Wrapping and welting device and tire production system
By designing a welting device with a first and second welting part, the fixed edge and welting process of the giant tire belt layer is realized, and the existing giant tire belt layer is solved, and the problems of inconvenience in operation and the collapse and distortion of the belt layer are solved, and the completion of the process and the convenience of operation are improved.
Patent Information
- Application Number
- CN202420723789.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-04-09
AI Technical Summary
When the existing giant tire squid grip device processes a belt layer with a width of more than 850mm, it is inconvenient to operate and easily lead to collapse and distortion of the belt layer, affecting the completion of the squid grip process.
A siding device is designed, including a feeding assembly, an edge conveyor belt assembly and an edge wrapping assembly. The siding assembly has a first edge wrapping portion and a second edge wrapping portion. The first edge wrapping portion is arranged at the edge of the edge wrapping conveyor belt assembly. The second edge wrapping portion can be moved relative to the first edge wrapping portion. This structure realizes the fixed edge wrapping and edge clamping process of the belt layer.
The device completes the edge-covering and embedding process of the belt layer through a fixed edge form, avoiding the problem that the non-operating side is always on the other side of the center of the conveyor belt, making it more convenient to operate, and effectively solving the problem of poor performance of the giant tire embedding device.
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Figure CN222645410U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of tire production equipment, in particular to an edge wrapping device and a tire production system. Background Art
[0002] The belt layer plays a vital role in the tire production process. The belt layer is produced by cutting the steel cord into cord strips according to the angle and width required by the tire process, and then feeding, splicing, unloading, wrapping and adhering the cord strips, and finally winding them onto the trolley. With the market demand for giant tires and process innovation, the requirements for the width of the belt layer are constantly increasing.
[0003] The belt layer edge wrapping and wedging process is completed by the edge wrapping device. The spliced belt layer is centered by the mechanical centering mechanism of the edge wrapping device, and then the film is laminated and compacted on the edge wrapping conveyor belt. After the padding attached to the film is peeled off, it is wrapped by the edge wrapping mechanism and compacted by the rear drive roller to complete the edge wrapping process. The above-mentioned film can be laminated from outside or inside the line. At present, the maximum width of conventional all-steel belt layers or engineering tire belt layers is 850mm. Now the width required for giant tires is between 200mm-1350mm. In addition, the existing giant tire hemming device generally adopts a centering hemming structure, in which the center of the belt layer coincides with the center of the conveyor belt and the hemming mechanism for the hemming process, and there are the following problems: since the belt layer is wide, the required conveyor belt width is also wide, and the edge of the belt layer on the non-operating side is always on the other side of the center of the conveyor belt, resulting in inconvenient operation; and because the belt layer process between 200mm-1350mm must be met, when the belt layer is wider than 850mm, there is too much overhang in the middle, and the belt layer will collapse and twist, thereby affecting the completion of the hemming process.
[0004] Therefore, there is a problem in the prior art that the giant tire welting device has poor performance. Utility Model Content
[0005] The main purpose of the utility model is to provide a tire edge wrapping device and a tire production system to solve the problem of poor performance of the giant tire edge wrapping device in the prior art.
[0006] In order to achieve the above-mentioned purpose, according to one aspect of the utility model, a edging device is provided, comprising: a feeding assembly; an edging conveyor belt assembly, at least a portion of the feeding assembly is arranged at the feed end of the edging conveyor belt assembly; an edging assembly, the edging assembly is arranged at the discharge end of the edging conveyor belt assembly, and the edging assembly comprises a first edging portion and a second edging portion, the first edging portion and the second edging portion are arranged at intervals along the width direction of the edging conveyor belt assembly, the first edging portion is arranged at the edge of the edging conveyor belt assembly, and at least a portion of the second edging portion can move relative to the first edging portion.
[0007] Furthermore, the feeding assembly comprises: a rubber material conveying portion; a belt layer conveying portion, the rubber material conveying portion and the belt layer conveying portion are respectively arranged at the feeding end of the edge conveying belt assembly, and the rubber material conveying portion is located above the belt layer conveying portion in the height direction.
