacement motor (57) is arranged on the second sliding seat (55); the displacement motor (57) is connected to the second sliding wheel (56) to drive the second sliding wheel (56) to rotate.

7. The storage barrel welding station according to claim 1, characterized in that: The welding mechanism (5) further comprises a welding seat (58), the welding robot (54) is arranged on the welding seat (58), and the displacement drive unit is connected to the welding seat (58).

8. The storage barrel welding station according to claim 7, characterized in that: The displacement drive unit comprises a first electric screw (52) and a second electric screw (53), wherein the first electric screw (52) is vertically arranged and the second electric screw (53) is horizontally arranged, the first electric screw (52) is connected to the second electric screw (53) to drive the second electric screw (53) to move up and down, and the second electric screw (53) is connected to the welding seat (58) to drive the welding seat (58) to move horizontally.