[0008] Furthermore, the rubber conveying section includes a rubber deflecting mechanism and a rubber guiding mechanism, and the rubber guiding mechanism is located downstream of the rubber deflecting mechanism; the belt layer conveying section includes a mechanical edge fixing mechanism, and the mechanical edge fixing mechanism and the rubber guiding mechanism are arranged near the feed end of the hemming conveyor belt assembly, and the rubber guiding mechanism is located above the mechanical edge fixing mechanism.
[0009] Furthermore, the edge wrapping device also includes a pressure roller mechanism, which is arranged above the edge wrapping conveyor belt assembly, and the pressure roller mechanism is close to the feed end relative to the discharge end.
[0010] Furthermore, the edge wrapping device also includes a pad cloth peeling mechanism, which is arranged above the edge wrapping conveyor belt assembly and is located downstream of the pressure roller mechanism.
[0011] Furthermore, the edge wrapping device also includes at least two anti-deviation components, and the feed end and the discharge end of the edge wrapping conveyor belt assembly are respectively provided with at least one anti-deviation component.
[0012] Furthermore, the edging device also includes at least one tugboat assembly, at least a portion of which is liftably arranged on the edging assembly, and the supporting end of the tugboat assembly has at least one sliding roller, and the length direction of the sliding roller is parallel to the width direction of the edging conveyor belt assembly.
[0013] Furthermore, the hemming device further comprises at least one detection component, which is arranged on the hemming component and is signal-connected to the tugboat component.
[0014] Furthermore, there are multiple tugboat assemblies and detection assemblies in one-to-one correspondence, and the multiple tugboat assemblies and the multiple detection assemblies are respectively arranged at intervals along the width direction of the edge conveyor belt assembly, and the corresponding tugboat assemblies and detection assemblies are signal-connected.
[0015] According to another aspect of the utility model, a tire production system is also provided, comprising the above-mentioned edge wrapping device.
[0016] Applying the technical solution of the utility model, the edging device in the present application includes a feeding assembly, an edging conveyor belt assembly, and an edging assembly, at least a portion of the feeding assembly is arranged at the feed end of the edging conveyor belt assembly; the edging assembly is arranged at the discharge end of the edging conveyor belt assembly, and the edging assembly includes a first edging portion and a second edging portion, the first edging portion and the second edging portion are arranged at intervals along the width direction of the edging conveyor belt assembly, the first edging portion is arranged at the edge of the edging conveyor belt assembly, and at least a portion of the second edging portion can move relative to the first edging portion.
[0017] When using the hemming device in the present application, since there is a feeding assembly and the feeding assembly is arranged near the feed end of the hemming conveyor belt assembly, the film and the belt layer can be respectively conveyed to the hemming conveyor belt assembly by the feeding assembly, and the belt layer can be conveyed to the hemming assembly by the hemming conveyor belt assembly for hemming operation. At the same time, since the hemming assembly has a first hemming portion and a second hemming portion, and the first hemming portion is arranged at the edge of the hemming conveyor belt assembly, in the present application, the operating side of the belt layer can be hemmed by the first hemming portion, and the second hemming portion corresponds to the non-operating side of the belt layer. At this time, during the process of conveying the belt layer through the hemming conveyor belt assembly, the operating side of the belt layer can be conveyed along the edge of the hemming conveyor belt assembly. Therefore, when the size of the belt layer changes, since the operating side of the belt layer is conveyed along the edge of the hemming conveyor belt assembly, only the second hemming portion needs to be moved. That is to say, the edge wrapping and wedging device in the present application completes the edge wrapping and wedging process of the belt layer in the form of fixed edge, which can avoid the problem that the non-operating side is always on the other side of the center of the conveyor belt compared with the traditional fixed centering form. At the same time, it is more convenient to operate. Therefore, the edge wrapping and wedging device in the present application effectively solves the problem of poor performance of the giant tire edge wrapping and wedging device in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings constituting part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0019] Figure 1 A schematic structural diagram of an edge wrapping device according to a specific embodiment of the utility model is shown;
[0020] Figure 2 Shows Figure 1 Schematic diagram of the positional relationship among the hemming assembly, the tugboat assembly and the detection assembly of the hemming device.
[0021] The above drawings include the following reference numerals:
[0022] 10. Feeding assembly; 11. Rubber conveying section; 111. Rubber deflecting mechanism; 112. Rubber guiding mechanism; 12. Belt conveying section; 121. Mechanical edge fixing mechanism; 20. Edge wrapping conveyor belt assembly; 30. Edge wrapping assembly; 31. First edge wrapping section; 32. Second edge wrapping section; 40. Pressing roller mechanism; 50. Pad peeling mechanism; 60. Anti-deviation assembly; 70. Tugwheel assembly; 71. Sliding roller; 80. Detection assembly; 90. Cylinder; 100. Detection plate; 200. Driving section. DETAILED DESCRIPTION
[0023] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0024] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0025] In the present invention, unless otherwise specified, the directional words used, such as "up, down, top, bottom", usually refer to the directions shown in the drawings, or to the components themselves in the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "inside and outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directional words are not used to limit the present invention.
[0026] In order to solve the problem of poor performance of giant tire edge wrapping devices in the prior art, the present application provides an edge wrapping device and a tire production system.
[0027] Furthermore, the tire production system in the present application includes the following edge wrapping device.
[0028] like Figure 1 to Figure 2 As shown, the edging device in the present application includes a feeding assembly 10, an edging conveyor belt assembly 20, and an edging assembly 30. At least a portion of the feeding assembly 10 is arranged at the feed end of the edging conveyor belt assembly 20; the edging assembly 30 is arranged at the discharge end of the edging conveyor belt assembly 20, and the edging assembly 30 includes a first edging portion 31 and a second edging portion 32. The first edging portion 31 and the second edging portion 32 are arranged at intervals along the width direction of the edging conveyor belt assembly 20, the first edging portion 31 is arranged at the edge of the edging conveyor belt assembly 20, and at least a portion of the second edging portion 32 can move relative to the first edging portion 31.
[0029] When the hemming device in the present application is used, since there is a feeding assembly 10 and the feeding assembly 10 is arranged near the feed end of the hemming conveyor belt assembly 20, the film and the belt layer can be respectively conveyed to the hemming conveyor belt assembly 20 by the feeding assembly 10, and the belt layer can be conveyed to the hemming assembly 30 by the hemming conveyor belt assembly 20 for hemming operation. At the same time, since the hemming assembly 30 has a first hemming portion 31 and a second hemming portion 32, and the first hemming portion 31 is arranged at the edge of the hemming conveyor belt assembly 20, in the present application, the operating side of the belt layer can be hemmed by the first hemming portion 31, and the second hemming portion 32 corresponds to the non-operating side of the belt layer. At this time, during the process of conveying the belt layer through the hemming conveyor belt assembly 20, the operating side of the belt layer can be conveyed along the edge of the hemming conveyor belt assembly 20. Therefore, when the size of the belt layer changes, since the operating side of the belt layer is conveyed along the edge of the hemming conveyor belt assembly 20, it is only necessary to move the second hemming portion 32. That is to say, the edge wrapping and wedging device in the present application completes the edge wrapping and wedging process of the belt layer in the form of fixed edge, which can avoid the problem that the non-operating side is always on the other side of the center of the conveyor belt compared with the traditional fixed centering form. At the same time, it is more convenient to operate. Therefore, the edge wrapping and wedging device in the present application effectively solves the problem of poor performance of the giant tire edge wrapping and wedging device in the prior art.
[0030] In the present application, the hemming assembly 30 also includes a driving unit 200, and the driving unit can drive the second hemming unit 32, so as to ensure that the second hemming unit 32 can move relative to the first hemming unit 31. Preferably, the driving unit drives the second hemming unit 32 to move in a direction close to or away from the first hemming unit 31. Of course, in the present application, the first hemming unit 31 can also be driven by the driving unit or other means, so as to achieve fine adjustment of the position of the first hemming unit 31. In the present application, the driving unit 200 can be a cylinder or a hand-cranked wheel. Of course, according to actual usage, the driving unit 200 can also be other structures.
[0031] Furthermore, in the present application, the first hemming portion 31 and the second hemming portion 32 may include hemming step pulleys, respectively.
[0032] In a specific embodiment of the present application, the feeding assembly 10 includes a rubber conveying portion 11 and a belt layer conveying portion 12, which are respectively arranged at the feeding end of the edge wrapping conveyor belt assembly 20, and the rubber conveying portion 11 is located above the belt layer conveying portion 12 in the height direction. That is to say, in the present application, the rubber sheet is conveyed through the rubber conveying portion 11, and the belt layer is conveyed through the belt layer conveying portion 12.
[0033] Specifically, the rubber material conveying section 11 includes a rubber material deflecting mechanism 111 and a rubber material guiding mechanism 112, and the rubber material guiding mechanism 112 is located downstream of the rubber material deflecting mechanism 111; the belt layer conveying section 12 includes a mechanical edge fixing mechanism 121, and the mechanical edge fixing mechanism 121 and the rubber material guiding mechanism 112 are arranged near the feeding end of the hemming conveyor belt assembly 20, and the rubber material guiding mechanism 112 is located above the mechanical edge fixing mechanism 121. By providing the mechanical edge fixing mechanism 121, it can be ensured that the belt layer is conveyed along the edge line of the hemming conveyor belt assembly 20 during the process of being conveyed by the hemming conveyor belt assembly 20.
[0034] Moreover, in this embodiment, the edge wrapping device further includes a pressure roller mechanism 40, which is arranged above the edge wrapping conveyor belt assembly 20, and the pressure roller mechanism 40 is closer to the feed end than the discharge end. Further, the edge wrapping device further includes a padding stripping mechanism 50, which is arranged above the edge wrapping conveyor belt assembly 20, and the padding stripping mechanism 50 is located downstream of the pressure roller mechanism 40. In this application, the film and the belt layer are laminated on the edge wrapping conveyor belt assembly 20, and can be compacted by the pressure roller mechanism 40, and the padding attached to the film can also be stripped by the padding stripping mechanism 50, and finally the edge wrapping is performed by the edge wrapping assembly 30.
[0035] Optionally, the edge wrapping device further includes at least two anti-deviation components 60, and at least one anti-deviation component 60 is respectively provided at the feed end and the discharge end of the edge wrapping conveyor belt component 20. In the present application, the anti-deviation component 60 may be a conveyor belt anti-deviation disc. Of course, in the present application, measures such as adding an auxiliary layer with high friction resistance on the inner side of the edge wrapping conveyor belt component 20, and using knurling and other processes to increase the friction resistance of the active roller of the edge wrapping conveyor belt component 20 can also be taken to solve the problem of conveyor belt deviation.
[0036] Optionally, the hemming device further includes at least one tug assembly 70, at least a portion of which is movably disposed on the hemming assembly 30, and the supporting end of the tug assembly 70 has at least one slide roller 71, and the length direction of the slide roller 71 is parallel to the width direction of the hemming conveyor belt assembly 20. By such an arrangement, when the width of the belt layer is too wide, the tug assembly 70 can be used to drag the belt layer from below the belt layer, thereby ensuring that the belt layer does not collapse during the hemming process.
[0037] Optionally, the hemming device further includes at least one detection component 80 , which is disposed on the hemming component 30 and is signal-connected to the tugboat component 70 .
[0038] Preferably, both the tugboat assembly 70 and the detection assembly 80 are multiple and one-to-one corresponding, and the multiple tugboat assemblies 70 and the multiple detection assemblies 80 are respectively arranged at intervals along the width direction of the hemming conveyor belt assembly 20, and the corresponding tugboat assemblies 70 and the detection assembly 80 are signal-connected. In a specific embodiment of the present application, there are three tugboat assemblies 70 and three detection assemblies 80. In the present application, by setting the detection assembly 80, the position of the second hemming portion 32 can be detected, so as to ensure that the movement of the second hemming portion 32 and the tugboat assembly 70 does not interfere with each other. That is to say, when the width of the belt layer changes, the second hemming portion 32 will move relative to the first hemming portion 31, and after the detection assembly 80 detects that the second hemming portion 32 passes through the corresponding tugboat assembly 70, the detection assembly 80 can control the corresponding tugboat assembly 70 to lift. Optionally, the tugboat assembly 70 can achieve lifting movement through the cylinder 90.
[0039] Of course, in the present application, a detection plate 100 that moves with the second edging portion 32 can also be provided on the second edging portion 32, and the detection plate 100 is provided on the side of the second edging portion 32 close to the detection component 80, so that when the second edging portion 32 moves to the corresponding detection component 80, the detection plate 100 will sense the detection component 80, thereby ensuring that the detection component 80 can realize position detection of the second edging portion 32.
[0040] From the above description, it can be seen that the above embodiments of the utility model achieve the following technical effects:
[0041] 1. Effectively solve the problem of poor performance of giant tire wrapping devices in the prior art;
[0042] 2. Simple structure and stable performance.
[0043] Obviously, the embodiments described above are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.
[0044] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0045] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0046] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A wrapping device, characterized in that: include: Feeding assembly (10); An edge wrapping conveyor belt assembly (20), wherein at least a portion of the feed assembly (10) is arranged at a feed end of the edge wrapping conveyor belt assembly (20); An edging component (30) is arranged at the discharge end of the edging conveyor belt component (20), and the edging component (30) includes a first edging portion (31) and a second edging portion (32), the first edging portion (31) and the second edging portion (32) are arranged at intervals along the width direction of the edging conveyor belt component (20), the first edging portion (31) is arranged at the edge of the edging conveyor belt component (20), and at least a part of the second edging portion (32) can move relative to the first edging portion (31).
2. The edge wrapping device according to claim 1, characterized in that: The feeding assembly (10) comprises: Rubber material conveying unit (11); The belt layer conveying section (12) is provided with the rubber material conveying section (11) and the belt layer conveying section (12) respectively at the feeding end of the edge wrapping conveying belt assembly (20), and the rubber material conveying section (11) is located above the belt layer conveying section (12) in the height direction.
3. The edge wrapping device according to claim 2, characterized in that: The rubber conveying section (11) comprises a rubber diverting mechanism (111) and a rubber guiding mechanism (112), wherein the rubber guiding mechanism (112) is located downstream of the rubber diverting mechanism (111); The belt layer conveying section (12) comprises a mechanical edge fixing mechanism (121), wherein the mechanical edge fixing mechanism (121) and the rubber material guiding mechanism (112) are arranged close to the feed end of the edge conveying belt assembly (20), and the rubber material guiding mechanism (112) is located above the mechanical edge fixing mechanism (121).
4. The edge wrapping device according to claim 1, characterized in that: The edge wrapping device further comprises a pressure roller mechanism (40), wherein the pressure roller mechanism (40) is arranged above the edge wrapping conveyor belt assembly (20), and the pressure roller mechanism (40) is closer to the feed end relative to the discharge end.
5. The edge wrapping device according to claim 4, characterized in that: The edge wrapping device further comprises a pad cloth peeling mechanism (50), wherein the pad cloth peeling mechanism (50) is arranged above the edge wrapping conveyor belt assembly (20), and the pad cloth peeling mechanism (50) is located downstream of the pressing roller mechanism (40).
6. The edge wrapping device according to claim 1, characterized in that: The edge wrapping device further comprises at least two anti-deviation components (60), and at least one anti-deviation component (60) is respectively arranged at the feed end and the discharge end of the edge wrapping conveyor belt component (20).
7. The welting device according to any one of claims 1 to 6, characterized in that: The hemming device further comprises at least one tug assembly (70), at least a portion of which is movably arranged on the hemming assembly (30), and a supporting end of the tug assembly (70) comprises at least one sliding roller (71), and a length direction of the sliding roller (71) is parallel to a width direction of the hemming conveyor belt assembly (20).
8. The edge wrapping device according to claim 7, characterized in that: The edge wrapping device further comprises at least one detection component (80), wherein the detection component (80) is arranged on the edge wrapping component (30) and is signal-connected to the tugboat component (70).
9. The edge wrapping device according to claim 8, characterized in that: The tugboat assemblies (70) and the detection assemblies (80) are both multiple and correspond to each other. The multiple tugboat assemblies (70) and the multiple detection assemblies (80) are respectively arranged at intervals along the width direction of the edge conveyor belt assembly (20), and the corresponding tugboat assemblies (70) and the detection assemblies (80) are signal-connected.
10. A tire production system, characterized in that: The invention comprises the welting device according to any one of claims 1 to 9.